Kaivac UNIVAC Programming manual
kaivac
cleaning
systems
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UNIVAC OPERATOR
& PARTS MANUAL
©2020 Kaivac, Inc. All rights reserved
P/N: MANUALXCU
TM
kaivac
cleaning
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Revision Sheet
Revision sheet foR MAnUALXCU
Kaivac, Inc.
2680 Van Hook Ave.
Hamilton, OH 45015
NOTE: Specications and parts are subject to change without notice
Release No. Date Revision Description
1 03/11/20 Initial design/release of MANUALXCU
2 06/18/20 Edit to 4.1, 4.2 and 4.3
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opeRAtoR & pARts MAnUAL -
tAbLe ofContents
1.0 Geng Started
1.1 pRodUCt identifiCAtion .................................................................................................. 5
1.2 WARRAnty RegistRAtion ..................................................................................................5
1.3 LiMited WARRAnty pRoteCtion pLAn ..................................................................................6
1.4 sAfety pReCAUtions: CoRded Units onLy............................................................................7
1.4 sAfety pReCAUtions: CoRded (ContinUed) ..........................................................................8
1.5 sAfety pReCAUtions: bAtteRy opeRAted Units onLy..............................................................9
1.5 sAfety pReCAUtions: bAtteRy opeRAted (ContinUed) .......................................................... 10
1.6 bAtteRy infoRMAtion.................................................................................................... 11
2.0 Operaon
2.1 fiLLing the Unit.......................................................................................................... 12
2.2 QUiCk ChAnge poWeR pACk (bAtteRy) ChARging ................................................................ 12
2.3 UnivAC opeRAtion....................................................................................................... 13
2.4 eMptying vACUUM tAnk................................................................................................. 14
3.0 Maintenance
3.1 QUiCk ChAnge poWeR pACk (bAtteRy) eLeCtRiCAL diAgRAM.................................................... 15
3.2 AC CoRded eLeCtRiCAL diAgRAM...................................................................................... 16
4.0 Parts Diagrams and Specicaons
4.1 vACUUM tAnk AsseMbLy pARts diAgRAM ............................................................................ 17
4.2 vACUUM heAd AsseMbLy pARts diAgRAM ............................................................................ 18
4.3 QUiCk ChAnge poWeR pACk (bAtteRy) AsseMbLy pARts diAgRAM ............................................. 18
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UNIVAC (CORDED)
UNIVAC (BATTERY)
1.1 pRodUCt identifiCAtion
1.0 Geng Started
1.2 WARRAnty RegistRAtion
Thank you for purchasing a Kaivac product. Please take a few moments to register your product at
kaivac.com/warranty.
Why register?
• Ensure your warranty coverage
•
•
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1.3 LiMited WARRAnty pRoteCtion pLAn
1.0 Geng Started
Kaivac warrants to the original
and other accessory tools.
•Please Note:
•
•
•
•
whether the damage falls under this limited warranty for manufacturer’s defects.
•
•
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1.4 sAfety pReCAUtions: CoRded Units onLy
1.0 Geng Started
WARNING:
• Do not handle plug or appliance with wet hands.
not run appliance over cord. Keep cord away from heated surfaces.
that may reduce air flow.
• Keep all connections dry and off the ground.
• Keep operating area clear of all persons.
the machine to another function.
• Keep the cord away from heated surfaces.
•WARNING
• DO NOT operate the product when fatigued or under the influence of alcohol or drugs.
• Follow the maintenance instructions specified in the manual.
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1.4 sAfety pReCAUtions: CoRded (ContinUed)
1.0 Geng Started
:
•
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION (for spray systems only)
GROUNDING INSTRUCTIONS
grounded in accordance with all local does and ordinances.
FOR INDOOR USE ONLY
INTENDED FOR COMMERCIAL USE
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1.5 sAfety pReCAUtions: bAtteRy opeRAted Units onLy
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WARNING:
O
F
invites accidents.
Such preventive safety measures reduce the risk of starting the appliance accidentally.
C
• For commercial or residential use.
increase the risk of fire.
