KNT V123-06 Quick reference guide

ASSEMBLY & OPERATING INSTRUCTIONS
ROTARY MACHINE-POWERED 220V
ART. V123-06
ITEM NO. 1071001

SPECIFICATIONS
rotoM 180W, 1350RPM, 220V, 50Hz, Single Phase
Speed Range (RPM)
Capacity (mm//gauge) 1//20
0-17
Guide Fence
Bead Mandrels Sizes (mm//in)
Flange Mandrels Sizes (mm//in)
Adjustable
)ni//mm(taorhT 585//23
4//5/32,6.35//1/4,9.5//3/8,12//15/32,15//19/32
1.6//1/16,3//1/8,6.35//1/4,9.5//3/8
Shearing Mandrel Quantity
Ogee Beading Mandrel Quantity
Wiring Mandrel Quantity
1 set
1 set
1 set
LAUNAMSIHTEVAS
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
SAFETY WARNINGS AND PRECAUTIONS
WARNING: When using tool, basic safety precautions should always be followed to reduce
the risk of personal injury and damage.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them
handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit
rust. Always lock up tools and keep out of reach of children.
5. Do not force tool. It will do the job better and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool
capacity.
6. Use the right tool for the job. Do not attempt to force a small tool or attachment to do
the work of a larger industrial tool. Do not modify this tool and do not use this tool for a
purpose for which it was not intended.
7. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving
parts. Protective, electrically non-conductive clothes and non-skid footwear are
recommended when working. Wear restrictive hair covering to contain long hair.
Wiring Roller Die Quantity 1 set
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8. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear
a full face shield if you are producing metal filings or wood chips. Wear an ANSI approved
dust mask or respirator when working around metal, wood, and chemical dusts and
mists.
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines. Keep hands and fingers clear of the Roll Dies when operating.
10. Maintain tools with care. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Inspect tool cords
periodically and, if damaged, have them repaired by an authorized technician. The
handle must be kept clean, dry, and free from oil and grease at all times.
11. Disconnect power. Unplug when not in use.
12. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before plugging it in.
13. Avoid unintentional starting. Be sure the switch is in the Off position when not in use
and before plugging in.
14. Stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
15. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any part
that is damaged should be properly repaired or replaced by a qualified technician. Do
not use the tool if any switch does not turn on and off properly.
16. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerator enclosures.
17. Replacement parts and accessories. When servicing, use only identical replacement
parts. Use of any other parts will void the warranty. Only use accessories intended for
use with this tool.
18. Do not operate tool if under the influence of alcohol or drugs. Read warning labels
if taking prescription medicine to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.
19. Maintenance. For your safety, service and maintenance should be performed regularly
by a qualified technician.
20. Workpiece may be sharp. After bending or cutting workpieces use caution. Be aware
of sharp edges or sharp shreds of metal that may be created. Use heavy duty gloves
when handling the workpiece.
NOTE:Performance of this tool may vary depending on variations in local line voltage.
Extension cord usage may also affect tool performance.
WARNING: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
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FEATURES
1. Strong steel construction.
2. pahsdedeen-tsomehtmrofotdedulcnisteseid21 es.
3. Reliable motor power.
5. Forward and Reverse controlled by foot pedal.
6. Easy for operation with Foot Switch.
7. Multiple micro adjustments for accurate rolling precision.
8. Strong steel Stand provides an ideal working height.
UNPACKING
When unpacking, check to make sure that all parts shown in the Parts Diagram are
included. If any parts are missing or broken, please contact the seller.
ASSEMBLY
The Motor (48#) (Transmission included), Guide Fence (7#), and Double Directions Foot
gnidragernoitamrofnilanoitiddaroF.)#2(emarFehtotdelbmessaerpemoc)#67(ladeP
the
parts listed in the Parts List, refer to the Parts Diagram.
1. Place the Stand (1#) on the floor. Stand to be bolted to floor is required.
2. Place the Frame (2#) on the Stand (1#) with 4 Bolts (42#) , Washers (23#), Spring
Washers (12# ) and Nuts (46#).
OPERATION
Roller Dies Vertical Distance Adjustment
The vertical distance between the Roller Dies sets (13#-22#,49#-61#) should be adjusted
before using,according to the thickness of the workpiece.Adjust the Pressing Clamp (34#)
to achieve an appropriate distance between the Roller Dies sets.
Roller Dies Horizontal Distance Adjustment
1. Only when you change the roller die sets,you need to adjust the roller dies horizontal
distances.
2. Remove the Screws (41#) and Fixing Washer (27#) and then you can change to your
desired die sets.
3. Assemble the Fixing Washer (27#) and Screws (41#) back and tighten.
4. You can use the Short Bushing (24#) optionally according to the width of the Roller Dies
sets.
