KALE FANS BOREAS III User manual

资料编号 KL HVLS201602001
KL-HVLS201602001
开勒环境 科 技 ( 上 海 ) 股 份 有 限 公司
KaLeEnvironmental Technolog y(Shanghai) Co rp.
开 勒 环 境 科 技 ( 上 海 ) 股 份 有 限 公司
KaLeEnvironmental Technolog y(Shanghai) Co rp.
开勒环境科技(上海)股份有限公司
KaLe Environmental Technology(Shanghai)Corp.
Tel: [phone] Fax: [phone]
Web:www.kalefans.com Email:[e-mail]
上海.闵行.春东路420号
Address: No. 420, Chundong Road, Minhang District, Shanghai
SHVLS FAN
SHVLS FAN
中文（简体）
KALEFANS
R
SHVLS
Engine Series
KaLeEnvironmental Technology(Shanghai)Corp.
Quick installation
guide
KL-YS-SMSEN-0407
KaLe Environmental Technology(Shanghai)Corp.
KaLe Environmental Technology(Shanghai)Corp.
Tel: [phone] Fax: [phone]
Web:www.kalefans.net Email:[email protected]
Origin: China
BOREAS III

INSTALLATION GUIDE
BOREAS III
Contents
Preface…………………………………………………………………………………………………1
1. Production series introduction……………………………………………………..2
1.1 Product specification table…………………………………………………2
2. Product drawing………………………………………………………………………3
2.1 Standard components introduction……………………………………4
2.2 Packing list…………………………………………………………………………5
2.3 Universal installation tools…………………………………………………7
3. Installation conditions and types………………………………………………….7
3.1 Roof installation requirement……………………………………………7
3.2 I-beam steel structure………………………………………………………8
3.3 Concrete structure…………………………………………………………….8
3.4 Angle-concrete bent structure……………………………………………8
4. Fan installation procedures………………………………………………………….9
5. Control panel and display………………………………………….…………………12
6. Operating instructions..……………………….……………….……………………..13
7. Safety instructions.…………………………………….…………….……….…………..13
8. Troubleshooting…..........……………………………………….………………….……..14
8.1 Explanation of error codes……...……………….……………….………..14
9. Customer service..................…………………………………..……………….………15
10. Fan working condition................……………………….………………………….16
11. Warranty and maintenance..........……………………….………………………….16
READ AND SAVE THESE INSTRUCTIONS
•WARNING – To make sure power is off before attempting installation.
•WARNING – Support Directly From Building Structure.
•WARNING – To reduce the risk of fire, electric shock, or injury to persons, unplug or discon
nect the appliance from the power supply before the fan installation, cleaning, or servicing.
•WARNING – To Reduce The Risk Of Personal Injury, Do Not Bend The Blade Brackets When
Installing The Brackets, Balancing The Blades, Or Cleaning The Fan. Do Not Insert Foreign
Objects In Between Rotating Fan Blades.
•The installation is to be in accordance with the National Electrical Code, ANSI/NFPA 70 and
local codes. Consult a qualified electrician if in double.
•All set screws must be checked, and retightened where necessary, before installation.
•Conductor of a fan identified as grounded conductor to be connected to a grounded
conductor of power supply, conductor of fan identified as ungrounded conductor to be
connected to an ungrounded conductor of power supply, conductor of fan identified for
equipment grounding to be connected to an equipment-grounding conductor.
•WARNING - To Reduce The Risk Of Fire, Electric Shock, And Injury To Persons, The Motor
Must Be Installed With The Blades. That Are Marked on their cartons To Indicate The Suitabil-
ity With This Model. Other conponents Cannot Be Substituted."

