Kamstrup ULTRAFLOW 54 Series Parts list manual

KamstrupA/S∙Industrivej28,Stilling∙DK‐8660Skanderborg∙T:+4589931000∙[e-mail]∙kamstrup.com
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TechnicalDescription
ULTRAFLOW®54(H)/(J)
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ULTRAFLOW®54(H)/(J)
2 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 3
Contents
1General description ..........................................................................................................7
2Data..................................................................................................................................8
2.1Electrical data.......................................................................................................................................8
2.2Mechanical data...................................................................................................................................8
2.3Flow data..............................................................................................................................................9
2.4Materials ..............................................................................................................................................9
3Type overview.................................................................................................................10
4Ordering details..............................................................................................................11
4.1ULTRAFLOW®54 (H)/(J) .......................................................................................................................11
4.2Accessories for ULTRAFLOW®..............................................................................................................11
4.3Pulse Transmitter / Pulse Divider and Cable Extender Box ...................................................................12
4.3.1Introduction ...................................................................................................................................12
4.3.2Type number composition of Pulse Transmitter and Pulse Divider ...................................................12
4.3.3Output module and supply module ................................................................................................12
4.3.4Pulse Divider configuration CCC-DD-E-MMM ...................................................................................13
4.3.5Accessories for Pulse Transmitter and Pulse Divider .......................................................................14
4.3.6Cables ...........................................................................................................................................14
4.3.7Cable Extender Box ........................................................................................................................14
5Dimensioned sketches....................................................................................................15
5.1ULTRAFLOW®54 (H) ............................................................................................................................15
5.2ULTRAFLOW®54 (J) .............................................................................................................................16
5.3Pulse Transmitter and Pulse Divider ....................................................................................................17
5.4Cable Extender Box.............................................................................................................................18
6Pressure loss ..................................................................................................................19
7Installation .....................................................................................................................20
7.1Mounting of ULTRAFLOW®54 (H)/(J) (separately mounted) ..................................................................22
7.2Inlet requirements ..............................................................................................................................23
7.3Operating pressure .............................................................................................................................23
7.4Humidity and condensation................................................................................................................24
7.4.1Orientation of Pulse Transmitter and Pulse Divider..........................................................................24
7.5Installation examples (mechanical).....................................................................................................25
7.5.1MULTICAL®mounted on ULTRAFLOW®54 (H) ..................................................................................25
7.5.1.1Installation on an ascending pipe...........................................................................................25
7.5.1.2Installations at eye level or higher ..........................................................................................25
7.5.1.3Installations at ground level ...................................................................................................26
7.5.1.4Mounting of angle fitting ........................................................................................................27
7.5.2MULTICAL®mounted on ULTRAFLOW®54 (J)....................................................................................27
7.5.3Pulse Transmitter/Pulse Divider .....................................................................................................28
7.6Electrical connections.........................................................................................................................29
7.6.1Electrical connection of ULTRAFLOW®and MULTICAL®.....................................................................29