• DO NOT leave charger plugged in when not in use.
• DO NOT use charger if it has a damaged cord or plug.
inserting plug into electrical outlet.
ashes.
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1.5 sAfety pReCAUtions: bAtteRy opeRAted (ContinUed)
1.0 Geng Started
may reduce air flow.
:
•
QUICK RELEASE INSTRUCTIONS
1.
connector locks into place.
GROUNDING INSTRUCTIONS
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Battery Specications
Weight With Box, 11 lbs. (4,9 kg)
Body Material Injection Mold Polypropylene
Dimensions (H x W x D) 18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm)
Voltage 36V DC
Battery Capacity 15 A-hr
Battery Current 15 A DC
Battery Type Lithium-Ion
Approx. Run Time BOL (Beginning of Life) 60 minutes
Approx. Run Time EOL (End of Life) 35 minutes (discontinue use and take to recycling center)
Battery Box Receptacle IP65 / IP67 (not required for UL)
Run Time Hour Meter Acts as “odometer for battery” and runs only when motor switch is ON
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Cut off Voltage (fully discharged) 30V
Charger Specications
Approx. Charge Time 5.5 hours
Charger Amps 4 Amps
Charge Voltage 42V DC
Charger Voltage 110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)
Charging Robustness No special instructions
Battery Charge Memory None
Battery Charge Gauge Yes, LED Indicator
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Storage/Inventory:
Storage & Operation Ambient Temp 32F (0C) to 80F(27C)
Storage & Shipping Charge 40-60% Charge (35-38VDC)
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1.6 bAtteRy infoRMAtion
1.0 Geng Started
Battery Specications
Weight With Box, 11 lbs. (4,9 kg)
Body Material Injection Mold Polypropylene
Dimensions (H x W x D) 18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm)
Voltage 36V DC
Battery Capacity 15 A-hr
Battery Current 15 A DC
Battery Type Lithium-Ion
Approx. Run Time BOL (Beginning of Life) 60 minutes
Approx. Run Time EOL (End of Life) 35 minutes (discontinue use and take to recycling center)
Battery Box Receptacle IP65 / IP67 (not required for UL)
Run Time Hour Meter Acts as “odometer for battery” and runs only when motor switch is ON
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Cut off Voltage (fully discharged) 30V
Charger Specications
Approx. Charge Time 5.5 hours
Charger Amps 4 Amps
Charge Voltage 42V DC
Charger Voltage 110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)
Charging Robustness No special instructions
Battery Charge Memory None
Battery Charge Gauge Yes, LED Indicator
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Storage/Inventory:
Storage & Operation Ambient Temp 32F (0C) to 80F(27C)
Storage & Shipping Charge 40-60% Charge (35-38VDC)
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2.1 fiLLing the Unit
2.0 Operaon
Fill the tank with water and recommended amount of . Follow the proper di
ical packets.
TIP: I
CAUTION:
2.2 QUiCk ChAnge poWeR pACk (bAtteRy) ChARging
machine mount.
.
is plugged in.
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Agitate Spreader Tool over
troubled or extra soiled areas to get a deeper clean*
2.3 UnivAC opeRAtion
2.0 Operaon
Back
of
area
Front
of
area
Slap!
End
Start
Back
of
area
Front
of
area
Tap!
Slap!
