Burkert Mp05 User manual

Type 0450

Block Assembly

Aluminium baseplate Type MP05

Mehrfachblock

Aluminiumgrundplatte Type MP05

bloc multiple

Plaque de montage en aluminium Type MP05

Operating Instructions

Bedienungsanleitung

Instructions de Service

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous resérve de modification techniques.

Operating Instructions 0507/04_EU-ML_00803843

8640-0450 - 1

CONTENTS

english

Contents:

GENERAL NOTES.................................................................................................................................................................................................................................... 3

Symbols ......................................................................................................................................................................................................................................................

Safety notes.............................................................................................................................................................................................................................................

Scope of delivery ...........................................................................................................................................................................................................................

Warranty conditions ..................................................................................................................................................................................................................

TECHNICAL DATA ................................................................................................................................................................................................................................... 7

Valve construction........................................................................................................................................................................................................................ 8

Method of functioning of valves Type 0450 .............................................................................................................................................

Media ...............................................................................................................................................................................................................................................................

Electrical connection ...............................................................................................................................................................................................................

ASSEMBLY AND COMMISSIONING ...................................................................................................................................................................... 11

Measures to be taken before commissioning.................................................................................................................................. 12

Assembly and commissioning .............................................................................................................................................................................. 12

Construction of block assemblies with aluminium baseplate MP 05 .............................................................. 13

Assembly of valve Type 04540 on the aluminium baseplate ...................................................................................... 14

Disassembly of valve Type 04540 from the aluminium baseplate ........................................................................ 14

Fixing the valve block to a standard rail.................................................................................................................................................. 14

Fixing the valve block to the wall ......................................................................................................................................................................... 14

MAINTENANCE AND TROUBLE SHOOTING............................................................................................................................................ 15

Maintenance...................................................................................................................................................................................................................................... 16

Trouble shooting ........................................................................................................................................................................................................................ 16

Block assembly Type 0450

Aluminium baseplate Type MP05

2 - 8640-0450

CONTENTS

english

8640-0450 - 3

GENERAL NOTES

english

GENERAL NOTES

Safety notes ........................................................................................................................................................................................................................................................... 4

Scope of delivery............................................................................................................................................................................................................................................ 5

4 - 8640-0450

GENERAL NOTES

english

Symbols

The following symbols are used in these operating instructions:

marks a work step that you must carry out

ATTENTION! marks notes on whose non-observance your health or the functioning of the device will be

endangered

NOTE marks important additional information, tips and recommendations

Please observe the notes in these operating instructions together with the conditions of use and permitted data that are specified

in the data sheets of the Block Assembly Type 0450 with Aluminium Baseplate Type MP05, in order that the device will function

perfectly and remain operable for a long time:

• Keep to standard engineering rules in planning the use of and operating the device!

• Installation and maintenance work are only allowed by specialist personnel using suitable tools!

• Observe the current regulations on accident prevention and safety for electrical devices during operation and maintenance of

the device!

• Before interfering with the system, always switch off the voltage supply!

• Beachten Sie, daß in Systemen, die unter Druck stehen, Leitungen und Ventile nicht gelöst werden dürfen!

• Take suitable precautions to prevent unintentional operation or damage by unauthorized action!

• After interruption of the electrical or pneumatic supply, make sure the process is restarted in a well-defined, controlled

manner!

• On non-observance of these notes and unauthorized interference with the device, we will refuse all liability and the warranty

on device and accessories will become void!

Safety notes

Approvals such as Ex, UL, UR, CSA, DVGW, etc. are marked on the nameplate or with a special sticker.

NOTE

8640-0450 - 5

GENERAL NOTES

english

Warranty conditions

This document contains no warranty statements. In this connection we refer to our general sales and business conditions. A

prerequisite for validity of the warranty is use of the device as intended with observance of the specified conditions of use.

ATTENTION! The warranty covers only faultless condition of the Block Assembly Type 0450 with Aluminium Baseplate

Type MP05. No liability will be accepted for consequent damage of any kind that may arise from failure or

malfunctioning of the device.

