Lumag KM1000 User manual

Distribution Limited
Petrol Road Brush
Operator’s Manual
KM1000
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Lumag Servicing and
Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Gearbox Oil Change X X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Fasteners Tension Check X
Clean Machine Clean X
Drive Belt Check/Adjust X
Replace X (2)
All Other Moving Parts &
Cables
Lubricate X X (2)
Engine Oil 750ml Lumag Engine 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more oen in dusty areas &
4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or
operang hour interval, whichever comes rst, in accordance with the below Schedules. Please note that failure to
service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Watch out!
Read before assembly and before bringing the entire text of the manual.
Familiarize yourself with this manual with the machine, its proper use and the
safety instructions.
Information regarding the operating instructions
These operating instructions provide important information on handling the sweeper
KM-1000. Precondition for safe operation is the correct compliance
all specified safety and handling instructions. In addition, the rules governing
the application range of the machine local
Accident prevention regulations and general safety regulations must be observed.
limitation of liability
We have done our best to inform you as extensively as possible on the
prevention of accidents when operating the machine, but do not assume liability
for information incomplete to listed risk points and sources.
The manufacturer is not liable for damages due to:
– Failure to follow the operating instructions
– Improper use of the machine
– Improper installation, commissioning, operation and maintenance of
machine
– Operating the machine with defective safety devices or
improperly installed or non-functioning safety and
protections
– Failure to observe the instructions in the operating instructions regarding
transport, storage, function, operation, maintenance and care of the
machine
– Unauthorized modifications to the machine
– Inadequate monitoring of machine parts that are subject to wear
– Improper repairs
– Disaster caused by foreign objects and force majeure
copyright
All documents are protected by copyright. A transmission and reproduction of
documents, including excerpts, as well as communications of the contents to third
parties are not permitted, unless expressly agreed.
reservations
Information on specifications, dimensions and illustrations of the machine as well
as changes of safety standards are subject to further development and are
therefore not in any case for the supply binding.
Printing and formulation errors.
2

D
CONTENT
1. INTRODUCTION
2. INTENDED USE
3. SECURITY
3.1.
warnings
3.2
General safety
3.3
operational safety
3.4
Safety while using
combustion engines
3.5
Service security
3.6
Residual hazards and protective measures
3.7
behavior in case of emergency
3.8
Warning and information symbols used
4. DELIVERY
5. CONTROLS
5.1 sweeper
5.2 Safety and protection device
5.2.1 Safety switches (N + A)
5.2.2 Guard (E)
5.2.3 Brush deck (H)
5.3 attachments
5.4 gasoline engine
6. ASSEMBLY
6.1 Handlebar mount
6.1.1 adjust the handlebar
6.2. Mount pivot bar for the brush
6.3 Install brush deck
6.4 assemble gears
6.5 Install brush rollers
6.6 mount Snow blade
6.7 mount Kehrgutsammelbehälter
7. GETTING STARTED
7.1 Add engine oil
7.2 refuel
7.3 Recommended fuel
7.4 Check before each start
8. SERVICE
8.1 start the motor
8.2. Stop engine
8.3 Take the sweeper
8.4 sweep
8.5 Clutch lever for brush drive
8.6 Brush rollers speed
8.7 Gear shift / shift lever for driving direction
8.8 stop sweeper
8.9 Lateral adjustment of the brush rollers
8.10 Height adjustment of the brush rollers
8.11 End of work or rest
8.12 attachment parts
9. MAINTENANCE
10. TRANSPORT
9.1
maintenance
11. STORAGE
9.2
maintenance Schedule
12. TROUBLE
9.3
mounting screws
13. SPECIFICATIONS
9.4
Draining resources
14. OPERATING TIME LIMITATION
9.5
Clean / replace the air filter
15. ENVIRONMENT
9.6
Check / replace spark plug
16. guarantee / warranty /
9.7
Check the tire pressure
CUSTOMER SERVICE
9.8
adjust Bowden
17 EC DECLARATION OF CONFORMITY
9.9
drive belts
9.10
cleaning
3
CONTENT