5. Loosen the Lock Handles (40#) and adjust the Driven Shaft (5#),until the horizontal
distances between the Roller Die sets are achieved.
6. Tighten the Lock Handles (40#).
Guide Fence Adjustment
1. Loosen the Guide Fence Clamp (32#) and Slide the Guide Fence (7#) to your desired
4. Very easy to use and changing wheels is done in seconds.
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MAINTENANCE
1. Clean the Transmission of dirt and debris after 250 hours of use.
2. Lubricate the Copper Bushing inserted in the Long Sleeve(3#) periodically.
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Usage
1. Place the Double Directions Foot Pedal (76#) on the appropriate location for safe
operation.
2. Plug in the machine.
3. Feed the material into the gap between the Roller Dies sets.
4. You can press the left or the right pedal for forward and reverse movements.
position.
2. Tighten the Guide Fence Clamp (32#).
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PARTS LIST
Part No. Description Qty Part No. Description Qty
1 Stand
1
47 Key 5X18
2
2 Frame
1
48 Motor
1
3Long Sleeve
1
49 Shearing Die
2
4 Slide Block
2
50 Flange Roller Die 3/8”A
1
5 Driven Shaft
1
51 Flange Roller Die 3/8”B
1
6 Driving Shaft
1
52 Flange Roller Die 1/4”A
1
7 Guide Fence
1
53 Flange Roller Die 1/4”B
1
8 Driven Gear
1
54 Flange Roller Die 1/8”A
1
9 Driving Gear
1
55 Flange Roller Die 1/8”B
1
10 Washer
2
56 Flange Roller Die 1/16”A
1
11 Base
1
57 Flange Roller Die 1/16”B
1
12 Spring Washer 10mm
4
58 Ogee Beading Die A
1
13 Bead Roller Die 5/32”A
1
59 Ogee Beading Die B
1
14 Bead Roller Die 1/4”A
1
60 Wiring Die A
1
15 Bead Roller Die 3/8”A
1
61 Wiring Die B
1
16 Bead Roller Die 15/32”A
1
62 Timing Box Base
1
17 Bead Roller Die 19/32”A
1
63 Timing Box Top
1
18 Bead Roller Die 19/32”B
1
64 Cable Gland
6
19 Bead Roller Die 15/32”B
1
65 Screw M8X20
8
20 Bead Roller Die 3/8”B
1
66 Screw M4X8
18
21 Bead Roller Die 1/4”B
1
67 Sping Washer 8mm
8
22 Bead Roller Die 5/32”B
1
68 Flat Washer 4mm
16
23 Washer 10mm
4
69 Spring Washer 4mm
16
24 Short Bushing
2
70 Flat Washer 3mm
2
25 Long Bushing
2
71 Speed Change Device
1
26 Fixed Bushing
2
72 Nut M3
2
27 Fixing Washer
2
73 Foot Switch Cable
2
28 Pin
1
74 Power Cable
1
29 Couoling Shaft
2
75 Flat Washer 8mm
8
30 Washer
2
76 Double Directions Foot Pedal
1
31 Pressing Plate
1
77 Connecting Wire
6
32 Guide Fence Clamp
1
78 lock washer 4mm 4
33 Pressing Plate
1
79 Ground Connection Sign 3
34 Pressing Clamp
1
80 Gear Cover
1
35 Spring
1
81 Safe Cover
1
36 Key 6X40
4
82 Nut M4 5
37 Connecting Plate
1
83 Cable Tie 8
38 Hex Key Wrench 6mm
1
84 Rubber Washer 2
39 Screw M3X8
2
85 Insulated Bushing 1
40 Lock Handle
2
86 Cable Tie 2
41 Scre M10X25
2
87 Insulated Box 1 1
42 Bolt M10X30
4
88 Insulated Box 2 1
43 Bolt M6X10
4
89 Insulated Box 3 1
44 Washer 6mm
4
90 Wiring Roller Die A 1
45 Screw M8X8
6
91 Wiring Roller Die B 1
46 Nut M10
4
92 Grease Cup 4
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PARTS DIAGRAM
51
57
15
61
60
23
58
56
24
54
59
52
36
21
50
42
22
45
39
66
69
19
10 36
45
68 80
79
4
41
45 45
74
73
68 69
62
66
78
63
64
67
69
75
1
75
71
67
2
65
3
5
6
48
29 37 29
23
40
12
30
46
32
31
66
7910 47 36
2645
43
25
44
17
44
27
40
30
34
28
35
8
36
41
27
18
25
26
66
33
76
38
16 14 13
67
24
49
12 46
64
43
69
70
66
68
11
66
69
49
45
72
42
7567
75
81
65
82
68
55
53
68
82
20
66
77
47
83
66
69
68
78
92
92
92
92
89
85
91
90
77
64
88
87
66
69
68
78
84
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