Kampmann KaControl Instruction manual

I393/08/10/1 GB
Assembly and installation instructions
Keep in a safe place for future reference!
1.48
KaControl for Venkon
Venkon

KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1. Correct and Proper Use..................................................................5
2. Important Information / Safety Information............................6
3. Operation of KaController........................................................... 7
3.1 Operating Keys, Display Elements............................................ 8
3.2 Operation..................................................................................10
3.2.1 Switching Control Off and On ........................................11
3.2.2 Setting the Temperature.................................................12
3.2.3 Setting the Fan ................................................................13
3.2.3 Setting the Time............................................................. 15
3.2.3 Timer Programs................................................................15
3.2.3 Modes of Operation (Mode key) ....................................18
4. Alarm Messages ............................................................................19
4.1 Venkon......................................................................................19
4.2 KaController Control Electronics .............................................19
5. Motor Protection, Condensation Alarm...................................20
5.1 Motor protection......................................................................20
5.2 Condensation Alarm ................................................................20
6. Cabling ............................................................................................21
6.1 General Information.................................................................21
6.2 Single-circuit Control of up to 6 Units ....................................22
6.3 Single-circuit Control of up to 30 Units...................................23
6.3.1 Final Resistances in a CAN-Bus System ...........................24
6.3.2 Bus Connections between Venkons ...............................24
6.4 Multi-circuit Control of up to 10 Control Circuits...................25
6.5 KaController .............................................................................26
6.6 Inputs for Processing Ext. Contacts
(e.g. window contacts, card readers etc.)................................26
6.7 Outputs to Activate Ext. Control Units
(e.g. heat demand, faults etc.).................................................27
6.8 Intake Air Temperature Sensor................................................27
7. Installation, Venkon Wiring, Room Control Unit, Intake Air
Temperature .................................................................................28
7.1 Fan Convectors..........................................................................28
7.2 KaController .............................................................................29
7.3 Intake Air Temperature Sensor................................................29
8. Addressing .....................................................................................30
8.1 Single-circuit Control ...............................................................30
8.1.1 Maximum 6 Venkons in One Control Zone ....................30
8.1.2 Maximum 30 Venkons in One Control Zone ..................30
8.2 Multi-circuit Controls................................................................31
8.2.1 Maximum 10 Control Zones with up to 6 Venkons
in One Control Zone. .......................................................31
8.2.2 Parameter Settings for Addressing Master Units...........32
9. Setting Configuration of Units by Means of DIP Switches..33
10. Parameter Settings ...................................................................36
10.1 General....................................................................................36
10.2 Calling up the Service Menu..................................................36
10.3 Parameter Settings. ................................................................37
Symbols:
Caution! Danger!
Non-observance of this
information may cause
serious damage to
persons or property.
Danger of
electrocution!
Non-observance of this
information may cause
serious damage to
persons or property by
electric current.
Read this manual
through carefully
before commencement
of installation!
All persons involved
in the installation,
commissioning and
use of this product
are duty bound to
pass this manual
onto subsequent
tradespersons and then
to the end user or
operator. Retain this
manual until the
system is ultimately
decommissioned!
Amendments to the
content of this manual
may take place without
prior notice being
given!
Printed on environmentally-
friendly non-chlorine-bleached
paper; all rights
reserved; our prior permission is
required for any reprints even
excerpts; subject to change
without notification.
1.48
Venkon
3