1. INTRODUCTION
This manual contains important information and procedures for the safe operation and
maintenance of this model. For your own safety and to protect third parties, the operating
instructions carefully before the initial start-up, otherwise there is risk of injury! As a product
component, these operating instructions must be kept at a known and for all users at all times
accessible place and hand them over to a third party for disclosure of the machine.
2. INTENDED USE
The behind sweeper - including the approved by the manufacturer parts - was developed
specifically for the care and cleaning of paved surfaces, sidewalks and facilities as well as for
winter service.
The machine is adapted to turn loose dirt or receive. When attachment of the clearing blade,
the machine can also be used for snow removal.
By default, the sweeper is equipped with brushes. A recording system makes it possible to
equip the sweeper with a sweeping collection box and a snow blade. Via a rod the brush roll of
the sweeper can be swiveled to the left or right.
The chassis of the machine is mechanically driven by engine power. The motor is suitable for
use on slopes up to an inclination of 20 ° (37%).
Any other or additional use is not considered improper. The manufacturer is not liable for any
resulting damage. The risk is borne solely by the user.
When using the sweeper on public roads, the provisions of the applicable national road traffic
regulations must be observed (reflectors, lights etc.).
Observance of the operating and maintenance instructions and carrying out the maintenance and
adherence to the maintenance intervals are intended for use.
Persons who are not familiar with the operating instructions, children, youth
and persons with alcohol, drugs and medication influence may not operate
the machine.
The sweeper is not to clean
⇒from unpaved areas such as gravel roads,
⇒of roofs and flat roofs,
⇒are used in enclosed spaces such as warehouses or stables.
4
INTRODUCTION / DETERMINATIONS

D
NOTE
Possible misuse
Safety devices may not be removed or bypassed. Use of non-approved
accessories.
The machine must not be used in commercial applications.
Caution - Risk of injury!
Safety and protective devices must not be overridden!
3. SECURITY
This section gives a comprehensive overview of all important safety aspects for adequate
protection of the operator as well as for safe and trouble-free operation.
Failure to follow the instructions and safety information provided in this guide may result in
considerable danger.
3.1 warnings
Warnings are indicated in this manual by symbols, it are highlighted by a warning triangle
safety information for their personal safety, notes without a warning triangle relate to
property damage only.
The instructions must be followed to prevent accidents, personal injury and property damage.
DANGER
Failure to follow these instructions highest danger to life or the risk of life-threatening injuries.
Failure to follow these instructions can be fatal or serious injury.
WARNING!
ATTENTION
Failure to follow these instructions slight to moderate injury.
Failure to observe this instruction is a risk of damage to the engine or other property.
In addition, the manual contains other important passages that by the word
ATTENTION Marked are.
5
SECURITY

3.2 Operational safety
WARNING!
Familiarize yourself with the machine. Proper training is essential for the safe operation of
this device. Incorrect operation or operation by untrained personnel can be dangerous.
Read the manual of this machine carefully and observe the information stated on the machine
labels. Familiarize yourself with the application and
familiar to the restrictions and the related, specific, potential hazards.
Familiarize yourself with the control panels and their appropriate use further. Learn how to
stop the machine quickly and off. Inexperienced operators should receive instruction from
the staff who are familiar with the machine. Only then they can operate the machine.
Besides the industrial safety instructions in this manual that apply to the
application range of machine safety, accident prevention and must
Environmental regulations and road traffic rules are adhered to.
Operator responsibility
The operator must make the operator's manual available and ensure that the operator has
read and understood the operator. The instruction manual should be handed over to it. In
addition, he must train and inform about the dangers of handling the machine, the staff at
regular intervals.
Furthermore, the operator is responsible for ensuring that the machine is always in
perfect condition.
Responsibility of the operator
Only trained persons are allowed to start, operate and switch off the machine. The
operator should be trained in the correct operation of the machine and be familiar with
the necessary safety devices. Insufficiently informed will endanger themselves and
others due to improper use.
First time users should be instructed by the seller to familiarize yourself with the
characteristics of the engine operated machine, the intended use and the necessary safety
devices.
WARNING!
Persons who are not familiar with the operating instructions, children, young people
under 18 and people with alcohol, drug and medication influence may not operate the
machine. Aged 16 and over are allowed to use the machine as part of a training and
under the supervision of a trained person.
6
SECURITY

