FOAMICO B 270-22F-CRN 20-3 User manual

1 B 270-22-F+CRN 20-3 - 7009065_ UK – 27.09.2017
Operation Manual
FOAMICO Booster Station
B 270-22 F – CRN 20-3 (7009065)

2 B 270-22-F+CRN 20-3 - 7009065_ UK – 27.09.2017
Content
1 Introduction 3
1.1 Condition of liability 3
1.2 Guarantee conditions. 3
1.3 Protection against frost 3
1.4 Safekeeping 4
1.5 Declaration of conformity 4
2 Safety 4
2.1 Safety during operation of the system 4
2.2 Precautionary measures 5
2.3 Appropriate utilization 5
3 Installation 5
3.1 Safety instructions for Mounting and Installation 5
3.2 Location and Mounting 5
3.3 Water supply 6
3.4 Electrical Supply 6
4 Operation 7
4.1 Start procedure 7
4.2 Stop procedure 7
5 Troubleshooting 9
5.1 Failures control system 9
5.1.1 The pump does not start 9
5.1.2 The pump will not stop 9
5.1.3 Red light illuminated at the pump 10
5.1.4 Other faults. 11
6 Maintenance 12
6.1 Rinsing hose. 12
6.2 Nozzles. 12
6.3 Low pressure valves / guns 12
6.4 Couplings. 12
6.5 Ball valves. 12
6.6 Non-return valves 12
6.7 Suction filter / chemical hose. 12
7 Technical data 13
8 Spare parts 14
8.1 Booster B 270-22 + CRN 20-3 14
9 Wiring diagram 17
9.1 Flow diagram. 17
10 Name Plate 18
11 Declaration of Conformity 19

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1 Introduction
FOAMICO congratulates you with your new Booster system. B 270-22 are developed to connect to
FOAMICO Cleaning systems, satellites S 0125. The Booster series are developed to be used for professional
cleaning purpose. The system is manufactured mainly of high grad stainless steel. It is designed to meet
today’s high hygiene standards.
Attention! This Manual is part of a bigger reference library. Before the Booster is installed and set
into operation, the Grundfos Hydro Multi-E installations- and directions for use must be read
carefully.
Attention! To use and operate the system this manual must be read carefully.
1.1 Condition of liability
The responsibility for the treatment and operation in an appropriate manner rests with each individual user.
Thus it is of great importance that this manual is available to the sanitary employee at any time
1.2 Guarantee conditions.
For a period of 12 months from the date of delivery your dealer warrants for parts which don’t function due
to defects of material or production. This guarantee does not cover wearing parts (as described in the section
about spare parts). This guarantee is covering the replacement or repair of the defect part. Any dismounting,
forwarding, and mounting expenses are paid by the purchaser. The costs for any possible return from
FOAMICO after finished repairs rest with FOAMICO. The defect parts are the property of FOAMICO
Claims which might be raised for any other legal reason, or normal wear and tear, as well as damage on parts
which can be related to negligent or wrong treatment, are not covered by this guarantee.
This guarantee does not cover at all, if the system has been exposed to frost.
This guarantee becomes void if changes or repairs have been implemented by non-authorized persons. Any
claims under the guarantee will only be accepted if they are announced to
FOAMICO immediately after the damage has been observed. This guarantee becomes void as soon as the
system changes ownership.
Dealers and FOAMICO cannot be held responsible for personal injuries, damages to equipment, loss of
earning including those caused by production loss, loss of stock or the like, which might arise from
inappropriate or delayed delivery of the sold product, regardless the reason, including defects in production
or material. In addition, please read our usual terms of sale and delivery
WARNING
Due to the nature of low pressure cleaning systems Pressure surges can occur. The installer is responsible for
dimensioning the supply line to be able to adapt Pressure surge.
Dealers and FOAMICO cannot be held responsible for personal injuries, damages to equipment surrounding
rooms, Water Supply line or water outlet line.
1.3 Protection against frost
The equipment should only be installed in frost free rooms.
Prior to being exposed to frost, the system must be emptied for water (frost protected). Even shorter periods
of exposure to frost can damage the equipment.

