KAKA Industrial 3-IN-1/40 Planning guide

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DIRE CTION FOR USE OF
3-IN-1/40 (3-IN-1/1016)
COMBINATION OF SHEAR,
BRAKE AND ROLL
ASSEMBLY AND OPERATING INSTRUCTION

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USES
This machine is used for shearing and braking low carbon plate (mild steel) or the other metal
materials which have the same intensity as the low carbon plate, but their maximum thickness is
1mm. It can also be used for rolling the low carbon plate (mild steel) or the other metal materials
which has the same intensity as the low carbon plate, its maximum thickness is 1mm.
1. USES AND MALNTENANCE
1.1 Before using this kind of machine tool. You must read this direction, in order to have an
intimate knowledge of structure of the machine tool, and also function of the handle ,drive
and lubrication systems.
1.2 According to the different using conditions, this kind of machine tool must be fixed on the
ground or special machine seat, in order to avoid slide of the machine tool.
1.3 Please firmly execute the following operating rules:
1.3.1 Before packing this machine tool, antirusting agents are put on it, so when you are getting
rid of the king of rust inhibitor, you can unset the yellow coat with varnish diluent and paint
flux for machine oil.
1.3.2 Place near the machine be kept clean, and materials which avoid slide can be used in
this area.
1.3.3 When you move, install, clean and adjust the machine tool, you must keep away from the
shears.
1.3.4 Put down the protecting cover when you don’t use the sliding roll of the roll machine.
1.3.5 Keep your hands from the die when you are working on it .
1.3.6 Operators must be familiar with the structure and function of this machine tool. Protecting
mask and the other safety devices should be used when work on it.
1.3.7 Focus your attention on the machine and operate when someone are near by the
machine.
1.3.8 Any metal plate that thick ness and quality goes beyond the scope that machine
demands should be refused to process.
1.4 Generally the operating handle was installed on the right side of the machine tool(Left is also
acceptable).
1.5 Back –measure plate( Angle iron)
Back-measure plate is used for shearing and braking. When it’s in the place of braking
condition. Please screw two long bars into the nut of concave mould plate, ensure that the bars
pass through the front part of the concave mould plate, tighten up the nut and then back-measure
plate and concave mould plate can move mould plate can move up and down in company.
When it is in the place of shearing condition, before putting the bars into the positioning plate,
screw a 2-m12 nut into the positioning plate, and then followed the bar which was fixed by the nut
in the end.
In these two kinds of position, the circular adjustable knob was installed at the back of angle
iron.
1.6 Adjustment of the braking installation
1.6.1 Adjustment of the upper die:
Loosen the screw bolt, the upper die will come off the machine. If you don’t want the upper
die will come off the machine or you wiling to install another new mould plate, you can put a piece
of hard wood (25, 25, 160mm) or the other similar matherials on the concave mould plate, turn

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the handle and raise the concave mould plate until the wooden piece getting in touch with the
upper die (form plunger)
After putting up the new die, all the fasten bolts of the die should be tightened up. In some
cases, especially the using of narrow die it is necessary to put a piece thin paper between the
upper die and the lower die.
2.6.2 Adjustement of the cross girder
To make the braking work go on smoothly, and to separate the formed metal that between
the upper die and the lower die form being blocked , you must adjust the crossbeam.
First, you put a steel plate (its width echo the demand of the machine and its thickness is
1mm) on the concave mould plate, then, turn the handle carefully to raise concave mould plate,
loosen the fasten bolt of the crossbeam when the upper die (formplunger) getting in touch with
the processing metal plate, after that , in order to fix the crossbeam, you can adjust the screw
which on the crossbeam, at last, tighten up all the fasten screws. During this period, the handle is
not fixed to turn an angle of 360 degrees, brake a piece of metal plate that with game width and
thickness on both side of the braking system, their angles should be similar, the job should be
excessively braked when you turn the handle and fully brake the job.
1.7 Adjustment of the shearing installation
You should adjust the zero-clearance of the upper cutter and the lower cutter.
Adjustment of the lower cutter:
Unload the pressing plate, loosen the fasten screw and the two adjustable screws of the
working table, turn the handle make the upper cutter near the cutter on the working table, tighten
the fasten table room moving bake when the machine is used. Install the pressing plate once
again and ensure that it run paralled to the upper cutter.
Adjustment of the positioning plate:
During the period of the shearing , there will be a powerful strengthen produced at the middle
of the cutter, in order to avoid the clearance that between the upper and lower cutter, you should
adjust the central screw that behind the positioning plate. If the adjustment was not suitable, the
metal plate will be foldedin the middle of the two cutters when shearing is executed.
If the lower cutter and upper cutter still press close together after the adjustment, two parts
must be examined: First, the fasten screw of the lower cutter, you can fully tighten the cutter up,
then loosen the screw about 1/8 circle. Second ,the contact face of the an cover mould plate
and the positioning plate. In most, cases this contact face and lubricate.
1.8 Adjustment of the rolling installation
This rolling installation can roll straight, roll taper or metal ring with the help of the liner
channel roller.
When a job was finished, turn the pin to right, the left side of the roller can be taken off the
machine, the job will be taken out with ease.
When you operate the slide roller, you must give enough pressure to roller for the purpose of
suitable import of the job.
Adjust the cleance of the upper roller have the same learance.
1.9 When you finished your work, you must clean the machine and spread oil on the surface that
not be applied a coat of paint.

