K Tool International XD KTI63133 User manual

KTI63133 rev. 08/13/14
3-1/3 TON LOW PROFILE SERVICE JACK
OWNERS MANUAL
KTI63133
SPECIFICATIONS
Capacity......................................................................... 3-1/3 Ton
Low Height.............................................................................. 3.5"
High Height ....................................................................... 21.375"
Pump Stroked to Load............................................................... 8
Chassis Length..................................................................... 27.5"
Low Height Reach ....................................................................14"
Overall Width ........................................................................... 14"
Chassis Height.................................................................. 6.3125"
Handle Length ......................................................................... 50"
Saddle Diameter................................................................... 4.57"
Net Weight ..................................................................... 94.25 lbs.
Gross Weight .................................................................... 104 lbs.
Complies with ASME PALD/2009 Safety Standard

KTI63133 2 rev. 08/13/14
WARNING INFORMATION
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of
the device owner to keep this manual intact and in a convenient location for all to see and read. Contact K-Tool International for a replace-
ment label if your stand's label is not readable. If the operator is not fluent in English, the product and safety instructions shall be read to
and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator
comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
The use of Portable Automotive Lifting Devices are subject to certain hazards that cannot be prevented by mechanical means, but only
by the exercise of intelligence, care, and common sense. It is essential to have personnel involved in the use and operation of the device
who are careful, competent, trained, and qualified in the safe operation of the device and its proper use when servicing motor vehicles
and their components. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads,
overloading, off-centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not intended.
METHODS TO AVOID HAZARDOUS SITUATIONS
 • Read,study,understandandfollowallinstructionsbeforeoperatingthisdevice.
 • Inspectthejackbeforeeachuse.Donotusejackifdamaged,altered,modied,inpoorcondition,leakinghydraulicuid,or
unstable due to loose or missing components. Make corrections before using.
 • Liftonlyonareasofthevehicleasspeciedbythevehiclemanufacturer.
 • UserandbystandersweareyeprotectionthatmeetsANSIZ87.1andOSHAstandards.
 • Donotusejackbeyonditsratedcapacity.Donotshockload.
 • Thisisaliftingdeviceonly.Immediatelyafterlifting,supportthevehiclewithjackstandscapableofsustainingtheloadbefore
  workingonthevehicle.
 • Useonlyonahardlevelsurfacefreefromobstructionssothejackisfreetorepositionitselfduringliftingandloweringoperations.
 • Centerloadonsaddle.Besuresetupisstablebeforeworkingonvehicle.
 • Donotmoveordollythevehiclewhileonthejack.
 • Donotuseanymaterialsthatmayserveasrisers,spacersorextendersbetweenthestockliftingsaddleandtheload.
 • Donotuseanyadaptorsthatreplacethestockliftingsaddleunlessapprovedorsuppliedbythejackmanufacturer.
 • Alwayslowerthejackslowlyandcarefully.
 • ThisproductmaycontainoneormorechemicalsknowntotheStateofCaliforniatocausecancerandbirthdefectsorother
reproductive harm. Wash hands thoroughly after handling.
 • Failuretoheedthesewarningsmayresultinfatalpersonalinjuryand/orpropertydamage.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCEINSTRUCTIONSandcomplywiththem,andfailuretocomplywiththeMETHODSTOAVOIDHAZARDOUSSITUATIONS
could cause accidents resulting in serious or fatal personal injury and/or property damage.
WARNING: Indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
WARNING
WARNING
WARNING
WARNING