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This symbol refers to safety and danger moments. Neglect of these instructions can cause damage on persons
and objects.
1.4 Safekeeping
You are requested to store this manual in a place where it is at your disposal at any time, and it should be
handed over to the person responsible for this product. Should the manual get lost, please don’t hesitate to
require another one from your agent
1.5 Declaration of conformity
We FOAMICO declare that this product is in conformity with the following directives:
- Machinery (2006/42/EC).
- Electromagnetic compatibility (2004/108/EC).
- Electrical equipment designed for use within certain voltage limits (2006/95/EC)
- Electrical equipment designed for use within certain voltage limits (2006/95/EC): standard used: EN
61800-3:2004
2 Safety
2.1 Safety during operation of the system
Suitable working clothes are recommended, e.g. as protection against 70°C hot water. Goggles, respirators,
and rubber gloves should always be used.
The use of non-slip footwear is recommended, because due to water and foam the floor sometimes can get
slippery.
Do not connect or use detergent before having read the instructions from the Detergent supplier. Always
consult the Detergent supplier to get instructions for correct use. Wrong use of detergent can be dangerous, it
can produce poisonous gas, great chemical burns an allergic reactions.
The system should not be started up before the operator using the system, has been instructed in the correct
utilization, adjustment, and maintenance of it. Never direct the water jet towards persons.
Make sure that the couplings ”lock” when the hose and nozzles are connected. Always follow this procedure
before use. Always depressurize the system after use. This is done by first closing the valve for the water
supply and afterwards opening the low-pressure valve or gun.
During operation of the system: ensure that the low-pressure gun/valve is closed, before releasing the
coupling and change the nozzle. When the low-pressure gun/nozzle is opened, the water jet will cause a
certain back pressure. Make sure to have a strong grip on the handle and a firm foothold.
The noise level from the equipment is less than 70dB (A). During rinsing, the operator is exposed to a higher
noise level. This is caused by the impact from the water jet on the surroundings. It is therefore recommended
the use ear protectors during the cleaning process.
Never direct the water jet towards electrical equipment. Avoid water in electrical plugs.

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Switch of the power supply, before plug in or remove a plug from an electrical socket.
Attention! Use only original FOAMICO Nozzles, hoses, couplings and spare parts.
2.2 Precautionary measures
The construction of the system is in accordance with the generally adopted, technical requirements and the
stipulations concerning working environment and accident prevention. Therefore the equipment must be in
its best technical state before being used, and must only be utilized according to its requirements and by
observance of the precautionary measures and operational instructions. Disturbances, which might influence
the safety in particular, must be rectified immediately.
2.3 Appropriate utilization
FOAMICO low-pressure system is manufactured with the purpose of:
Rinsing with water, spreading foam and sanitizer within the stated boundaries.
Any other kind of application or use beyond this is considered to be inappropriate and deviant concerning the
requirements, and may lead to dangerous situations. FOAMICO is not liable for any sequential damages
brought about by this.
Appropriate utilization includes the following:
The instructions, regulations, and recommendations given in this manual.
The observance of the prescribed intervals for inspection and maintenance.
The correct maintenance for good operational condition of the system.
The observance of the prescribed conditions for the environment and operation
3 Installation
3.1 Safety instructions for Mounting and Installation
IMORTANT!
Never install or apply damaged products. Claims concerning damages must be made to the carrier
immediately.
IMPORTANT!
Work in the connection with installations, start up, and maintenance on the FOAMICO cleaning systems
should only be done by authorized electricians, because the valid national regulations concerning prevention
of working accidents. (e.c. high voltage regulations: EN 60204, VBG4 DIN-VDE 0100/0113/0160) must be
respected. In cases of irregular installations there is a risk for major damages on both material and people.
3.2 Location and Mounting
The system should always be located in a frost-free room. Stationary system must always be mounted where
the surfaces are of solid quality, and when applicable the fastening must always be done with the delivered
bolts and raw plugs. Holes for wall brackets must be drilled according the dimensional drawing.
The Booster should be connected to an adequate pipe system. This should correspond to distance from the
water supply, the maximum water flow and vertical distance from the boosting System.
The pressure loss from the booster system to the satellite should be kept on a minimum. It is recommended
to keep it under 1,50 bar.
It is recommended to install a strainer and a stop valve just before the booster and satellite. Use FOAMICO
filters and valves