D
General safety and accident prevention regulations
A caused as a result and not intended use of the machine is prohibited (see "Intended
use").
The machine should be checked for traffic and operating safety before each start. Working with
the machine requires great care.
– Pay attention to the environmental conditions in the workplace.
– care in handling and surrounding area of the machine for adequate light.
– In bad weather and rough terrain ensure stability.
Purpose Proper protective clothing is required. When handling the machine, the wearing of
personal protective equipment (PPE) is essential to minimize risk to the operator. The
following precautions must be observed:
– Close-fitting work clothes that do not hinder the movement. Its main purpose
is to protect against being caught by moving parts.
– Hearing protection such as hearing protection, capsules, etc. to protect against hearing damage.
WATCH OUT! Noise can be harmful. If the allowable noise level of 80
dB (A) is exceeded, a hearing protection must be worn.
– mouth guard to protect against respiratory diseases to fine dust or particles
– withhold.
– Safety glasses with side protection. To protect the eyes from dust or splinters.
– working gloves made of thick leather to protect against sharp edges, splinters or
excessive vibration.
– Safety shoes or boots with steel toecaps to protect against rough, sharp-
edged surfaces or falling objects. Safety shoes also ensures a secure footing.
– helmet to protect the head from falling objects and suspended loads. He can protect
them from injury even in tight situations.
For transport on vehicles or trailers and prior to each change of location switch off the engine
and wait for the standstill of the working tools. Then disconnect the spark plug and the fuel tap
(if any) close.
transport the machine in an upright position.
Careful with rotating tools - keep a safe distance!
Beware of coasting tools. Only when the parts have stopped completely, the throttle lever in
the OFF position and the spark plug has been pulled off before starting to work on the
machine.
The effectiveness of the controls should not be unduly influenced or canceled.
The commissioning of the machine at a higher speed than in the, technical data
'recommended can cause engine damage. High engine speed increases risk of accidents!
7
SECURITY

Working and danger zone
The operator is liable for all damage to third parties and their property.
WARNING!
Risk of injury by moving machine parts or moving motor apparatus; Hazard from
flying or slung particles.
High risk of injury!
The stay in the danger zone of the machine is prohibited, while the work area is secure. Before
commissioning, make sure that bystanders, especially children and pets, are in an adequate
margin of safety.
Before starting work, the area to be cleaned should be inspected carefully. Remove any
foreign objects such as stones, wires, metal or glass objects, toys and the like. That could be
covered by the brush rolls and thrown out. eighth when working out for further objects and
remove them in time.
The working speed adapted to the corresponding ambient conditions. always run the
machine at a walking pace.
cause the machine so that you protect yourself from crushing between machine and
obstacle.
The sweeper should be performed over flat terrain as possible so they do not tip over while
sweeping or rooms, roll, slip or fall.
The application in an inclined position, the max. not exceed inclination of 20 °, this would mean
that, if the motor grease are unavoidable defects important engine parts. Failure to do so, there
is also risk of tipping!
operate the machine to pit, quarry and embankment edges, at garage and platforms, so that
no crash or roll-over risk.
Never use the machine on slippery, wet, loose or frozen ground. A bad foot support can
cause you to slip.
When working in enclosed areas of the safety distance to the border must be
maintained in order not to damage the tool.
Only work in good physical condition. Also fatigue leads to carelessness. Particularly close
attention is required at the end of working hours. All work calmly and carefully perform.
Inserting timely work breaks. Vibration or repetitive operations can cause damage to hands or
arms.
Never work under the influence of alcohol, drugs or medication. Your vision, your reflexes and
your judgment may be impaired.
8
SECURITY

D
The machine only operate when all safety devices and guards in place and function properly.
– Safety devices and parts must not be modified or overridden.
– Damaged safety devices and parts must be intended repaired by an authorized service
workshop or replaced, unless otherwise specified in the operating instructions.
Start
Start Never the engine in a closed or poorly ventilated room or run. The exhaust gases of the
engine contains carbon monoxide. Staying in a carbon monoxide-containing environment may
lead to unconsciousness and death. Work with the machine outdoors only.
When starting the engine of staying in front of the sweeper and the implement is prohibited.
Before starting the engine, all the controls are to be connected to neutral or idle position.
business
The machine must be kept during the work on the guide bar in a firm grip with both hands,
while the operating position must not be left behind the machine.
Never handle bar while working adjust - danger!
The passengers during operation of the machine is not permitted.
If there are any obstructions to the brush rollers and attachment, stop the engine and
remove the spark plug. clean brush rollers or attachment with an appropriate tool. Wear
suitable gloves!
Improper handling brush rollers and attachment can pose a significant risk of injury. Make sure
that these parts are properly installed and securely fastened. This may cause serious injury.
In case of malfunction on the handlebar stop the machine immediately and stop the
engine. Let rectify the fault immediately.
When the machine comes in contact with a foreign object, stop the engine and remove the
spark plug. Check the machine for any damage. Let me fix the damage before you start the
machine again and continue working.
When excessive vibration, stop the engine immediately and check the brush rollers and
the drive shaft. Never operate the machine with damaged wheels or a damaged shaft.
9
SECURITY

