KAKA Industrial TR-50 User manual

Operation Manual TR-50
KAKA Industrial®
— 1 —
Unpacking
The Tube Roller is shipped from the
manufacturer in a carefully packed ply-wood
case. Thoroughly inspect the product upon
opening the package.
Thoroughly inspect the product upon opening
the package. After unpacking the unit,
carefully inspect for any damage that may
have occurred during transit. Check for loose,
missing, or damaged parts. Immediately report
missing parts to dealer.
If damage has occurred, shipping damage
claims must be filed with the carrier and are
the responsibility of the user.
Specications
WARNING
The warnings, cautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions or situations
that could occur. It must be understood
by the operator that common sense and
caution are factors which cannot be built
into this product.
Important:
The tube roller is coated with a protectant.
To ensure proper fit and operation, remove
coating. Coating is easily removed with mild
solvents, such as mineral spirits, and a soft
cloth. Avoid getting cleaning solution on paint
or any of the rubber or plastic parts. Solvents
may deteriorate these nishes. Use soap and
water on paint, plastic or rubber components.
After cleaning, cover all exposed surfaces with
a light coating of oil.
Appearance of the machine
WARNING
Never use highly volatile solvents. Non-
flammable solvents are recommended to
avoid possible re hazard.
SAVE THESE INSTRUCTIONS
Thank you for purchasing TR-50 Tube Roller
machine. Before attempting to operate your
new tool please read these instructions
thoroughly. You will need these instructions for
the safety warnings, precautions, assembly,
operation, maintenance procedures, parts
list and diagrams. Keep your invoice number
RBM20
Wall thickness < 2m m
Less feeding amount
to make sure the
roundness of tube
SIZE
SPEC.
Size Prale Type Spec Min.Φ Notes
1" Φ 25.4mm 330mm
1
1
/
2
"Φ 38.1mm 350mm
1
5
/
8
"Φ 41.3mm 360mm
1
3
/
4
"Φ 44.5mm 360mm
2" Φ 50.8mm 370mm
1
/
2
"12.7mm 340mm
3
/
4
"19.0mm 340mm
1" 25.4mm 350mm
RBM20
Wall thickness < 2m m
Less feeding amount
to make sure the
roundness of tube
SIZE
SPEC.
Wall thickness
<2mm Less
feeding amount
to make sure the
roundness of
tube

Operation Manual TR-50
Model TR-50
— 2 —
with these instructions. Write the invoice
number on the inside of front cover. Keep the
instructions and invoice in a safe, dry place for
future reference.
Optional Rollers :
-------------- Size ------------------ Item No.----
1. Round Tube Rollers Sizes
1
/
2
" Round Tube Rollers 191007-101
5
/
8
" Round Tube Rollers 191007-102
3
/
4
" Round Tube Rolls 191007-103
7
/
8
" Round Tube Rolls 191007-104
1" Round Tube Rolls 191007-105
1
1
/
8
" Round Tube Rolls 191007-106
1
1
/
4
" Round Tube Rolls 191007-107
1
3
/
8
" Round Tube Rolls 191007-108
1
1
/
2
" Round Tube Rolls 191007-109
1
5
/
8
" Round Tube Rolls 191007-110
1
3
/
4
" Round Tube Rolls 191007-111
2" Round Tube Rolls 191007-112
2. Round Pipe Rollers Sizes
1
/
4
" Pipe (0.54"OD) Rolls 191007-201
3
/
8
" Pipe (0.675"OD) Rolls 191007-202
1
/
2
" Pipe (0.84"OD) Rolls 191007-203
3
/
4
" Pipe (1.05"OD) Rolls 191007-204
1" Pipe (1.315"OD) Rolls 191007-205
1
1
/
4
" Pipe (1.66"OD) Rolls 191007-206
1
1
/
2
" Pipe (1.90"OD) Rolls 191007-207
3. Square Tube Roll Sizes
1
/
2
" Square Tube Rolls 191007-301
3
/
4
" Square Tube Rolls 191007-302
1" Square Tube Rolls 191007-303
1
1
/
4
" Square Tube Rolls 191007-304
1
1
/
2
" Square Tube Rolls 191007-305
1
3
/
4
" Square Tube Rolls 191007-306
2" Square Tube Rolls 191007-307
4. Misc. Roll Sizes
1
/
2
" Rectangular Tube Rolls 191007-401
1
1
/
4
" Flat Stock Rolls 191007-402
1x2" C Channel Rolls 191007-403
General Safety Information
WARNING
For your own safety, read all of the
instructions and precautions before
operating tool.
CAUTION
Always follow proper operating procedures
as defined in this manual even if you are
familiar with use of this or similar tools.
Remember that being careless for even a
fraction of a second can result in severe
personal injury.
SAFETY RULES
1. Wear proper apparel. Do not wear loose
clothing, gloves, neckties, rings, bracelets or
other jewelry which may get caught in moving
parts of machine.
2. Wear protective hair covering to cover long
hair.
3. Wear safety shoes with non-slip soles.
4. Wear safety glasses complying with United
States ANSI Z87.1.
Everyday glasses have only impact resistant
lenses. They are NOT safety glasses.