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3.3 Water supply
ATTENTION! Connection to water supply should always be done in according to local or national
standards.
If the legislation in your country requests safeguards for reverse flow, this must be provide for.
WARNING
Due to the nature of low pressure cleaning systems Pressure surges can occur. The installer is responsible for
dimensioning the supply line to be able to adapt Pressure surge.
BEFORE mounting the system, the piping must be flushed with water in order to remove possible parts or
dirt.
ATTENTION. At the supply pipe to the Booster a valve and filter must be installed. We recommend using
Original FOAMICO installations set. The water should be connected to the inlet shown in POS A fig. 4.1
ATTENTION! The pump must be filled with water and vented. If the pump runs dry it may be damaged.
Open the vent valve POS. D figure 4.1, until all air is out of the pump
AFTER mounting the system flushing of the pipes must always be done with the satellites in “rinsing mode”,
in order to avoid any impurities in the injector system. Please keep rinsing until the rinsing nozzle shows an
invariable clean water jet coming out.
3.4 Electrical Supply
WARNING
The user or the installer is responsible for the installation of correct earthing and protection according to
current national and local standards. All operations must be carried out by qualified personnel.
WARNING
Never make any connections in the pump terminal box unless electric supply circuits have been switched off
for at least 5 minutes.
ATTENTION! Connection the power supply must only been made by authorised electrician’s´.
ATTENTION! The connection has to be done to a main switch installed next to the station
ATTENTION! Always consult the pump manual before making the connections
Supply voltage and mains: 3 x 400 V. -10%/ + 10 %, 50 Hz, PE.
ATTENTION! The voltage and frequency is marked on the Booster station’s and the pumps nameplates.
Make sure they are suitable for the electricity supply of the installation site.

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4 Operation
4.1 Start procedure
ATTENTION! Do not start the Booster station until the pipe system has been filled with water and vented.
Do not start the booster station until the pump has been filled with water and vented. Open the vent valve
POS D fig. 4.1, until all air is out of the pump. If the system runs dry or partly filled the pump and other
components may be damaged.
Start:
1. ATTENTION! Before starting the Booster station be sure all outlets is closed.
1. Turn the main power switch POS. F, Fig. 4.1 into “I”. And wait 2 minutes for the system load the
programs.
2. Turn the On/Off switch POS. C, Fig. 4.1, into position “On”.
The pump will start automatically when a Satellite or water outlet is used. When there is now activity the
pump will stop automatically and be in standby as long as the On/Off switch POS. C, Fig. 4.1 is in
potion “On”.
4.2 Stop procedure
STOP:
1. Turn the On/Off switch POS. C, Fig. 4.1, into position “Of”. The booster station is now stopped.
2. ATTENTION! When the system is not used it is recommended stop it by turning the on/off switch POS.
F, Fig. 4.1 into into position “Of”.
Read the section on “Operating mode “ in the Grundfos manual “ Grundfos Hydro Multi”.
3. ATTENTION! In case of service the main switch POS F. shall always be turn off, into position “0”
FIGURE. 4.1
•
A. Connection for water supply
•
D. Bleeding valve pump
•
B. Conn
ection to pipe system for satellites
•
E.
Advanced control panel
•
C. Switch for start/ stop.
•
F.
Main Switch

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FIGURE. 4.2 Display photo Pump stopped
•Operating mode: Stop. Pump is stopped
•Resulting setpoint. Setpoint = inlet pressure + maximum pump pressure. (maximum setpoint 24 bar)
•Inlet pressure: Actual measured inlet pressure.
•Liquid temp.: water temperature in top of the pump.
FIGURE. 4.3 Display photo Pump running
•Discharge press: Stop. Actual discharge pressure from pump. (maximum setpoint 27 bar)
•Resulting setpoint. Setpoint = inlet pressure + maximum pump pressure. (maximum setpoint 27 bar)
•Inlet pressure: Actual measured inlet pressure.
•Liquid temp.: water temperature in top of the pump.

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5 Troubleshooting
Fault Cause Action
No rinsing pressure. Booster or main station not started. Start booster/or main station.
Too many users on the same time. Check maximum number of users.
The ball valve at the inlet of the system is
not opened.
Open the ball valve.
Unstable rinsing pressure. Unoriginal rinsing nozzle with too high
water consumption is used.
Change to master rinsing nozzle – observe
technical data for model.
5.1 Failures control system
ATTENTION! When the system is serviced, the main power switch must always be switched off.
Consult the Grundfos manuals
Read the failure At the Operating panels and consult the Grundfos manual for reset the failure.
Is the pump still not running call a service technician.
5.1.1 The pump does not start
The pump does not start even though there is flow through the pump. Do the following:
Reset the unit. Turn the Switch POS. C fig 5.1 into “0” position for 5 seconds. Turn the Switch POS. C fig
5.1 into rinse position “I”. If this does not help and the green light at the pump is not illuminated check the
power supply. If the green light at the pump is illuminated and the pump is not running investigate the flow
switch. Is the pump still not running call a service technician.
5.1.2 The pump will not stop
The pump do not stop. Investigate the following:
Check for water leakages in the pipe system
Check the non-return valve
Check the flow switch
Reset the unit. Turn the Switch POS. C fig 5.1 into “0” position for 5 seconds. Turn the Switch POS. C fig
5.1 into rinse position “I”. If the problem is still not solved, contact service technician.