ULTRAFLOW®54(H)/(J)
4 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
7.6.2Electrical connection of Pulse Transmitter and Pulse Divider .......................................................... 29
7.6.2.1Cable length.......................................................................................................................... 31
7.6.2.2Connection of power supply .................................................................................................. 31
7.6.2.2.1Battery supply .................................................................................................................. 31
7.6.2.2.2Mains supply modules...................................................................................................... 31
7.6.2.2.3Mains supply cable........................................................................................................... 33
7.6.2.2.4Cable connections ............................................................................................................ 33
7.6.2.2.5Change of supply unit ....................................................................................................... 33
7.6.3Electrical connection of Cable Extender Box................................................................................... 34
7.7Installation examples (electrical)........................................................................................................ 35
7.7.1Example of connection of ULTRAFLOW®and MULTICAL®................................................................. 35
7.7.2Example of connection of Pulse Transmitter................................................................................... 35
7.7.3Calculator with two flow sensors.................................................................................................... 37
7.8Testing the function ........................................................................................................................... 37
8Functional description.................................................................................................... 38
8.1Flow measuring with ultrasound......................................................................................................... 38
8.2Signal path, flow calculation and flow profiles.................................................................................... 38
8.3Function of ULTRAFLOW®.................................................................................................................... 41
8.4Guidelines for dimensioning ULTRAFLOW®......................................................................................... 43
8.5Pulse output of ULTRAFLOW®............................................................................................................. 44
8.6Pulse output of Pulse Transmitter and Pulse Divider ........................................................................... 45
8.6.1Galvanic separated output module (Y=2)....................................................................................... 45
8.6.2Galvanic separated output module (Y=3)....................................................................................... 46
8.7Pulse emission .................................................................................................................................. 47
8.8Accuracy ............................................................................................................................................ 47
8.9Power consumption ........................................................................................................................... 48
8.10Interface connector/serial data .......................................................................................................... 48
8.11Test mode.......................................................................................................................................... 49
8.12Externally controlled start/stop .......................................................................................................... 49
8.13Calibration using serial data and externally controlled start/stop ....................................................... 50
9Calibrating ULTRAFLOW®................................................................................................ 51
9.1Technical data of ULTRAFLOW........................................................................................................... 51
9.2Electrical Connection ......................................................................................................................... 52
9.3Suggested test points ........................................................................................................................ 54
9.4Optimisation in connection with calibration ....................................................................................... 54
9.5Pulse Tester ....................................................................................................................................... 56
9.5.1Technical data of Pulse Tester........................................................................................................ 56
9.5.2Hold-function ................................................................................................................................ 58
9.5.3Push-button functions ................................................................................................................... 58
9.5.4Use of Pulse Tester ........................................................................................................................ 58
9.5.5Spare parts.................................................................................................................................... 59
9.5.6Battery replacement ...................................................................................................................... 59
9.6NOWA................................................................................................................................................ 59

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 5
9.7Sealing...............................................................................................................................................59
10METERTOOL .................................................................................................................62
10.1Introduction........................................................................................................................................62
10.2System requirements for PC................................................................................................................62
10.2.1Interface ....................................................................................................................................62
10.2.2Installation.................................................................................................................................67
10.3METERTOOL for ULTRAFLOW®X4 .........................................................................................................68
10.3.1Files...........................................................................................................................................68
10.3.2Utilities ......................................................................................................................................68
10.3.3Windows....................................................................................................................................69
10.3.4Help...........................................................................................................................................69
10.4Application.........................................................................................................................................70
10.4.1Choice of COM-port ....................................................................................................................70
10.4.2Flow meter adjustment...............................................................................................................71
10.4.3Programming of standard flow curve...........................................................................................71
10.4.4Pulse Divider type no. 6699-607 ................................................................................................72
10.4.5Pulse Divider type no. 66-99-907 ...............................................................................................73
10.4.6Pulse Configuration DN150-DN300.............................................................................................74
10.4.7Meter type..................................................................................................................................76
10.5Update ...............................................................................................................................................77
11METERTOOL for HCW....................................................................................................78
11.1Introduction........................................................................................................................................78
11.1.1System requirement ...................................................................................................................78
11.1.2Interface ....................................................................................................................................78
11.1.3Installation.................................................................................................................................78
11.2Pulse Divider 66-99-907 .....................................................................................................................79
11.2.1General information ...................................................................................................................79
11.2.2Meter details..............................................................................................................................80
11.2.3Meter type..................................................................................................................................80
11.2.4Pulse divider ..............................................................................................................................81
11.2.5Print Label..................................................................................................................................84
11.3Settings..............................................................................................................................................85
11.3.1Help button................................................................................................................................86
11.3.2About button..............................................................................................................................86
12Approvals ....................................................................................................................87
12.1The Measuring Instruments Directive ..................................................................................................87
12.2CE-Marking .........................................................................................................................................87
12.3EU-declaration of conformity...............................................................................................................87
13Troubleshooting ..........................................................................................................88
14Disposal ......................................................................................................................89
15Documents ..................................................................................................................90