End of work
The machine does not run unattended with the engine running.
When you leave the machine (even with short interruptions), stop the engine and secure
from unauthorized use. For model versions with an ignition key that is to pull out, otherwise
remove the spark plug.
The machine park so that they do not tilt, fall or slip.
Store the machine properly when it is not used. Store the machine after operation at a
sealed-off, clean, frost-free, dry place that is inaccessible to children.
3.3 Safe handling of operating materials / Refueling
DANGER
Internal combustion engines during operation and fueling a special hazard. Always read
and follow the warnings and to the additional safety instructions given in parallel later in
this manual. Failure to do so could result in serious injury or death.
Do not allow engine start indoors, garages or enclosed spaces or run. The exhaust gases of
the engine contains poisonous carbon monoxide. Staying in a carbon monoxide-containing
environment may lead to unconsciousness and death.
turn off the engine before refueling and allow to cool. Smoking
and open fires are not permitted.
Fuel may contain substances similar to solvents. Avoid skin and eye contact with
mineral products. Wear gloves when refueling.
No fuel or oil spill. When fuel or oil spills, cleaning machine immediately. Do not allow fuel
mix to contact clothing. If fuel is spilled on clothing, change clothing immediately.
Make sure that no fuel or oil oozes into the soil (environmental
protection). use an appropriate base.
Loosen filler cap carefully so that the existing pressure in the tank is released gently.
Check fuel lines, fuel tank cap and tank for leaks or cracks. The machine must not be put into
operation with such damage.
close tank cap after refueling good again.
10
SECURITY

D
For starting the engine change the location (at least 3 meters from the place of refueling). Fuel can
not be stored indefinitely. Only so much shopping, as will be consumed in a few months. Do not use
old fuel!
transporting fuel and oil only approved and marked containers and store.
Fuel and oil transport on the presence of flammable or combustible materials as well as
sparks or open flames and store.
Never use a machine with a damaged ignition cables and plugs. Risk of sparking!
Fuels and oils must be kept safe and compliant with safety rules for children.
3.4 Service security
Warning!
Improper maintenance or failure to comply or failure to correct a problem can be a
source of danger during operation. Only operate regularly and properly maintained
machine. Just so you can assume that you operate your machine safe, economical and
trouble-free. And for a long time.
The machine does not wait, clean or adjust is running. Rotating parts can cause serious
injury.
Pull on machines with petrol engine before performing maintenance, cleaning and repair
spark plug cap and unscrew the spark plug to prevent accidental starting.
not run the machine without an air filter.
Check nuts and bolts regularly for tightness and tighten if necessary.
Subject to protecting devices and tools to wear, they must be checked regularly and replaced if
necessary.
The machine shall operate noise and exhaust levels. Run the engine only under the
"Specifications" in the specific details.
The label on the machine warn of dangers. The machine must be kept clean and any
damaged labels and markings must be replaced immediately.
Do not use fuel or other flammable solvents to clean machine parts. Risk of
explosion!
11
SECURITY

