K-Tool KTI-63517A User manual

KTI-63517A
1.5 TON TRUCK TRANSMISSION JACK
OWNER'S MANUAL
KTI-63517A
SPECIFICATIONS
Capacity .......................................................................... 1-1/2 Ton
Low Height...........................................................................7-4/5"
Raised Height......................................................................36-1/5"
Length................................................................................43-1/2"
Chassis Width ...........................................................................26"
Saddle Tilt Fore and Aft ................................................ 10° by 10°
Saddle Tilt Side to Side...................................................+10°, 10°
Shipping Weight.................................................................308.7 lbs.
www.P65Warnings.ca.gov
Cancer and Reproductive Harm-WARNING:
Complies with ASME PASE/2014 Safety Standard

KTI-63517A 2
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility
of the device owner to keep this manual intact and in a convenient location for all to see and read.
shall be read to and discussed with the operator in the
operator's native language by the purchaser/owner or his designee, making sure that the operator comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
The use of portable automotive lifting and support devices is subject to certain hazards that cannot be prevented by mechanical means,
but only by the exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the
proper use. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly secured loads, overloading,
off-centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not designed.
METHODS TO AVOID HAZARDOUS SITUATIONS
•Read, study, understand, and follow all instructions before operating this device.
•Inspect the jack before each use. Do not use jack if damaged, altered, in poor condition, or has loose or missing
hardware or components. Make corrections before using.
•Consult the vehicle manufacturer for the transmission’s center of balance.
•Secure the transmission to the jack’s saddle with the anchorage restraint system provided before raising or lowering
the transmission.
•Center load on saddle. Be sure setup is stable before working on vehicle.
•Support the engine with a stand before unbolting the transmission from the engine.
•Wear eye protection that meets ANSI Z87.1 and OSHA standards (users and bystanders).
•Do not use jack beyond its rated capacity. Do not shock load.
•Use only on a hard level surface.
•Adequately support the vehicle before starting repairs.
•Use of this product is limited to the removal, installation and transportation in the lowered position, of transmissions, transfer
cases and transaxles.
•Do not use any adapters unless approved for this device.
•Always lower the jack slowly and carefully.
•Failure to heed these warnings may result in personal injury and/or property damage.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS
SITUATIONS could cause accidents resulting in serious or fatal personal injury and/or property damage.
WARNING: Indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
WARNING
WARNING
WARNING
WARNING
WARNING INFORMATION

KTI-63517A3
SETUP INSTRUCTIONS
   ThisisthesafetyalertsymbolusedfortheSETUPINSTRUCTIONSsectionofthismanualtoalertyoutopotentialpersonal
injury hazards. Obey all instructions to avoid possible injury or death.
1. Refertotheexplodedviewdrawingonpage5toidentifyjackcomponents.
2. The#3-7and#3-13fingersmustbeinstalledinthe#3-8saddlewiththe#3-6bolts,#3-9washersand#3-10wingnutsas
shown in the exploded view drawing.
3. The#3-4chainsmustbeattachedtothe#3-7fingersasshownintheexplodedviewdrawingandsecuredtothefingerswith
the#3-1bolts,#3-2washers,#3-3lockwashersand#3-5nutsprovided.
4. Assemblethe#3-16chainhookstothe#3-15adaptorboltswiththe#3-14wingnutsasshowninthedrawing.
5. Securethe#3-15adaptorboltstothetworemaining#3-13fingersusingthe#3-12washersand#3-11nuts.
6. Airmaygettrappedinthehydraulicsystemduringfreightandhandling.
PURGING AIR FROM THE HYDRAULIC SYSTEM:
 a. Rotatethereleaseknob#1-21atthetopofthebody#1-10inaclockwisedirectionuntiltight.
  Nowturnitinacounterclockwisedirectiontwofullturns.
 b. Activatethehandle#1-45about15times.
 c. Rotatethereleaseknob#1-21atthetopofthebody#1-10inaclockwisedirectionuntiltight.
 d. Activatethehandle#1-45untiltheliftarm#29israisedtomaximumheight.Youshouldexperienceafullpumpstrokewith
each incremental pump.
 e. Repeatsteps"a"through"d"untilallairispurgedfromthesystem.
OPERATING INSTRUCTIONS
   ThisisthesafetyalertsymbolusedfortheOPERATINGINSTRUCTIONSsectionofthismanualtoalertyoutopotential
personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Liftthevehicletothedesiredworkheight,andsupportthevehicleinaccordancewiththeliftmanufacturer'srecommendedlifting
and support procedures.
2. Positionthetransmissionjackdirectlyunderthetransmission.Turntheknob#1-21allthewayinaclockwisedirectionuntilit
stops.Pumpthehandle#1-45,andthesaddle#3-8willstarttorise.Raisethesaddletoaheightveryclosetothecenterof
balance point of the transmission, but do not touch the transmission.
3. Loosenthefourbolts#3-6thatsecurethefourngers#3-7and#3-13tothesaddle#3-8.Thengers#3-7and#3-13canbe
adjustedinandouttohelppositionthetransmissiononthesaddle.Nowgentlyraisethesaddlesoitsupportsthetransmission.
Adjustthefourngersinpositionagainstthetransmission,andtightenthebolts#3-6thatsecurethengerstothesaddle.Fore
and aft saddle tilt adjustments and side to side adjustments are necessary to properly position the transmission on the saddle.
Theseadjustmentscanbemadebyrotatingthetwoknobs#18.
4. Thechain#3-4shouldbepulledoverthecenterofbalanceportionofthetransmissionandsecuredonthechainhooks#3-16.
Rotatethewingnuts#3-14totakeuptheslackinthechain#3-4andsecurethetransmissiontothesaddle#3-8.
5. Removethetransmissionfromtheengineaccordingtoinstructionsinthevehicleservicemanual.
6. Oncethetransmissionhasbeendisconnectedfromtheengine,veryslowlyturnthejack'sreleaseknob#1-21ina
counterclockwisedirectiontomakesurethejack'ssaddle#3-8andtransmissiondonothanguponanyundervehicle
components,wiring,fuellines,etc.Continuetolowerthejackallthewaydown.
7. Remembertosecurethetransmissiontothesaddlebeforeinstalling,andfollowthevehiclemanufacturer'sinstallation
instructions.
PREVENTATIVE MAINTENANCE
ThisisthesafetyalertsymbolusedforthePREVENTATIVEMAINTENANCEsectionofthismanualtoalertyouto
potential personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Alwaysstorethejackinawellprotectedareawhereitwillnotbeexposedtoinclementweather,corrosivevapors,abrasive
dust, or any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter
before using.
2. Thejackmustbelubricatedperiodicallyinordertopreventprematurewearingofparts.Ageneralpurposegreasemustbe
applied to all zerk grease ttings, caster wheels, elevator arm, handle base pivot bolts, release mechanism and all other
bearing surfaces.