10.3.1 Display of Target Temperature/Room Temperature ...37
10.3.2 Setting of Absolute Target Temperature or ± 3K .......37
10.3.3 ON/OFF, Eco/Day Functions ...........................................38
10.3.4 Target Temperature in Eco Mode ................................39
10.3.5 Heating/Cooling Changeover by Clip-on Sensor
in 2-pipe Systems............................................................39
10.3.5.1 Setting DIP Switch ......................................................39
10.3.5.2 Setting of Mode of Operation / Automatic
Heating/Cooling Changeover.....................................40
10.3.5.1 Limit Values of Heating Mode ...................................40
10.3.5.4 Limit Values of Cooling Mode....................................41
10.3.5.5 Cyclical Opening and Closing of
Straight-way Valve......................................................41
10.3.6 Rinse Function................................................................42
10.3.6.1 Fan Idle time and Running Time During
Rinse Function .............................................................42
10.3.6.2 Rinse Function, Modes of Operation .........................42
10.3.7 Auto-Eco Functions ...................................................... 43
10.3.7.1 Limit Value of Water Temperature in Heating Mode ...43
10.3.7.2 Limit Value of Water Temperature in Cooling Mode.....43
10.3.8 Display of Heating Symbol / Cooling Symbol ..............44
10.3.7 Function of Analog Inputs B1, B2 and B3.....................44
10.3.9.1 Sensor Alignment........................................................44
10.3.10 Function of Digital Inputs DI1, DI2, DI3, DI4 and DI5 .....45
10.3.10.1 Digital Input DI1........................................................45
10.3.10.2 Digital Input DI2........................................................45
10.3.10.3 Digital Input DI3........................................................45
10.3.10.4 Digital Input DI4........................................................45
10.3.10.5 Digital Input DI5........................................................45
10.3.11 Function of Digital Outputs No4, No5, No6 and No7 .....46
10.3.11.1 Digital Output No6 ...................................................46
10.3.11.2 Digital Output No7 ...................................................47
10.3.11.3 Settings of Valve PCBs for 0..10 V Actuators
and 3-point Actuators...............................................47
10.3.12 Fan Settings .................................................................50
10.3.12.1 Automatic Fan Mode ................................................50
10.3.12.2 Manual Fan Mode ....................................................50
10.3.12.3 Continuous Fan Mode. .............................................51
10.3.13 Automatic Mode Settings in 4-pipe Systems..............51
10.3.14 Blocking Operating Options or Functions,
Parameters 38...............................................................52
10.4 Programming Key...................................................................53
11. Parameter List for Control PCB ...............................................54
12. Functional Testing of Connected Assemblies.......................58
13. Parameters of KaController .....................................................60
13.1 General ...................................................................................60
13.2 Calling up KaController Parameter Menu ............................60
13.3 KaController Parameter List...................................................60
KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1.48 Venkon
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KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1.48
Venkon
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1. Correct and Proper Use
Kampmann KaControllers and Venkons are designed according to
the state of the art and recognised safety regulations. Nevertheless
their use can lead to dangers to personnel or damage to the unit or
other material items if they are not installed and operated correctly
or not used correctly and properly.
Applications
The KaController should only be used as a room unit to control
Kampmann systems.
KaControllers should only be used
- Indoors (for instance in residential properties and offices,
showrooms etc.)
KaControllers should not be used
- Outdoors,
- In humid areas, such as swimming pools, and in wet rooms,
- In areas where there is a risk of explosion,
- In areas with a high dust content,
- In areas with an aggressive atmosphere.
Venkons should only be used indoors (for instance in residential
properties and offices, showrooms). They should not be used in
humid areas, such as swimming pools or outdoors. During
installation, the products should be protected against moisture. In
case of doubt, discuss the application directly with the
manufacturer. Any use other than the uses specified above is
deemed not to be correct and proper use. Any damage resulting
from this shall be the sole responsibility of the operator of the unit.
Correct and proper use is also deemed to include compliance with
the installation instructions described in this manual.
Specialist knowledge
The installation of this product requires specialist knowledge of
heating, cooling, ventilation and electrical engineering. This
knowledge is generally assumed to have been gained in the course
of vocational training in the aforementioned fields and is not
described separately.
Damage resulting from improper installation is the sole
responsibility of the operator of the units.The installer of these units
should have adequate knowledge, gained in specialist vocational
training about
- Safety and accident prevention regulations
- Guidelines and recognised technical regulations, i.e. Association of
German Electricians (VDE) regulations, DIN and EN standards.
Purpose and scope of application of the manual
This manual contains information on the operation of the
KaController. The information contained in the manual can be
changed without prior notification.

KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1.48
2. Important Information / Safety Information
Installation, assembly and maintenance work on electrical units
should only be performed by a qualified electrician (in compliance
with VDE requirements).
Wiring should comply with applicable VDE regulations and
provisions laid down by regional electricity providers. Non-
adherence to these regulations and the operating manual can lead
to malfunction of the unit with consequential damage and resulting
danger to personnel. There is a risk of fatal injury if wiring is not
correct or wires are crossed! All parts of the system should be
disconnected from the power source before commencing with
wiring or maintenance work and should be prevented from
accidental re-connection!
Please read this manual in full to guarantee correct installation and
trouble-free operation of the KaController.
Please note the following safety-relevant information:
• Disconnect all parts of the system that are being worked on.
• Ensure that the system cannot be accidentally re-connected!
• Before commencing with installation/maintenance work, wait
until the fan has come to a standstill once the unit has been
switched off.
• Caution! Pipes, casings and fittings can become very hot or very
cold depending on the mode of operation!
• Specialist personnel must have adequate knowledge, obtained in
their training, of:
••Safety and accident prevention regulations
••Guidelines and recognised technical regulations, i.e. Associati-
on of German Electricians (VDE) regulations,
••DIN and EN standards.
••Accident prevention regulations VBG, VBG4, VBG9a
••DIN VDE 0100, DIN VDE 0105
••EN 60730 (Part 1)
••Technical wiring regulations (TABs) issued by the regional
electricity providers.
During installation, the products should be protected against
moisture. In case of doubt, discuss the application directly with the
manufacturer. Any use other than the uses specified above is
deemed not to be correct and proper use. Any damage resulting
from this is the sole responsibility of the operator of the unit.
Correct and proper use is also deemed to include compliance with
the installation instructions described in this manual.
Modifications to the unit
Do not undertake any modifications, renovations or additions to
the KaController or Venkon unit without discussing these with the
manufacturer as this could impair the safety and correct operation
of the units.
Do not undertake any work on the unit that is not described in this
manual. On-site systems and cabling must be suitable for
connecting to the intended system!
Venkon
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KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1.48
3. Operation of the KaController
The KaController is capable of controlling the wide range of
Kampmann products and systems. The KaController is equipped
with the latest technology and provides users with the option of
adapting the air conditioning of buildings to individual needs.
Up to two switching-on and switching-off times can be configured
for every weekday so that the room temperature can be regulated
by the user to meet the demand
Product features:
• Integral temperature sensor
• Large LCD multifunctional display
• Automatic LED background lighting
• Large seven-segment display for visualisation of target room
temperature
• Real-time clock with integral timer programs
• 2 Switch-on and switch-off times per day
• Alarm display
• Individually adjustable basic display
• Press/Turn button with endless turn/rest function
• Single-button operation of all functions
• Connection of Kampmann system components via bus connection
• Password-protected service level
• Language-independent display, ideal for international use
Venkon
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KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1.48
3.1 Operating Keys, Display Elements
1. Display with LED background lighting
2. ON/OFF button (depending on setting)
- ON / OFF (factory setting)
- Eco mode / Day mode
3. TIMER key
- Set time
- Set timer program
4. ESC key
- Back to default view
5. Navigator
- Change settings
- Call up menus
6. MODE key
- Set operating modes
(disabled with 2-pipe applications)
7. FAN key
- Set fan control
All menus can be selected and set using the navigator.
The LED background lighting is automatically switched off 5
seconds after the last operation on the KaController.
The LED background lighting can be permanently disabled by
adjusting the parameters.
Venkon
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KaController with
operating keys type 3210004
KaController without
operating keys (single-button
operation) type 3210003

1 Display of target room temperature
2 Current time
3 Timer program enabled
4 Weekday
5 Alarm
6 Selected operation is blocked
7 Eco mode
8 Target value setting enabled
9 Fan control setting Auto-1-2-3
10 Ventilation mode
11 Cooling mode
12 Heating mode
13 Automatic Heating/Cooling changeover mode
The symbols on the display depend on the application (2-pipe,
4-pipe etc.) and the parameters set.
KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1.48
Venkon
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LCD display symbols

KaControl for Venkon
ASSEMBLY AND INSTALLATION INSTRUCTIONS
1.48
3.2 Operation
The KaController is operated by the navigator and the operating
keys.
The operations that can be called up and set using the navigator are
identical on both versions (with/without operating keys at the side)
so that the KaController with operating keys at the side is used
throughout the manual for ease of understanding.
The different selection menus are called up either using the
navigator or the operating keys at the side.
If no action is carried out using the navigator or function keys for
3 seconds, then the last change made is saved and the default
view is called up again.
Venkon
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Menu selection using the navigator
Menu selection using operating keys