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5.1.3 Red light illuminated at the pump
The pump does not start or has suddenly stopped and the red light is illuminated, then investigates the
following:
-Dry run – Limit 1 exceeded: Is the supply pressure higher than 2 bar?
Limit 1 exceed: The inlet pressure has been lower than 0,6 bar for more than 3 seconds.
Check the water supply. Minimum supply is 2,0 bar at full flow.
Reset the unit. Turn the Switch POS. C fig 5.1 into “0” position for 5 seconds. The unit will start when there
is water consumption
Follow the instruction at the display to set it back to the home screen, fig. 5.2
-High water temperature Limit 2 exceeded: is the supply water below 70°C/158°F??
Limit 2 exceed: The water temperature at the top of the pump has been higher than 80°C/176°F for more
than 3 seconds.

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Check the temperature setting for the water supply. Maximum water temperature is 70°C/158°F?.
-ATTENTION: Before it is possible to reset the system it must cool down to below 80°C/176°F. This may
take 15-25 minutes
Reset the unit. Turn the Switch POS. C fig 5.1 into “0” position for 5 seconds. The unit will start when there
is water consumption
Follow the instruction at the display to set it back to the home screen, fig. 5.2
High motor temperature – pump has been overloaded – reduce load.*
If the failure has been one of the above and the problem has been solved. Reset the unit. Turn the Switch
POS. C fig 5.1 into “0” position for 5 seconds. The unit will start when there is water consumption.
5.1.4 Other faults.
Read the display and consult the Grundfos manual which were delivered together with the equipment.
If this do not solve the problem Contact a service technician.

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6 Maintenance
ATTENTION! When the system is serviced, the main power switch must always be switched off.
6.1 Rinsing hose.
ATTENTION! The rinsing hose should be checked for any damage or week point before taking it into use
every day. A damaged hose can potential be dangerous.
Do not drive across the hose. Be careful not to damage the hose on any sharp edged or corners.
After use, clean the outside of the hose. Store it on a hose hanger.
For security reasons it is recommended to change the hose at least once every 12 month.
6.2 Nozzles.
Nozzles are warned over time. And warned out nozzle is less effective. It can result in less rinsing power,
higher water usage, higher chemical consumption. Check the nozzles on a regular basis. 1 to 2 times every
month is recommended. Change the nozzle if they are damaged. To be sure you will get the optimized result
we recommend using FOAMICO nozzles.
6.3 Low pressure valves / guns
They must be checked regular. The nut on the handle has to tighten regularly. Check couplings, swivels,
handles for any damaged. A damaged part must be changed for security reasons.
6.4 Couplings.
Couplings should be cleaned and greased on a regularly basis. Use only approved grease. This will extend
the live time of couplings. Always make sure there is a nozzle or lance mounted in the coupling before
opening. Rinsing through an open coupling can damage the O-rings.
6.5 Ball valves.
Every ball valve on the inlet for water inlet for air outlet for water/foam and outlet for sanitizer must be
adjusted.
First time, after one week, and then, once every month. Tight the nut on the handle to avoid leakage.
6.6 Non-return valves
ATTENTION! Non-return valves are very important to secure a correct function of the system.
Non return valves for air: The system has 2 non- return valves for air. The purpose of these is to prevent
water running back into the air system. Due to the potential risk, the air system for the cleaning system must
be separate from other air systems.
ATTENTION! Never leave the valve for air open. Always secure it is closed when not foaming!
If leakage of water is observed anywhere in the airline, both non-return valves must be changed.
- Non-return valve for chemical: The system has one for each chemical intake. The purpose is to prevent
water running back into to chemicals. It will dilute the chemical and result in none or bad foam quality and to
low concentration
ATTENTION! Non- return valves should be checked once every week. It is recommended to change every
1-2 year
Use only Original FOAMICO non-return valves.
6.7 Suction filter / chemical hose.
The suction filter for chemical should be clean once every week. It is recommended to change filter and
chemical inlet hose every year.