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INSTALLATION GUIDE
BOREAS III
INSTALLATION GUIDE
KALE FANS
www.kalefans.net
Preface
Thanks and congratulate for your purchasing of the BOREAS III series big energy-saving fan! Now you have acquired the
most effective shortcuts to pass a cool summer and warm winter. No matter in the industrial or public occasion applications, it
possesses relatively high cost performance. More importantly, our products have passed the strict quality inspection and a variety
of safety tests, and you can rest assured the operation.
If you have any question and comments on our products, you can contact us through [phone] , or access to our website
www.kalefans.net. Before the usage, please do read the operation instruction manual carefully.
BOREAS III
The third generation SHVLS(Super High Volume-Low Speed) large energy-saving ceiling fan named by KALEFANS is an
application based on permanent-magnet brushless tech, acme industry design and intelligent control tech.
The fans can circulate the airlfow in the space efficiently, then improve the comfortable feeling greatly. The product
combined a series of advanced technologies, such as aerodynamics, industry design, dynamics, pulse width
modulation(PWM) control technology, mechanics, computer software, simulation technology.
The product is widely used in commercial space, industrial space, stadiums, airports, office space, auditorium, restaurant
and other large & high occasions.
1.1 Product specification table
1. Production series introduction
Model
Technical
specifications
HVLS-D4AAA55
11500m³/min
10-65RPM
104kg
1.0kW
3.0A
3.7A 4.7A
HVLS-D4AAA61
12200m³/min
10-60RPM
108kg
1.2kW
HVLS-D4AAA73
13100m³/min
10-52RPM
113kg
1.3kW
）m5.5（tf81
HVLS-D4AAA49
10700m³/min
10-75RPM
100kg
0.9kW
2.6A
）m9.4（tf61 ）m1.6（tf02 ）m3.7（tf42
Full load
Speed range
structure
Maximum
motor power
Full load current
Note:
1. Weight calculation: The weight of the main body does not include the control box, extension rod,
top connection parts, etc.
2, product diameter: listed above is the product standard diameter, other specifications need to
be customized.
3. Input power: single phase 220V ± 10%.
4. Drive motor: PMSM (permanent magnet synchronous motor).

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INSTALLATION GUIDE
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INSTALLATION GUIDE
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stator shaft
rotor disk
sunflower
heat sink
pressure plate
extension rod connector
display window
lock
2. Product drawing
1. Clamp plate 6. Connector
2. H-beam steel structure 7. Steel wire
3. Extension tube 8. Blade retainer
4. Turnbuckle and clamps 9. Fan blade
5. Motor 10. Winglet
5 Main body structure3 Steel structure fastening
Control system structure
2.1 Standard components introduction
Clamp plate
Shim
H-Beam
Top plate
switch
speed controller
control cabinet
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FROM KALE F ANS
HOUR SERVICE HOTLINE
小时服务热线
400-006-5070
友情提示：
󵼿
警告：

维保提醒：
󵽇󵽈󵼿
400-006-5 070
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BOREAS III
BOREAS III

KALEFANS
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INSTALLATION GUIDE
KALE FANS
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2.2 Packing list
Packing specification
CASE NO
(L*W*Hmm)
DIMENSION
m
3
kg
1
940*580*640 0.35 160 main body
crate
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Remark
Gross
weight
Volume
NO.
DESCRIPTION
NO.
DESCRIPTION
1
PMSM motor system
8
O Ring
2
Control Box
9
Steel Wire
3
Top Plate
10
Fastener
4
Shim
11
Cable
5
Clamp Plate
6
Blade retainer
12
Winglet
Packing List
7Turnbuckle
No. DESCRIPTION
1
Fan Blade
2
Extension Tube
Packing details
Packing specification
CASE NO
(L*W*Hmm)
DIMENSION
m
3
kg
2
3650*420*400 0.61 130 fan blade
carton
Remark
Gross
weight
Volume
环
vironment



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FROM KALE FAN S
HOURSERVICE HOTLINE
小时服务热线
400-006-5070
友情提示：
󵼿
警告：

维保提醒：
󵽇󵽈󵼿
400-006-5070
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BOREAS III
BOREAS III

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3.1 Roof installation requirement
2.3 Universal installation tools
3. Installation conditions and types
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spanner ratchet spanner Allen wrench multimeter
diastimeter screw gluewire-cutter gradienter
Lengthening rod
0.3-5M
Driving unit
0.36M
Horizontal obstacle
0.2M
Vertical obstacle


Roof
Ground
3.3 Concrete structure
3.4 Square beam structure
3.2 I-beam steel structure
BOREAS III