KTI-63517A 4
3. It should not be necessary to or top off the reservoir with hydraulic unless there is an external leak. An external leak
e
familiar with this equipment.
IMPORTANT: In order to prevent seal damage and jack failur
Use hydraulic jack oil, a light turbine oil, Chevron AW ISO 32 or Unocal Unax AW 150.
4. Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external
surfacesof the jack but not any moving hydraulic components. Contact K-Tool International for a replacement label if your jack's
label is unreadable.
5. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks
hydraulic uid Do not use the jack if it has loose or missing hardware or components, or is in any way. Take corrective
action before using the jack again.
6. Do not attempt to make any hydraulic repairs unless you are a hydraulic repair person that is familiar with this
equipment. Repairs must be performed by an authorized service center.
TROUBLESHOOTING
PROBLEM: UNIT WILL NOT LIFT RATED LOAD.
ACTION: Purge air from hydraulic system by following procedure under SETUP INSTRUCTIONS.
PROBLEM: UNIT WILL NOT SUSTAIN RATED LOAD OR FEELS "SPONGY" UNDER RATED LOAD.
ACTION: Purge air from hydraulic system as above.
PROBLEM: UNIT WILL NOT LIFT TO FULL HEIGHT.
ACTION: Purge air from hydraulic system as above.
PROBLEM: HANDLE TENDS TO RAISE UP WHILE THE UNIT IS UNDER RATED LOAD.
ACTION: Pump the handle rapidly several times to push oil past ball valves in power unit.
PROBLEM: UNIT STILL DOES NOT OPERATE.
ACTION: Contact your place of purchase for details on handling warranty.
WARRANTY
K-Tool International warrants that all jacks and service-related equipment will be free from defects in material and workmanship for a
period of 2 years following the original date of purchase. This warranty is extended to the original retail purchaser only. If any jack or
service-related item proves to be defective during this period, it will be replaced or repaired, at K-Tool International’s option, without
charge. This warranty does not apply to damage from accident, overload, misuse or abuse, nor does it apply to any equipment which
has been altered or used with special attachments other than those recommended.
K-Tool International HD and XD service-related equipment 2 Year Limited Warranty.
Michigan

KTI 63517A 5
1.5 TON TRUCK TRANSMISSION JACK
EXPLODED DRAWING
KTI63517A

KTI 63517A 6
1.5 TON TRUCK TRANSMISSION JACK
KTI 63517A
PARTS LIST
REF. # PART # DESCRIPTION REF. # PART # DESCRIPTION
1 C ring Nut
2 Handle Socket Axis Pin Wheel Assembly
3 Hex Bolt Side Plate Assembly
Washer4 Link Axle
Pump Assembly Unit5 C Ring
Handle Socket Link Slice6 Inner Hex Bolt
7 Handle Sleeve
27
Bearing
8 Handle Assembly
28
Bearing Pedestal
9 Lift Arm Axle
29
C Ring
10 M6 Grease Nipple
30
Fixed Device
Lift Arm11
31
Hex Bolt
Axis Pin21
32
Up Plate Assembly
13 Cotter Pin
33
Fixed Axle
14 Short Link Rod Adjustable Fixed Axle
Nut51
35
Fixed Adjustable Set
16 Washer
36
Bearing Pedestal
17 Link Rod Bolt
37
Support Axle
18 C Ring
38
E Ring
19 Link Axle
39
Fixed Angle Iron
20 Cotter Pin
40
Adjustable Tube
34
26
KTP63517A05
KTP63517A08
KTP63517A27
KTP63517A40
21
24
22
23
25
42
43
44
45
46
47
48
50
49
41
Long Link Rod
Bolt
E Ring
Flat Wahser
Washer
Chain
Hook
Saddle Assembly
Axle Sleeve
Fixed Adjustable Assembly
KTP63517A44
TH31505A-KTI63517A Manual.pdf 1 2019-3-9 9:00:50