Operation Manual TR-50
KAKA Industrial®
— 3 —
5. Be alert and think clearly. Never operate
tools when tired, intoxicated or when taking
medications that cause drowsiness.
6. Keep work area clean. Cluttered work areas
invite accidents.
7. Work area should be properly lit.
8. Keep visitors at a safe distance from work
area.
9. Keep children out of workplace. Make
workshop childproof. Use padlocks to prevent
any unintentional use of tools.
10. Assemble only according to these
instructions. Improper assembly can create
hazards.
11.When tools are not in use, store them in a
dry, secure place out of the reach of children.
Inspect the tools prior to storage and before
reuse.
12. Maintain product labels and nameplates.
These carry important safety information.
Assembly
The Tube Roller must be securely mounted
to a solid surface before using, the size of the
mounting hole is 11 mm.
Operating the tool for certain operations will
require exerting considerable force on the
handle, thus it is essential that the tool be
mounted to a heavy or immovable work bench
or other work surface. Be certain there will
be adequate clearance for the entire range of
motion of thehandle with no potential pinch
points for the operator’s hands.
WARNING
Before drilling the mounting holes, make
sure that there is no electrical conduit or
water pipes.
Operation
1. The chain can be tightened or loosened by
adjusting the screw #31.
2. Loosening handle #7 to adjust the height of
stand.
3. When the roller need to be changed, please
screw off #11, #9, take off the cotter pin #37,
and washer #36, and remove the back frame
#12, then the lower roller #16 can be changed;
the upper roller #38 can be changed by taking
off pin#39.
4. Turning Screw Rod #43 to adjust feeding
amount according to different wall thickness of
tube. Thinner tube and less feeding amount,
or else the tube section will be deformed.
5. The bearing should be lubricated frequently
to increase it’s life length.
CAUTION
The Center distance of two Lower rollers
can be adjusted as required.
WARNING
Do not roll a stock thicker than the roller's
capacity.
You will damage the bender.Measure
the thickness before use.
Maintenance
1. Maintain your tools. It is recommended
that the general condition of any tool be
examined before it is used. Keep your tools
in good condition by adopting a program
of conscientious repair and maintenance
in accordance with the recommended
procedures found in this manual.
2. Keep tool clean for safest operation. Only
use soap and a damp cloth to clean your tools.

Operation Manual TR-50
Model TR-50
— 4 —
Many household cleaners are harmful to
plastics and other insulation. Never let liquid
get inside a tool.
3. Spread some oil on the dies and roller
before bending material to make the operation
smoother.
4. Keep all parts in working order. Check to
determine that the guard or other parts will
operate properly and perform their intended
function.
5. Check for damaged parts. Check
for alignment of moving parts, binding,
breakage,and mounting or any other condition
that may affect a tool’s operation.
6. Any damaged part should be properly
repaired or replaced. Do not perform makeshift
repairs.
DRAWING
Notes: Stand in the drawing is optional.

Operation Manual TR-50
KAKA Industrial®
— 5 —
PARTS LIST
Ref.
Nr. Description Qty. Ref. Nr. Description Qty.
1Stand Base (Optional) 4 26 Screw M6X8 2
2 Lower Stand (Optional) 127 Tension Shaft 1
3Washer 8 (Optional) 8 28 Chain Wheel 1
4 Screw M8X30 (Optional) 8 29 Screw M6X20 2
5Cotter Pin 3.2x20 (Optional) 1 30 Fixed Block 1
6Pin (Optional) 1 31 Screw M8X50 1
7Handle (Optional) 132 Long Axis for Lower Roller 1
8 Upper Stand (Optional) 1 33 Flat Key 6X50 1
9Screw M8X40 (Optional) 4 34 Turning Wheel 1
10 Washer 8 (Optional) 4 35 Screw M6X16 1
11 Screw M8X25 12 36 Washer 20 2
12 Back Frame 1 37 Cotter Pin 4x32 2
13 Lower Roller Wall 4 38 Upper Wheel 1
14 Upper Block 1 39 Axis for Upper Roller 1
15 Bearing 6004 640 Screw M6X16 4
16 Lower Roller 2 41 Pin 1
17 Screw M8X16 142 Vertical Plate 2
18 Washer 1 43 Screw Rod 1
19 Front Frame 1 44 Bearing 51103 1
20 Short Axis for Lower Roller 145 Lining 1
21 Flat Key 6X50 2 46 Horizontal Plate 1
22 Flat Key 6X30 2 47 Bearing 608 1
23 Chain Wheel 2 48 Screw M8X30 1
24 Safe Cover 1 49 Chain 1
25 Screw M8X12 2

Operation Manual TR-50
Model TR-50
— 6 —
SERVICE RECORD
KAKA Industrial ®
Date Maintenance performed Repair components require

Operation Manual TR-50
KAKA Industrial®
— 7 —
NOTES

Stock No: 191007
Edition 1 07/2018
Copyright © 2018 KAKA
If you have any questions about the use of this product, please contact the nearest one to you
as below:
KAKA INDUSTRIAL LLC
Mail:
[email protected]
Add: 4200 Steve Reynolds
Blvd Ste 6 Norcross,
GA 30093
U.S.A.
KAKA INDUSTRIAL LTD
Mail:
[email protected]
Add: 3143 Underhill Avenue
Burnaby,
B.C V5A3C8
Canada
KANG INDUSTRIAL PTY LTD
Mail:
[email protected]
Add: 3 Wayne Court
Dandenong,
VIC 3175
Australia