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2.0 Operaon
priate sink/drain. To prevent an accidental spill or
PRESS
DOWN
TURN
2.4 eMptying vACUUM tAnk
FILTER
BAG
HOLDER
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3.1
dC QUiCk ChAnge poWeR pACk (bAtteRy) eLeCtRiCAL diAgRAM
3.0 Maintenance
Red +
Red +
Red +
Red +
Red +
Red +
Receptacle
POWER PACK INTERFACE
Plug
14
24
23
13
IN OUT
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3.2 AC CoRded eLeCtRiCAL diAgRAM
3.0 Maintenance
17
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4.1 vACUUM tAnk AsseMbLy pARts diAgRAM
4.0 Parts Diagrams and Specicaons
6
5
10
11
12
14
17
13
15
16
16
15
8
9
7
3
42
1
18
22
19
21
23
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#PART NO. PART DESCRIPTION
1 OSTOB2 OMNIFLEX MULTI PURPOSE POST - HOSE PORT
2 CLASP1Y OMNIFLEX CLASP UPPER YELLOW
3 CSS209 8-32 X 3/4 ROUND HEAD MACHINE SCREW (AC ONLY)
4 CSS306 WASHER BONDED NEOPRENE 1/4ID X 5/8OD
(AC ONLY)
5 OSTOB OMNIFLEX MULTI PURPOSE POST
6 CSS322 10 X 3/4 PHL PAN HI-LO (AC ONLY)
7 CSS211 8/32 IN. INSERT FOR MOLDS (AC ONLY)
8 VHDTY VAC HOSE DRIP TRAY
9 CSS208 8 X 1/2 SS TRUSS SCREW
10 CSS365 1/2-13 SST LOCKING NUT (DC ONLY)
11 CSS40 1/2 DIA WASHER (DC ONLY)
12 OTKG UNIVAC OUTRIGGER TOE KICK GUARD (DC ONLY)
13 OBRAK OUTRIGGER BRACKET (DC ONLY)
14 OFCSTR2 OMNI 3IN CASTER NO BRAKE THREADED STEM (DC)
15 OEXTLEGB OMNIFLEX EXTENSION LEG B
16 OEXTLEGA OMNIFLEX EXTENSION LEG A (ONLY 1 ON DC)
17 OFCSTR OMNIFLEX 3IN CASTER NO BRAKE
18 PCSH OMNIFLEX 1” SPIGOT ASSEMBLY
19 OVTSHB OMNIFLEX VAC TANK SPIGOT HANDLE BRACKET
20 CSS329 1/4-10 X 1 PLASTITE ZINC PAN TORX 30
21 KMB22A OMNIFLEX SPIGOT BLACK PLASTIC
22 QCINTA QUICK CHANGE INTERFACE
4.2 vACUUM heAd AsseMbLy pARts diAgRAM
4.3 QUiCk ChAnge poWeR pACk (bAtteRy) pARts diAgRAM
1
5
2
4
3
#PART NO. PART DESCRIPTION
1 CSS17A 8 SST SCREW 3/4 IN
2 OVMHANLP
OMNIFLEX VAC MOTOR HANDLE BLACK LOW PROFILE
3 ZD10TC OMNI VAC MOTOR TOP COVER
4 ZD10MC OMNI VAC MOTOR MIDDLE COVER
5 ZD10MR OMNI VAC MOTOR MIDDLE RING
5 ZD10MR36 OMNI VAC MOTOR MIDDLE RING — 36V
6 ZD10BC OMNI VAC MOTOR BOTTOM COVER
7 FCINT FLOAT CAGE PLASTIC INTERFACE
8 CSS318 5/6” SS PHILLIPS FOR ZD 10/FCINT
9 CVS26 OMNIFLEX FLOAT BALL
10 ZD10 STAINLESS STEEL FLOAT CAGE
11 CSS313 SCREW #7 PANHEAD PHIL SS 1/2 IN
12 ZD10B OMNI VAC MOTOR BASKET
13 CSS315DC2 ELEC. MALE PLUG 36VDC 20A
13 CSS315AU AUS PLUG IP44
13 CSS315UK UK PLUG IP44
#PART NO. PART DESCRIPTION
1 OBATT2 QUICK CHANGE POWER PACK
2 QCINTA QUICK CHANGE INTERFACE
3 CSS314DC2
METAL STRAIGHT ELEC FEMALE RECEPTABLE 36VDC 20A
4 CSS366 10-14 X 3/4 IN PLASTITE FLAT TORX
5 CHARG36VUL4 BATTERY CHARGER 120VAC-36VDC
5 CHARG36VI BATTERY CHARGER 120VAC-36VDC
2
1
13
7
6
4
3
8
9
12
5
10
11
18
4.0 Parts Diagrams and Specicaons
Contact Us
Denis Rawlins Ltd. 17 Maybrook, Sutton Coldfield. B76 1AL
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