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2. CHIEF TECHNICAL SPECIFICATIONS
Ordinal number Function parameter 3 in 1/1000 combination of
shear, brake and roll
1 Effective width 40″(1000mm)
2 Maximum shearing
thickness
1mm low carbon plate
3 Maximum braking thickness 1mm low carbon plate
4 Maximum rolling thickness 1mm low carbon plate
5 Minimum internal diameter
of the roll
Ф43mm
6 Measurement of machine
tool(L×W×H)
1200×715×550mm2
7 Net weight of machine tool 200kg
4. LUBRICATION OF THE MACHINE TOOL
Oiling the machine oil into eccentric mechanism and clearance once for a day.
5. ACCESSORIES OF THE MACHINE TOOL
Allen keys (5mm, 12mm, two kinds in all) with every set of machine tool.
PACKING LIST
Ordinal number contents Quantity
1.
2
3
3in 1 combinayion of shear,
Brake and roll
5mm Allen key
12mm Allen key
1set
1piece
1piece

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ASSEMBLY DIAGRAM

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PARTS LIST
Part No. Description Qty Part No. description Qty
01 Left wall 1 31 Lower pressing roll 1
02 Work bench 1 32 Upper pressing roll 1
03 Crossbeam 1 33 Protecting cover 1
04 Crank arm 2 34 Rotation shaft 1
05 Right wall 1 35 Eccentric shaft 2
06 Bear frame 1 36 Gasket(washer) 2
07 Cover 2 37 Jacket 2
08 Bear frame 2 38 Flat key 2
09 Spring 2 39 Hexagon head bolts 4
10 Pressing plate 1 40 Hexagon socket cap head screws 2
11 Moving cutter plate 1 41 Hexagon head cap bolts 2
12 Ipper braking die 1 42 Hexagon socket cap head screws 1
13 Pressing plate 1 43 Hexagon head bolts 2
14 Bolt 2 44 Hexagon head bolts 2
15 Cranking arm rolling wheel 2 45 Hexagon socket cap head screws 2
16 Positioner 1 46 Gasket (washer) 2
17 Adjustable bolt 2 47 Hexagon head bolts 1
18 Handle 1 48 Hexagon head bolts 2
19 Screw 2 49 Gasket(washer) 1
20 Position piece 2 50 Hexagon nuts 1
21 Position plate 2 51 Hexagon head bolts 1
22 Support plate 1 52 Hexagon screws 2
23 Cutter 2 53 Hexagon screws 1
24 Back pressing 1 54 Hexagon screws 1
25 Screw 2 55 Gasket(washer) 2
26 Handle jacket 2 56 Hexagon head blots 2
27 Adjustable bolt 2 57 Hexagon screws 2
28 Jacket 4 58 Hexagon screws 2
29 Press cover 4 59 Hexagon screws 2
30 Gear 2 60 Hexagon screws 4
61 Gasket（Washer）2

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Note: This manual is only for your reference. Owing to continuous improvement of the machines,
Changes may be made at any time without obligation on notice.