ULTRAFLOW®54(H)/(J)
6 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
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ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 7
1 General description
ULTRAFLOW®is a static flow sensor based on the ultrasonic principle. It is primarily used as a volume flow sensor
for energy meters such as MULTICAL®. ULTRAFLOW®54 has been designed for use in heating installations where
water is the heat-bearing medium. The variants ULTRAFLOW®54 (H)/(J) comprises all flow sensors with type
numbers 65-5-XXHX-XXX / 65-5-XXJX-XXX, respectively. Both variants of these flow sensors consist of threaded hot
forged meter housings, and we distinguish between two different types of electronic boxes and corresponding
interface connectors for e.g. communicating with the meter by means of METERTOOL or NOWA. Type (H) corresponds
to the nominal flow qp0.6…2.5 m3/h, while type (J) corresponds to qp3.5…10 m3/h.
Flow measuring in ULTRAFLOW®is based on ultrasonic measuring and microprocessor technique. A single-board
construction comprises all calculating and flow measuring circuits, which provides a compact and rational design
and, in addition, exceptionally high measuring accuracy and reliability is obtained.
The volume is measured using bidirectional ultrasonic technique based on the transit time method, proven a long-
term stable and accurate measuring principle. Two ultrasonic transducers are used to send sound signals with as
well as against the flow. The ultrasonic signal travelling with the flow reaches the opposite transducer first, and the
time difference between the two signals can be converted into average flow velocity and thereby to volume flow
rate and volume.
A three-wire pulse cable is used to connect ULTRAFLOW®to the calculator. The cable transfers the signal to the
calculator and supplies the flow sensor. The transmitted signal corresponds to the flow and consists of a number
of pulses, which is proportional to the quantity of water having passed through the sensor (volume).
When ULTRAFLOW®is used as volume flow rate sensor for MULTICAL®, ULTRAFLOW®can be direct connected to
MULTICAL®at cable lengths up to 10 m. In this case, ULTRAFLOW®is supplied by MULTICAL®directly.
ULTRAFLOW® must be connected to MULTICAL®via a Pulse Transmitter if you want to use another calculator than
MULTICAL®. If ULTRAFLOW®is connected to a foreign calculator with a different pulse factor than the one supplied
by ULTRAFLOW®, a Pulse Divider must be used instead. Pulse Transmitter and Pulse Divider are available as
accessories with built-in supply for ULTRAFLOW®and galvanic separated pulse output. Furthermore, they allow a
cable length of more than 10 m between ULTRAFLOW®and the calculator, which is required in some installations.
When ULTRAFLOW®is connected to MULTICAL®a Cable Extender Box can be utilized as an alternative in order to
extend the cable length between ULTRAFLOW®and MULTICAL®up to 30 m. Note, that in this case ULTRAFLOW®and
MULTICAL®are not galvanically separated.

ULTRAFLOW®54(H)/(J)
8 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
2 Data
ULTRAFLOW®54 (H)/(J)
2.1 Electrical data
Supply voltage 3.6 VDC ± 0.1 VDC
Battery
(Pulse Transmitter/
Pulse Divider)
3.65 VDC, D-cell lithium
Replacement interval 6 years @ tBAT 30 °C With output module (Y=3)
Mains supply
(Pulse Transmitter/
Pulse Divider)
230 VAC +15/-30 %, 50 Hz
24 VAC ±50 %, 50 Hz
Power consumption,
mains supply
1 W
Backup mains supply Integral SuperCap eliminates interruptions due to short-term power failures
Cable length
Flow sensor
Pulse Transmitter/
Pulse Divider
Cable Extender Box
Max. 10 m
Depends on calculator. Max. 100 m when connected to MULTICAL®(Y = 2).
Depends on calculator. Max. 30 m when connected to MULTICAL®603.
EMC data Fulfils EN 1434:2015 class C, MID E1 and E2
2.2 Mechanical data
Metrological class 2 or 3
Environmental class Fulfils EN 1434 class C
Mechanical environment MID M1 and M2 (flow sensor type 65-5-XXHX-XXX only)
Ambient temperature 5…55 °C, non-condensing, closed location (installation indoors)
Protection class
Flow sensor
Pulse Transmitter/
Pulse Divider
Cable Extender Box
IP65
IP67
IP65
When properly installed. See paragraph 7
Installation
Humidity
ULTRAFLOW®54:
Non-condensing, 93 % RH
Medium in flow sensor Water – recommended water quality as in CEN TR 16911 and AGFW FW510
Medium temperature 15…130 °C or 15…90 °C At medium temperatures above 90 °C calculator
and Pulse Transmitter/Pulse Divider must not be
mounted on the flow sensor. Instead wall mounting
is recommended.
Storage and transport
temperature, empty flow sensor
-25…60 °C
Pressure stage PN16, PS16 and PN25, PS25