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4. Fan installation procedures
1Preparation
2confirmation
3Inspection
4Top plate
5Extension tube
6power cable
Notice: product should be unloaded gently , product’s position should not influence
the field production and channel.
Notice: Carefully confirm the following information 1, Installation point 2, installation
height 3, whether there are obstacles (such as crane, light, Cable, fire protection,
cameras) 4, control cabinet position 5, the input power and the power cord layout, 6,
power line layout, 7, traction steel wire position.
Notice: Check the security measures (such as seat belts, helmets, etc.), climbing
equipment, tools, products and accessories.
Notice: the extension tube is 90 degrees measured with a gradienter.
Notice: keep the surface of the cable good and 20cm out of the tube is ok after
threading.
Notice: Both sides of the top plate is same and isometric, top plate must be vertical to
the H-beam and the shim need to be close to H-beam, clamping pieces are fully
combined with the beam. Other installation types should reach the same standard.
7Main body
8wiring
9steel wire
10 power cable
11 Fan blades
Notice: keep the upper and under plane horizon-
tal, then tighten up the relevant bolts.
Notice: Don't cut the copper wire when stripping off, first connect ground wire
(yellow-green one or yellow one if no yellow-green), connect one-to-one according
to the color and then wrapped with wiring cap in case of exposing copper wire.
Notice: Four steel wires should be isometric, symmetrical, ensure all points bear stress
evenly, the steel wire clamps must be tightened up and glued, same with the
turnbuckles.
Notice: Wiring should be tight, firm and nice-looking.
Notice: Keep the blade surface good and install diagonally, two people work together
will be the best so that can ensure the tightening effect.
Extension rod
Clamp plate
(4) bolts M16*55mm
(2) bolts M16*120mm
Shim
BOREAS III

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BOREAS III
12 Tail installation
13
control system
14 wiring
15 Debugging
16
Commissioning
17 acceptance
18 Cleaning
19 Finish
Notice: fasten the tail.
Notice: the height from floor to the bottom of the control box should be around 1.2
meter and fasten the 4 points.
Notice: distinguish the input and output, also make sure the ground wire is in place.
Notice: all the parameters had well set before delivery in factory.
Notice: Running for 15 minutes, check it whether there is an abnormal sound and
steel wire jitter as well as the current within the rated range.
Notice: provide relevant specification, certificate of approval to customers and inform
the precautions , the customer sign the acceptance sheet at last.
Notice: clean the area after finishing the installation work, customer’s equipments
and subjects should be put in order, bring back all the installation tools and accesso-
ries.
5. Control panel and display