KTI63133 3 rev. 08/13/14
INSPECTION
Visual inspection should be made before each use of the jack, checking for leaking hydraulic uid and damaged, loose or missing parts. Any
jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE
until necessary repairs are made.
SETUP
1. Remove the 2-piece handle from box. Insert the smaller diameter end of the upper handle into the lower handle end with hole. Align the holes in the
upper and lower handles and secure them with the hex head screw provided. DO NOT OVERTIGHTEN THE SCREW as it could strip the threads in
the lower handle.
2. Grease the inside of the handle yoke so the handle will rotate freely inside the yoke. Remove the handle yoke screw. Insert the end of the lower
handle all the way in the handle yoke until it engages the release valve assembly. Secure the handle in the handle yoke by reinstalling the handle
yoke screw and tightening the screw. Rotate the handle to see if it is rotating the release valve assembly. Pull on the handle to make sure it is
secured in the handle yoke. If the release valve assembly is not rotating and/or the handle pulls out of the handle yoke, repeat step 2.
3. IMPORTANT: In most cases the jack should work normally right out of the box but it is not unusual for air to get trapped in the jack’s hydraulic system
during shipping and handling. There are several symptoms of an air trapped hydraulic system which include only partial incremental pump stroke,
jack will not lift load, jack will not sustain load or pumping feels spongy under load. The following procedure will purge air from the hydraulic system
and only needs to be done if experiencing the above mentioned conditions.
a. With the lift arm in its completely retracted position and the pump handle rotated all the way in a clockwise direction until it
stops, rotate the pump handle in a counterclockwise direction two full revolutions.
b. Proceed to pump the jack 15 full incremental pump strokes.
c. Rotate the pump handle clockwise until it stops and proceed to pump the handle until the lift arm reaches maximum height.
d. Repeat steps "A" through "C" until all air is purged from the system.
IMPORTANT: Before attempting to raise any vehicle, check vehicle service manual for recommended lifting surfaces.
Saddle
Chassis
Lift Arm
Handle
Bumper
Handle Yoke
Screw
Handle
Handle
Yoke
Handle
Yoke
Handle
Rear
Casters
Upper
Handle
Lock
Lower
Handle
Bumper
Lower Handle
Lock Hole
Front
Wheels
Cover Plate
Screws

KTI63133 4 rev. 08/13/14
OPERATING INSTRUCTIONS
This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal
injury hazards. Obey all instructions to avoid possible injury or death. IMPORTANT: Before attempting to raise any vehicle, check
vehicle service manual for recommended lifting surfaces.
OPERATION
1. Put vehicle transmission in park or in gear and then apply the emergency brake.
To raise load: Turn the handle in a clockwise direction until tight. Position the jack under the load. Proceed to pump the handle
in order to raise the lift arm to the load. As the saddle at the end of the lift arm gets closer to the load, reposition the jack so the
saddle will contact the load rmly and the load is centered on the saddle. Make sure the saddle is correctly positioned. Raise the
load to the desired work height. Place jack stands of appropriate capacity at the vehicle manufacturers's recommended support
areas that provide stable support for the raised vehicle. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING
OR REMOVING THE JACK STANDS! Once jack stands are positioned, turn the jack handle VERY SLOWLY in a counterclockwise
direction to lower the load to rest on the jack stands. Inspect the relationship between the jack stands and load to make sure the setup
is stable and safe. If the setup is not stable or safe, follow the preceding steps until corrected.
2. To lower load: Follow the procedures mentioned in "To raise load" section of the OPERATING INSTRUCTIONS in order to raise
the load off the jack stands. Once the load has cleared the jack stands, remove the jack stands from under the load and away from the
work area. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS! Turn
handle very slowly in a counterclockwise direction until the load is completely lowered to the ground. Once the jack's lifting saddle has
cleared the load, remove the jack from under the load. CAUTION: Keep hands and feet away from the hinge mechanism of the jack.
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential
personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust,
or any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.
2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be applied to
caster wheels, front axle, elevator arm, handle base pivot bolts, release mechanism and all other bearing surfaces. Worn parts resulting
from inadequate or no lubrication are not eligible for warranty consideration. See page 5 for Regular Maintenance.
IMPORTANT: In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake uid, or transmission oil in the
jack. Use hydraulic jack oil, a light turbine oil, Chevron AW ISO 32 or Unocal Unax AW 150.
3. Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external
surfaces of the jack but not any moving hydraulic components.
4. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks
hydraulic uid. Do not use the jack if it has loose or missing hardware or components, or is modied in any way. Take corrective action
before using the jack again.
PROPER STORAGE
It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface.
TROUBLESHOOTING
Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with ASME-
PALD Load Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8" (3.18mm) in the rst minute, nor a total
of .1875" (4.76mm) in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.
PROBLEM:UNITWILLNOTLIFTRATEDLOAD.
ACTION: Purge air from hydraulic system by following procedure under SETUP.
PROBLEM:UNITWILLNOTSUSTAINRATEDLOADORFEELS"SPONGY"UNDERRATEDLOAD.
ACTION: Purge air from hydraulic system as above.
PROBLEM:UNITWILLNOTLIFTTOFULLHEIGHT.
ACTION: Purge air from hydraulic system as above or check oil level in reservoir.
PROBLEM:HANDLETENDSTORAISEUPWHILETHEUNITISUNDERRATEDLOAD.
ACTION: Pump the handle rapidly several times to push oil past ball valves in power unit.