Scope of delivery

Immediately after receipt of a shipment, make sure that the contents are undamaged and match the scope of delivery stated on

the packing slip. In general this consists of:

• Block Assembly Type 0450 with Aluminium Baseplate Type MP05

• Operating Instructions for Block Assembly Type 0450 with Aluminium Baseplate Type MP05

• Operating instructions for Pilot Valve 6106

If there are discrepancies, please contact immediately your Bürkert subsidiary or our customer service:

Bürkert Steuer- und Regelungstechnik

Chr.-Bürkert-Str. 13-17

Service-Department

D-76453 Ingelfingen

Ph.: (07940) 10-111

Fax: (07940) 10-448

E-mail: [email protected]

6 - 8640-0450

GENERAL NOTES

english

8640-0450 - 7

TECHNICAL DATA

english

TECHNICAL DATA

Valve construction ........................................................................................................................................................................................................................................ 8

Method of functioning of valves Type 0450 .............................................................................................................................................................. 8

8 - 8640-0450

TECHNICAL DATA

english

• 5/2 or 5/3-way valve with 3/2-way pilot valve Type 6106 (standard and impulse versions)

• 5/2-impulse or 5/3-way valves have double width and occupy 2 valve spaces

• Valve housing aluminium, black anodized, piston slide valve, service connections

• Service connections 2 (B) / 4 (A), supply and vent connection 1 (P) / 3 (R) / 5 (S) with interior thread G 1/8 G 1/8

• The valve can be assembled to a valve block on Aluminium Baseplate Type MP05

• Any orientation, but preferably with magnet system above

• Manual override knob for manual operating of the valve

Valve construction

H 5/2-way valve:

pilot control, de-energized, output port 2 exhausted,

various reset modes including impulse valve

L 5/3-way valve:

pilot control, in middle position all connections blocked

N 5/3-way valve:

pilot control, in middle position outputs ports 2 and 4

exhausted

Circuit functions of valves Type 0450

• Compressed air, lubricated, unlubricated

• Sealing material POM/NBR

• Permissible temperature range

Medium - 10 to + 70 °C

Ambient - 10 to + 55 °C

• Operating pressure range 2 - 8 bar or 2 - 10 bar

ATTENTION! Observe the permissible pressure range on the nameplate!

Pressure difference between connections 1 and 3 ≥≥

≥≥

≥2 bar

At temperatures below 0 °C, operation is limited to dried air.

Media

Example

permissible pressure

NOTE By sealing a service connection, the 5/2-way valve may be simply converted into a 3/2-way valve:

Service connection 2 => Circuit function C

Service connection 4 => Circuit function D

8640-0450 - 9

TECHNICAL DATA

english

Pilot valve Type 6106:

• Read the voltage, power rating and type of protection and current

from the nameplate!

• Voltage tolerance: ±10 %

• Use 10 mm filter to assure a long service life of the pilot valve!

• Electrical connection: cable connector Type 2506 onto the plug

connector of the coil (fixing torque: 0.4 Nm)

• Protection Type IP65 (only in connection with cable connector Type

2506).

• The cable connector may be mounted turned by 180° to suit the cable

direction.

The coil heats up in operation!

Observe the voltage: with AC be sure to

use the cable connector Type 2506 or

connect a rectifier between!

On screwing the cable connector to the

coil, make sure the flat seal is properly

seated!

ATTENTION!

NOTE

Electrical connection

10 µm

Example

Alwys connect the

protective conductor!

0,4 Nm

Type 2506

flat seal

10 - 8640-0450

TECHNICAL DATA

english

8640-0450 - 11

ASSEMBLY AND COMMISSIONING

english

ASSEMBLY AND

COMMISSIONING

Measures to be taken before commissioning ................................................................................................................................12

Construction of block assemblies with aluminium baseplate MP 05........................................................... 13

Assembly of valve Type 04540 on the aluminium baseplate ..................................................................................... 14

Disassembly of valve Type 04540 from the aluminium baseplate ..................................................................... 14

Fixing the valve block to a standard rail................................................................................................................................................. 14

Fixing the valve block to the wall...................................................................................................................................................................... 14

12 - 8640-0450

ASSEMBLY AND COMMISSIONING

english

Check connections, voltage and operating pressure!

Make sure that the max. operating data (see nameplate) are

not exceeded!

Check that configuration of connections 1 and 3 is according

to instructions; under no circumstances may they be

exchanged!

With electrical operation, turn the manual override knob to

automatic (0)!

Measures to be taken before commissioning

0 bar, psi, kPa

Example

Assembly and commissioning

Interventions shall be carried out only by specialist

personnel using suitable tools!

Before intervening in the system, always switch off the

voltage supply!

Clean the piping before assembling the valve!

If necessary, install a dirt trap upstream to avoid

malfunctions.

ATTENTION!

Lines and valves shall not be loosened in systems under pressure!

In no case use the coil as a lever when screwing in connections!

Make sure operating conditions match the performance data of the device!

Avoid backpressure in the exhaust air channels by using large-volume silencers!

8640-0450 - 13

ASSEMBLY AND COMMISSIONING

english

NOTE It is expedient to begin assembly with the left-hand connection module.