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speed contoller
switch
6. Operating instructions
Three gears control switch
Three gears control switch is the electrical device that controls OFF, RUN and
Reset, and is belongs to weak current control switch. It directly controls the
frequency converter.
Run: Fans are running forward, winds blowing downward.Off: Fans stop
running.Reset.
7. Safety instructions
Prohibitions
In the installation, adjustment and the cleaning processes please don’t bend the fan blades, or it will damage the equipment
or affect using effects.
Please make sure the fan's input voltage and supply voltage are the same before cut-in the power.
Please don’t proceed examine and repair works while power on so as to prevent electric shock.
Please don’t secretly alter the structure and installation site of the fan.
Please don’t open the electrical control box while power on so as to prevent electric shock.
Please don’t operate the damaged devices, or it will bring serious consequences of personal injury.
Strictly prohibit the structural changes or parameter changes of the electrical control box, or it will cause equipment damage or
personal injury and death accident duo to the improper set.
In the electrical control box there includes high-voltage storage capacitor. When you operate the fan control device, please
wait for 3 minutes to let the voltage release out (notes: the displayer blackness is not the mark that the voltage has reached the
safety level) to prevent electric shock.
Strictly prohibit the operation when the safety space of the fan is insufficient.
Strictly prohibit the operation during the reverse back process of the fan’s operating space, and make sure whether there are
obstacles before starting.
d) After making the wire connections, the wires should be spread apart with the grounded conductor and the
equipment-grounding conductor on one side of the outlet box and the ungrounded conductor on the other side of the
outlet box;
e) The splices after being made should be turned upward and pushed carefully up into the outlet box;
f) A remote on/off wall switch used shall have been investigated and found acceptable for use as a general-use
switch.
g) WReduce The Risk Of Fire Or Electric Shock, Do Not Use This Fan With Any Solid-State Speed Control
Device.
Caution
a) The installation and layout of the circuit wiring must be performed by our professional qualified staff.
b) Please use the specified device component appointed by our company.
c) While the fan is running, please don’t cut off the power, otherwise it will cause damage to the fan. It should cut off
the power when the fan is drop-dead halt.
8. Troubleshooting
Common causes for the malfunctioning operation:
1. The external power supply of the control box is not valid.
2. Open the master switch, and then turn on the three gears control switch, if the fan can still not work, please check
whether the speed knob is of the MIN state. Otherwise, please contract KaLe Environmental Technology(Shanghai)Corp.
Non-professional staffs do not open the electrical control box! For repair or adjustment, KaLe Environmental
Technology(Shanghai)Corp. will send you our trained professionals or engineers.
If you find the equipment is damaged or has abnormal sound, please stop running as soon as possible, cut off power
supply, and contact our service department.
Notes: Equipment damages due to the improper use are not covered by the warranty. Personal injuries and equipment
damages for your failure to comply with the contents of this manual, the Company will not bear any responsibilities.
8.1 Explanation of error codes
before operating the equipment, please read the product
instruction and clear the obstacles in the fan revolve area to
ensure there is enough safety space for the fan operation.
Warning: Please make sure to turn off the power supply first
before doing any electrical and fan maintenance and did by
professionals to avoid being wounded!
Attentions
1, confirm there is no obstruction and potential danger in the fan operation space ;
2, confirm the input power supply is correct and meet the product's requirement;
3, confirm the speed knob at the minimum position;
4, turn on the fan, turn the control switch from STOP position to RUN position;
5, after the fan starts, adjust speed knob to get the appropriate speed and best effect.
1, STOP device, turn the control switch from RUN position to STOP;
2, Power outage is prohibited during the fan normal operation.
Normal boot sequence of operations
Normal shutdown sequence of operations:
No. Description Warning Alarm Trip
Lock
Error Cause of Problem
2 Live zero error X X Signal on terminal 53 or 60 is less than 50% of value set in
6-10 Terminal 53 Low Voltage, 6-12 Terminal 53 Low Currentand
6-22 Terminal 54 Low Current.
4Mains phase loss1) X X X Missing phase on supply side, or too high voltage imbalance. Check
supply voltage.
7DC over voltage1) X X Intermediate circuit voltage exceeds limit.
8DC under voltage1) X X Intermediate circuit voltage drops below “voltage warning low” limit.
9 Inverter overloaded X X More than 100% load for too long.
10 Motor ETR over temperature X X Motor is too hot due to more than 100% load for too long.
11 Motor thermistor over
temperature
X X Thermistor or thermistor connection is disconnected.
12 Torque limit X Torque exceeds value set in either par. 4-16 or 4-17.
13 Over Current X X X Inverter peak current limit is exceeded.
14 Earth fault X X X Discharge from output phases to ground.
16 Short Circuit X X Short-circuit in motor or on motor terminals.
17 Control word timeout X X No communication to frequency converter.
25 Brake resistor short-circuited X X Brake resistor is short-circuited, thus brake function is disconnected.
27 Brake chopper short-circuited X X Brake transistor is short-circuited, thus brake function is discon-
nected.
28 Brake check X Brake resistor is not connected/working
29 Power board over temp X X X Heat-sink cut-out temperature has been reached.
30 Motor phase U missing X X Motor phase U is missing. Check the phase.
开勒环境
KaLe Environmental
onal

any

e
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F R O M K A LE FANS
HOUR SERVICE HOTLINE
小时服务热线
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󵼿
警告：

维保提醒：
󵽇󵽈󵼿
400-006-507 0
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BOREAS III
BOREAS III