KTI63133 5 rev. 08/13/14
HYDRAULIC MAINTENANCE GUIDE
IMPORTANT: Service jacks are designed for lifting purposes only; always support raised load with jack stands.
REGULAR MAINTENANCE
MONTHLY or as necessary (depending on usage)
#1 Using a grease gun, add grease to grease tting in the lift arm pivot shaft.
(Use a multi-purpose NLGI type grease only.)
#2 Lubricate all linkages and pivot points.
(Use white lithium spray grease only.)
#3 Remove handle; lubricate handle receptacle and handle end.
(Use white lithium spray grease only.)
#4 Lubricate both rear casters bearings and both front wheels.
(Use white lithium spray grease only.)
Tighten all accessible hardware.
#2
#3
#4
#4
#4
#1
#2
#2
#2
#3

KTI63133 6 rev. 08/13/14
K-Tool International warrants that all jacks and service-related equipment will be free from defects in material and workmanship for a
period of 2 years following the original date of purchase. This warranty is extended to the original retail purchaser only. If any jack or
service-related item proves to be defective during this period, it will be replaced or repaired, at K-Tool International’s option, without
charge. This warranty does not apply to damage from accident, overload, misuse or abuse, nor does it apply to any equipment which
has been altered or used with special attachments other than those recommended. This warranty does not cover repairs made by
anyone who is not a K-Tool International Professional Lifting Equipment Authorized Repair Center.
All HD & XD jacks or service-related equipment will be replaced or repaired at K-Tool International’s option during the 2 year warranty
period.
During the 2 year warranty period, all alleged defective products must be shipped, freight prepaid, along with proof of date-of-purchase,
to your nearest K-Tool International Professional Lifting Equipment Authorized Warranty Center. Be certain to include your name,
address and phone number along with proof-of-purchase information, and a brief description of the alleged defect. The product will be
returned to the customer, freight prepaid.
Many alleged defectives may simply be handled by calling your nearest Service Center for parts. See pages 22 - 24 for a listing of
authorized warranty service centers.
In no event shall K-Tool International be liable for incidental or consequential damages. The liability on any claim for loss or damage
arising out of the sale, resale or use of a jack or related service equipment, shall in no event exceed the purchase price. SOME STATES
DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION
MAY NOT APPLY TO YOU.
THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED IN CONNECTION WITH THE SALE OF K-TOOL
INTERNATIONAL PROFESSIONAL LIFTING EQUIPMENT. ALL OTHER WARRANTIES, INCLUDING ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE.
WARRANTY HANDLING PROCEDURES AND GUIDELINES FOR HD AND XD LIFTING EQUIPMENT

KTI63133 7 rev. 08/13/14
3-1/3 TON LOW PROFILE SERVICE JACK
EXPLODED DRAWING / PARTS LIST
KTI63133
Item No. Part No. Description Qty.
1 KTP6313301 Star Ring 2
2 KTP6313302 Washer 2
3 KTP6313303 Front Wheel 2
4 KTP6313304 Retaining Ring M15 2
5 KTP6313305 Saddle 1
6 KTP6313306 Trunion and Split Pin 1
7 KTP6313307 Power Unit Assembly 1
8 KTP6313308 Hex Nut M12 & Lock Washer M12 7
9 KTP6313309 Rear Caster Assembly 2
Item No. Part No. Description Qty.
10 KTP6313310 Piston Roller Bearing 1
11 KTP6313311 Handle Yoke 1
12 KTP6313312 Grease Fitting
13 KTP6313313 Handle Yoke Screw 1
14 KTP6313314 Yoke Pivot Bolt and Washer 2
15 KTP6313315 Lower Handle 1
16 KTP6313316 Screw M6 x 35 1
17 KTP6313317 Upper Handle 1
18 KTP6313318 Release Valve Assembly 1
not shown KTP63133LK Label Kit 1
1
2
3
9
14
14
17
16
13
6
7
18
9
9
8
4
5
12
15
11
1
2
4
10
3
A
B
C
D
E