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7 Technical data
Water: Unit B 270-22F + CRN 20-3
Min./max. inlet pressure bar 2/10
Max outlet pressure bar 24
Max. water consumption l/min. 270
Max. Temperature °C 70
Pipe dimension inlet inch 1,5”
Pipe dimension outlet inch 1,5”
Power Supply:
Standard voltage V 400
Hz 50
Max power consumption kW 15
Nominal current A 29,6-23,2
Fuse A 63
Dimension (WxHxD) mm 1200x1080x1110
Weight kg
*** All Measurements are average

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8 Spare parts
8.1 Booster B 270-22 + CRN 20-3
*** All Measurements are average

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Figure 8.1 Booster

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QTY. NO: Description Description1 Beschreibung
6 1000147 Machine support Ø76x16x070 Maschinenfüsse
4 1000246 Flexible Coupling 2" Victaulic Klemmen für pumpen
1 1002101 Check valve 1½" Rückschlagventil
1 1000144 Pressure transmitter 1/2" male 40bar Druckmessumformer
1 1000248 Expansion tank ½" RG Female 15,5 bar Expansion Gefäß
1 1000077 Nipple 1/2" 40mm Nippel 1/2" 40mm
1 1000266 Ball valve 1/2" RG fe- female T-handle Kugelhahn
1 1000037 Quick connect coupling 1/2"RG male Schnellverschlusskupplung 1/2" AG
1 1001375 T - Peice female-female-male 1/2" T -Stûck F - F -M
4 1000191 Nut -torque ISO 10511-M12-N Mutter
4 1000183 Washer Washer DIN 125 - A 13 Unterlegscheibe
12 1000865 Hexagon Thin Nut ISO - 4035 - M16 - N ISO - 4035 - M16 - N Flachmutter
1 1001967 Pump CRNE10-09 JX-P-GI-E-HQQE 11kW Pumpe
4 1000184 Hex Bolt ISO 4014 - M12 x 50 x 30-N Schraube
1 1002015 Outlet tube for 7012010 Ausgangsrohr Pumpe 1 1/2"
1 1002031 Air release v. - PT1000 temp 1/2" Luft V.- PT1000 temp
1 1000832 Pressure transmitter 1/2" male 25bar Druckmessumformer
1 1000894 Bottom plate 2 pump Boden Ramme
1 1002099 Pump - 4kW CRN_20-3_A-P-G-E-HQQE Pumpe
1 1000899 Bracket for El box 250*250 box Halterung für Schaltkasten
1 1001388 Connection piece PJE 2" _ 1-1/2” thread Kupplung
1 1002111 2 Pump Booster system B 270-27 with F. pump Schaltkasten
1 1001318 Connection pipe 2" PJE coupling Verbindungsrohr
Table 8.1 Booster station B270-22-F + CRN 20-3

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9 Wiring diagram
The electrical diagram is delivered as a separate part of the manuals
9.1 Flow diagram.
In and outlets
A. W
ater inlet
B. W
ater outlet for satellite connection
Compo
nents
2
.
Feed pump
3.
Pump
4.Temperature
transmitter
TP1000
5. C
heck valve water
7. P
ressure transmitter
8.

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10 Name Plate
•1. Company Name •8. Maximum pressure
•2. Production date •9. Min/Max inlet pressure.
•3. Serial number •10 Power
•4. Item Number •11. Current
•5. Model type •12. Voltage
•6. Maximum allowed flow •13 Frequency
•7. Maximum temperature in Celsius •

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11 Declaration of Conformity
Declaration of Conformity
We FOAMICO declare under our sole responsibility that the
MO NEXT 0127-0 - 5, MO NEXT 0227-0 - 5, MO NEXT 0145-1 – 5.
MS NEXT 0115-1 – 5, MS NEXT 0127-1 – 5, MS NEXT 0227-1 – 5
MS NEXT 0327-1 - 5, MS NEXT 0427-1 – 5, MS NEXT 0627-1 – 5, SU NEXT 0127-1 – 5.
B 050-27 F, B 050-27 C, B 065-27 F, B 065-27 C,
B 100-27 F, B 100-27 C, B 120-27 F, B 120-27 C,
B 200-27 F, B 200-27 C, B 270-27 F, B 270-27 C.
B400-F, B540-F, B630-F, B630-F, B810-F, B1080-F
to which this declaration relates, are in conformity with the Council Directives on the approximation of the
laws of the EC Member States relating to
Machinery (2006/42/EC).
Electromagnetic compatibility (2004/108/EC).
Electrical equipment designed for use within certain voltage limits (2006/95/EC)
Nørresundby 01.05.2017
_
Tommy Rysholt Andersen.
General Manager