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INSTALLATION GUIDE
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BOREAS III
9. Customer service
10. Fan working condition
11. Warranty and maintenance
Our product design is maintenance-free, but in order to ensure the long life of the normal operation, the fan
should also be maintained regularly, especially when applied in harsh environments.
For any fan or inverter controller maintenance, please be sure that the fan stops running and cut off the controller
power to protect the safety of personnel.
If the fan is running with a serious abnormal noise or vibration, it indicates that there exists some damages to the
mechanical parts somewhere, and you should immediately shut down the fan and do a comprehensive inspection.
Product Warranty
Product warranty period: 2 years for complete machine after delivery.
For failures within the warranty period, please do not try to solve by your own, the company can send you a free
onsite service professional. But the following occasions are the paid services:
Failures caused by incorrect use.
Failures caused by your transform of our products without our permission.
Failures caused by natural disasters and fires.
Over the warranty period
Other failures caused by non-corporate responsibilities.
The abovementioned services are only available in mainland China; the Shanghai Company will not accept fault
diagnosis in foreign countries such. If customers wish to provide after-sales service abroad, it must be conclude and
sign a Foreign Service contract.
Our products are manufactured under strict quality control, and each set of the products have passed the rigorous
testing process before delivery.
When the product is used in the occasions that may cause major accident or loss due to the improper operation,
please configure the relevant security measures.
After-sales service is very important for the stability of the equipment operation, because of this, KALE company always
offer customers high quality products and perfect after-sales service, at present, we had set up sales and after-sales
service centers in five major areas across the country to ensure that we can provide users with thoughtful, fast, high
quality and comprehensive after-sales service, make users feel relieved, without worry.
Product technical support
Combined with fan equipment installation, commissioning and operation process, we provide users with free training
about the product basic knowledge, use, maintenance technology and equipment related qualifications and certificates,
to ensure long term stable operation of equipment.
Support can be got through the following ways:
1, log in our company's official website www.kalefans.net, browse to download the latest product technical specification;
2, Contact our company after-sales service department at + 86-18016247962 to get support;
3, Contact corresponding salesman.
Our companies adhering to the customer first and provide the best service for you.
Environment Requirements
Installation site Indoors
Ambient temperature -15~+55℃
To improve the reliability, please don’t use the product in
the places where temperature changes rapidly.
Avoid freezing the product.
Humidity Below 95%RH
Surrounding Places with no corrosive gas and flammable gas
Places that metal powder, oil, water and other foreign matter
will not enter the controller
Places of less salt corrosion
Sea level elevation Less than 1000m
31 Motor phase V missing X X Motor phase V is missing. Check the phase.
32 Motor phase W missing X X Motor phase W is missing. Check the phase.
38 Internal fault X X Contact local Danfoss supplier.
44 Earth fault X X Discharge from output phases to ground.
47 Control Voltage Fault X X 24 V DC may be overloaded.
51 AMA check Unom and Inom X Wrong setting for motor voltage and/or motor current.
52 AMA low Inom X Motor current is too low. Check settings.
59 Current limit X VLT overload.
63 Mechanical Brake Low X Actual motor current has not exceeded “release brake” current
within “start delay” time window.
80 Drive Initialised to Default Value X All parameter settings are initialized to default settings.
84 The connection between drive
and LCP is lost
X No communication between LCP and frequency converter
85 Button disabled X See parameter group 0-4* LCP
86 Copy fail X An error occurred while copying from frequency converter to LCP or
vice versa.
87 LCP data invalid X Occurs when copying from LCP if the LCP contains erroneous data -
or if no data was uploaded to the LCP.
88 LCP data not compatible X Occurs when copying from LCP if data are moved between
frequency converters with major s in software versions.
89 Parameter read only X Occurs when trying to write to a read-only parameter.
90 Parameter database busy X LCP and RS485 connection are trying to update parameters simulta-
neously.
91 Parameter value is not valid in this
mode
X Occurs when trying to write an illegal value to a parameter.
92 Parameter value exceeds the
min/max limits
X Occurs when trying to set a value outside the range.
nw
run
Not While RUNning X Parameter can only be changed when the motor is stopped.
Err. A wrong password was entered X Occurs when using a wrong password for changing a password-
protected parameter.
1) These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem.
No. Description Warning Alarm Trip
Lock
Error Cause of Problem
Interval The maintenance content
Test run Check the operation of the fan, any abnormal sound or vibration
2500h Clean the dust on the inverter
Clean the dust on the blades
5000h Check the mechanical fasterners to ensure that there's no looseness
Check wire cable to ensure that there's no damage