KTI63133 8 rev. 08/13/14
GATO DE SERVICIO DE BAJP PERFIL 3-1/3 TONELADAS
MANUAL DE OPERATIÓN
KTI63133
ESPECIFICACIONES
Capacidad........................................................... 3-1/3 toneladas
Altura baja............................................................................... 3.5"
Máxima altura ................................................................... 21.375"
Bomba recorrida hasta la carga................................................ 8
Longitud de chasis............................................................... 27.5"
Longitud del despeje bajo .......................................................14"
Anchura global......................................................................... 14"
Altura de chasis................................................................ 6.3125"
Longitud del mango ................................................................ 50"
Diámetro de la silla.............................................................. 4.57"
Peso neto....................................................................... 94.25 lbs.
Peso bruto ........................................................................ 104 lbs.
Cumple con las Normas de Seguridad/ASME PALD-2009

KTI63133 9 rev. 08/13/14
Este símbolo indica una alerta de seguridad y se usa para
advertir sobre peligro de accidentes personales. Observe toda
la información de seguridad que sigue a este símbolo para
evitar la posibilidad de que ocurran lesiones o muerte.
ADVERTENCIA: Indica una situación
peligrosa que si no se evita, puede
provocar la muerte o lesiones graves.
ADVERTENCIA
ADVERTENCIA
IMPORTANTE: LEA ESTAS INSTRUCCIONES ANTES DE USAR EL DISPOSITIVO
ANTES DE USAR ESTE DISPOSITIVO, LEA ESTE MANUAL DETENIDAMENTE. PROCURE ENTENDER SUS PROCEDIMIENTOS OPERATIVOS,
ADVERTENCIAS DE SEGURIDAD Y FORMA DE MANTENIMIENTO.
El propietario es responsable de asegurarse de que todo el personal lea este manual antes de usar el dispositivo. Asimismo, es
responsabilidad del propietario mantener este manual en buenas condiciones en una ubicación conveniente para su consulta. Si las etiquetas
del manual o producto son ilegibles o no están en su lugar, deberá ponerse en contacto con K-Tool International para obtenerlas gratis. El
comprador/propietario o una persona designada deberá leer y comentar el producto y las advertencias de seguridad en la lengua materna del
operario que no hable inglés fluido, a fin de asegurarse de que comprende el contenido.
NATURALEZA DE LAS SITUACIONES DE RIESGO
El uso de los dispositivos portátiles de levantamiento automotriz están sujetos a ciertos peligros los que no se pueden prevenir por medios
mecánicos, sino por el ejercicio de inteligencia, cuidado y sentido común. Es imprescindible contar con personal involucrado en el uso y
operación del dispositivo que sean cuidadosos, competentes, capacitados y calificados en la operación segura del dispositivo y su uso
adecuado al momento de dar mantenimiento a los vehículos motrices y sus componentes. Ejemplos de los peligros son las caídas, los
volcamientos, el deslizamiento de las cargas ocasionados principalmente por la sujeción inadecuada de las cargas, las sobrecargas, las
cargas no centradas, el uso en otras superficies no niveladas y duras, y al usar el equipo para un fin para el cual éste no fue destinado.
FORMAS DE EVITAR LAS SITUACIONES DE RIESGO
 • Lea,estudie,comprendaysigatodaslasinstruccionesantesdeoperarestedispositivo.
 • Inspeccioneelgatoantesdecadauso.Nouseelgatosiestádañado,modicado,enpobrescondiciones,sihayfugasdelíquido 
hidráulico o si está inestable debido a componentes flojos o faltantes. Realice correcciones antes de usar.
 • Levantesóloenlasáreasdelvehículosegúnseanespecicadasporelfabricantedelvehículo.
 • ElusuarioyespectadoresllevanproteccióndeojoslaquecumplaconlasnormasdeOSHAyANSIZ87.1.
 • Nouseelgatomásalládesucapacidadnominal.Noledéningúnchoquealacarga.
 • Esteesundispositivodelevantamientosolamente.Inmediatamentedespuésdeelevarlo,soporteelvehículoconbasesparagato
 capacesdesostenerlacargaantesderealizartrabajoenelvehículo.
 • Usesólosobresuperciesniveladasyduraslibredeobstruccionesconelndeelgatoestélibredereposicionarsedurantelas 
operaciones de elevación y de bajada.
 • Centrelacargaenlasilla.Asegúresequeelmontajeestéestableantesdetrabajarenelvehículo.
 • Nomuevaniocupecomoplataformarodantemientrasqueelvehículoestésoportadoenelgato.
 • Nouseningúnmaterialelquepuedafungircomoelevador,espaciador,oexpansorentrelasilladeelevacióndefábricaestándaryla
carga.
 • Nouseningúnadaptadorquerepongalasilladeelevaciónestándardelfabricantealmenosqueseaaprobadooprovistoporel 
fabricante del gato.
 • Siemprebajaelgatolentamenteycuidadosamente.
 •EsteproductopuedecontenersustanciasquímicasconsideradasporelEstadodeCaliforniacomocausantesdecáncer,de 
 malformacionescongénitasuotrosdañosenelsistemareproductivo.Lávese bien las manos después de manipular el producto.
 •Hacercasoomisoaestasadvertenciaspodránocasionarlesionespersonalesfatalesy/odañosalapropiedad.
CONSECUENCIAS DE NO PREVENIR LAS SITUACIONES DE RIESGO
No leer, comprender u observar todo el contenido de este manual en relación con sus INSTRUCCIONES DE USO, ADVERTENCIAS DE
SEGURIDAD y FORMA DE MANTENIMIENTO, así como desatender las FORMAS DE EVITAR LAS SITUACIONES DE RIESGO, puede provocar
accidentesquetengancomoconsecuencialesionesgraves,peligrodemuerteodañosmateriales.
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA

KTI63133 10 rev. 08/13/14
ENSAMBLE
1. Extraiga el mango de 2 piezas de la caja. Inserte la porción angosta del mango superior en el mango inferior, alinee los agujeros de
perno superior e inferior, y sujete con el perno de mango provisto.
2. Desatornille el tornillo de ajuste de mango con el n de que no interera con la inserción del mango en el casquillo de mango. Inserte
el mango en el casquillo del mango y gire el ensamble del mango hacia adelante y hacia atrás hasta que la válvula de liberación
quepa en el receptor en el inferior del mango. Sujete el mango en el casquillo del mango al apretar el tornillo de ajuste del mango.
3. A veces se atrapa aire en el sistema hidráulico durante el transporte y maniobra. Si la bomba se siente esponjosa, o si no hay un
recorrido de bomba incremental completo, o el gato no elevará hasta su máxima altura, siga estas instrucciones con el n de purgar
aire del sistema:
a. Con el brazo de levantamiento en su posición de retracción completa y el mango de la bomba girado completamente en el sen
tido de las agujas del reloj hasta que se pare, gire el mango de la bomba en el contrasentido de las agujas del reloj dos revolu
ciones completas.
b. Proceda a bombear el gato 15 recorridos de bomba incrementales completos.
c. Gire el mango de la bomba en el sentido de las agujas del reloj hasta que se pare y proceda a bombear el mango hasta que el
brazo de levantamiento alcance su máxima altura.
d. Si la condición aparenta estar mejor, repita los pasos "A" al "C" hasta que se haya purgado todo el aire del sistema.
Se deberá realizar una inspección visual antes de cada uso del gato, revisando por fugas de líquido hidráulico y partes dañadas, ojas o
faltantes. Cualquier gato que aparenta estar dañado de cualquier forma, que se encuentra extremadamente desgastado, o que opera de
forma anormal DEBE DEJARSE DE USAR hasta que se realicen las reparaciones necesarias.
Silla
Chassis
Brazo de
levantamiento
Defensa para
mango
Perno del
mango
Mango
Casquillo
del mango
Casquillo del
mango
Mango
Rodajas
traseras
Perno del
mango
Agujero del perno
del mango superior
Defensa del
mango inferior
Mango inferior
Ruedas delanteras
Agujero del perno
del mango inferior
INSPECTION