Do not use a pressure washer to clean the machine. Penetrating water can damage the
machine.
Moisture away from live parts. This can cause a short circuit.
Keep the machine clean and cleaned after each use. Keep the controls of the machine is
always dry and free of resin, oil and grease. Controls, such. B. clutch lever, throttle, etc.,
shall not be adversely locked, manipulated or changed. The machine under any
circumstances for cleaning tilt!
Stack no combustible material in the vicinity of the motor housing. The hot
machine housing can be a fire occur.
The disposal laws and regulations for operating materials and supplies
contaminated parts are observed. To protect the environment, discard the supplies
as hazardous, even if it is only small amounts.
Clean the engine cooling fins of dirt. Check fuel cap
regularly for leaks.
Fit After cleaning, maintenance and repair work protective devices and guards back on the
machine.
Make sure that all the tools are safe before turning and putting the machine away.
Maintenance and repair work must be carried out as far as they are described in this manual.
All other work must be carried out by a specialist workshop or LUMAG service workshop.
be installed by qualified electricians working on the electrical system only.
Only original LUMAG use spare parts and accessories. Through the use of other spare parts
and accessories can be expected with an increased risk of accidents. any liability for any
resulting damages.
3.5 Electrical system
A cardiac pacemaker must not touch the live parts of the ignition system with the engine
running.
12
SECURITY

D
3.6 Residual hazards and protective measures
Mechanical residual hazards
To squeeze
Sloppy passing the sweeper can result in serious injury.
→In rough terrain, special caution. Pay attention to a safe stand.
Neglecting ergonomic principles
Careless use of personal protective equipment (PPE)
Negligent use or omission of personal protective equipment can result in serious injury.
→Wear prescribed protective equipment.
Human behavior, misconduct
→Always be fully focused when working.
Residual risk - can never be ruled out.
Electrical residual hazards
Electric contact
When touching the spark plug may cause an electric shock when the engine is running.
→Do not touch the spark plug or the spark plug with the engine running.
Thermal residual hazards
Burns, frostbite
Touching the exhaust / housing can cause burns.
Let cool →motor unit.
Exposure to noise
hearing loss
Longer unprotected Working with the sweeper can cause hearing damage.
→wear hearing protection principle.
Exposure to materials and other substances
Contact, inhalation
The exhaust gases from the engine can be harmful to health.
→Use power tool only outdoors and take regular breaks.
Fire, explosion
The fuel mixture of the engine is a fire hazard.
→While working and refueling is prohibited smoking and open flames.
Hazard due to vibration
Whole Body Vibration
Longer Working with the sweeper can carry out vibrations to physical
impairments.
→Insert regular breaks.
other dangers
Slipping, tripping or falling of persons
On unstable and uneven surfaces can be injured by tripping.
→Watch out for obstacles in the working area. Always ensure a safe footing and wear safety
shoes. 13
SECURITY

3.7 behavior in case of emergency
In a possible accident, you initiate the first aid measures in accordance with the necessary
and request as soon as possible qualified medical help.
When calling for help, give the following information:
- where it happened
- what happened
- as many injured
- Kind of injuries
- Your name!
3.8 Warning and information symbols used
The machine symbols are attached, represent important information about the product
and usage instructions.
WATCH OUT!
This is about your safety. The symbol indicates a danger, warning or
caution.
read before handling the operating instructions and safety information.
off before cleaning, maintenance and repair engine and remove the spark plug cap.
DANGER
Health and explosion due to engine
In the exhaust gas of the engine poisonous carbon monoxide is contained. Staying
in a carbon monoxide-containing environment may lead to unconsciousness and
death. not run the engine in an enclosed space.
Keep the engine from heat, sparks and flames. Do not
smoke in the vicinity of the machine!
14
SECURITY

D
Gasoline is extremely flammable and explosive. Before refueling, stop the engine
and let it cool.
Resources: unleaded fuel ROZ91 or later.
Check engine oil!
Oil level before each use and each after min. 8 hours (BTS) control.
Warning of hot surfaces. Burns!
Do not touch hot engine parts. They remain hot for a short time even after
switching off the machine.
When working with the machine, always wear eye protection.
When working with the machine, always wear ear protection.
Wear protective gloves.
Wear safety shoes with steel toe.
Protection and safety devices must not be removed or altered.
WATCH OUT! There is a risk that dust, Split or other waste material is suddenly
ejected. For this reason, bystanders, children, and domestic animals should
never before and stay beside the rotating brush rollers.
Risk of injury from rotating machine parts!
With the engine running, never open protective devices and remove. Never bring
your hands and / or feet near rotating parts.
Guaranteed sound power level LWA
15
SECURITY

Height adjustment from the handlebar
brush drive
Travel drive
throttle
Speed control for brushes
Height adjustment of the brush
Serial plate
Equipped with model name, year and serial number. For ordering
spare parts or service information, this data Always state.
16
SECURITY