For manual operation of the valve, turn

manual override knob by 90° in the

direction of the arrow (1).

Manual operation

0AUTO

1/P ➜2/A

2/A ➜3/R

Building up block assemblies with aluminium baseplate MP 05

14 - 8640-0450

ASSEMBLY AND COMMISSIONING

english

Place the 3 O-rings in the recess in the back of the valve. Make sure they are seated exactly!

Fix the valves with 2 screws each to the aluminium baseplate (tightening torque max. 0.5 Nm).

Mount the complete valve block on the wall or the standard rail.

Connect the supply and working lines.

Make the electrical connections to the pilot valves; observe the data on the nameplate!

ATTENTION! Squeezing the O-rings will result in a leaky block!

Assembly

Hook the valve block with the upper groove in the standard rail.

Engage the lower clamps in the standard rail.

Tighten the screws on the clamps.

Disassembly

Loosen the clamping screws (approx. 4 turns).

Remove the block upwards from the standard rail.

Unscrew the 2 screws at the valve from the aluminium baseplate.

Remove the valve in the forward direction.

Take care of the O-rings.

Disassembly of valve Type 04540 from the aluminium baseplate

Fixing the valve block to a standard rail

Fixing the valve block to the wall

Fix the valve block with M6 screws directly to the wall.

Assembly of valve Type 04540 on the aluminium baseplate

8640-0450 - 15

MAINTENANCE AND TROUBLE SHOOTING

english

MAINTENANCE AND

TROUBLE SHOOTING

16 - 8640-0450

MAINTENANCE AND TROUBLE SHOOTING

english

The valves work without maintenance, even when running dry.

Trouble shooting

Maintenance

Fault Possible cause Remedy

Valves do not switch Operating voltage not present or

insufficient

Check the electrical connection

Provide operating voltage acc. to nameplate

Manual override knob not in neutral

position

Turn knob to zero position

Pressure supply insufficient or not present Execute pressure supply with as large a

volume as possible (also for upstream

devices such as pressure controllers,

maintenance units, shut-off valves, etc)

Minimum operating pressure > 2 bar

Valves switch with

delay or blow out at

the vent connections

Pressure supply insufficient or not present Execute pressure supply with as large a

volume as possible (also for upstream

devices such as pressure controllers,

maintenance units, shut-off valves, etc)

Minimum operating pressure > 2 bar

Venting of exhaust air channels insufficient

because silencers are too small or

contaminated (backpressure)

Use matching, large-sized silencers or

expansion vessels.

Clean the contaminated silencers.

Contamination or foreign bodies in pilot or

main valve

Pressurized the exhaust air channels in

pulses to blow out contamination

Install a new pilot or main valve if pulses of

compressed air bring no result.

Leaky valve blocks Flat seals missing or wrongly positioned

between valve and baseplate

Insert missing seals or replace damaged

seals.

8640-0450 - 17

INHALT

deutsch

Inhalt:

ALLGEMEINE HINWEISE .......................................................................................................................................................................................................... 19

Darstellungsmittel .................................................................................................................................................................................................................... 20

Sicherheitshinweise ................................................................................................................................................................................................................ 20

Lieferumfang .................................................................................................................................................................................................................................... 21

Garantiebestimmungen.................................................................................................................................................................................................... 21

TECHNISCHE DATEN ....................................................................................................................................................................................................................... 23

Aufbau des Ventils ................................................................................................................................................................................................................... 24

Wirkungsweisen der Ventile Typ 0450 ......................................................................................................................................................... 24

Medien ....................................................................................................................................................................................................................................................... 24

Elektrischer Anschluß ........................................................................................................................................................................................................ 25

MONTAGE UND INBETRIEBNAHME ...................................................................................................................................................................... 27

Maßnahmen vor der Inbetriebnahme............................................................................................................................................................ 28

Montage und Inbetriebnahme ................................................................................................................................................................................. 28

Aufbau von Mehrfachblöcken mit der Aluminiumgrundplatte MP 05................................................................ 29

Montage des Ventils Typ 0450 auf die Aluminiumgrundplatte ................................................................................. 30

Demontage des Ventils Typ 0450 von der Aluminiumgrundplatte...................................................................... 30

Befestigung des Ventilblocks an einer Normschiene ........................................................................................................... 30

Befestigung des Ventilblocks an der Wand ........................................................................................................................................... 30

INSTANDHALTUNG UND WARTUNG .................................................................................................................................................................... 31

Wartung ................................................................................................................................................................................................................................................... 32

Störungsbeseitigung............................................................................................................................................................................................................ 32

Mehrfachblock Typ 0450

Aluminiumgrundplatte Typ MP05