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 9
2.3 Flow data
Nom. flow q
p
Nom. diameter Meter factor
1)
Dynamic range Flow@125 Hz
2)
p@q
p
Min. cutoff
[m³/h] [mm] [imp/l] q
p
:q
i
q
s
:q
p
[m³/h] [bar] [l/h]
0.6 DN15/DN20 300 100:1 2:1 1.5 0.03 2
1.5 DN15/DN20 100 100:1 2:1 4.5 0.09 3
2.5 DN20 60 100:1 2:1 7.5 0.09 5
3.5 DN25 50 100:1 2:1 90.077
6DN25
3)
25 100:1 2:1 18 0.20 12
6 DN25/DN32 25 100:1 2:1 18 0.06 12
10 DN40 15 100:1 2:1 30 0.06 20
1)
The meter factor appears from the type label.
2)
Saturation flow 125 Hz. Max. pulse frequency is maintained at higher flow.
3)
Types 65-5-CHJ6-XXX and 65-5-CHJ7-XXX.
Table 1. Flow data.
2.4 Materials
Wetted parts, ULTRAFLOW®54 (H)/(J)
Housing, coupling DZR brass (dezincification resistant brass), CW602N
Transducer Stainless steel, W. no. 1.4401
Gaskets EPDM
Reflectors Thermoplastic, PES 30 % GF and stainless steel, W. no. 1.4301/
Stainless steel, W. no. 1.4301 (qp3.5 m3/h)
Measuring tube Thermoplastic, PES (qp0.6…2.5 m3/h)/
PES 30% GF (qp≥3.5 m3/h)
Electronics box, ULTRAFLOW®54 (H)/(J)
Base Thermoplastic, PES 30 % GF (qp0.6…2.5 m3/h)/
PC10%GF(q
p≥3.5 m3/h)
Cover Thermoplastic, PC 10 % GF (qp0.6…2.5 m3/h)/
PC20%GF(q
p≥3.5 m3/h)
Housing, Pulse Transmitter/Pulse Divider
Base, cover Thermoplastic, PC 10 % GF
Signal cable
Silicone cable (3 x 0.5 mm2)
Mains supply cable 24/230 VAC (optional when selecting mains supplied Pulse Transmitter/Pulse Divider)
Cable with PVC-mantle (2 x 0.75 mm²)
Housing, Cable Extender Box
Base, cover ABS

ULTRAFLOW®54(H)/(J)
10 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
3 Type overview
Nom . flow q
p
[m³/h]
0.6 G¾Bx110 mm G1Bx130 mm (G1Bx190 mm)
1.5 G¾Bx110 mm G¾Bx165 mm G1Bx130 mm G1Bx190 mm (G1Bx110 mm)
2.5 G1Bx190 mm (G1Bx130 mm)
3.5 G1¼Bx260 mm (G1¼Bx135 mm) (G1¼Bx150 mm)
6G1
¼Bx260 mm G1½Bx 260 mm (G1¼Bx135 mm) (G1 ¼Bx150 mm)
10 G2Bx300 mm (G2x200 mm)
Installation dim ensions
(...) Country specific variants
Table 2. Type overview.
Thread EN ISO 228-1

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 11
4 Ordering details
4.1 ULTRAFLOW®54 (H)/(J)
q
p
q
i
q
s
Length Meter factor
[m³/h] [m³/h] [m³/h] [mm] [pulses/l]
65-5- CAHA -XXX 0.6 0.006 1.2 100:1 G¾B (R½) 16/25 110 300 Brass
65-5- CAHD -XXX 0.6 0.006 1.2 100:1 G1B (R¾) 16/25 130 300 Brass
(65-5- CAHF -XXX) 0.6 0.006 1.2 100:1 G1B (R¾) 16/25 190 300 Brass
65-5- CDHA -XXX 1.5 0.015 3 100:1 G¾B (R½) 16/25 110 100 Brass
65-5- CDHC -XXX 1.5 0.015 3 100:1 G¾B (R½) 16/25 165 100 Brass
(65-5- CDH1 -XXX) 1.5 0.015 3 100:1 G1B (R¾) 16 110 100 Brass
65-5- CDHD -XXX 1.5 0.015 3 100:1 G1B (R¾) 16/25 130 100 Brass
65-5- CDHF -XXX 1.5 0.015 3 100:1 G1B (R¾) 16/25 190 100 Brass
(65-5- CEHD -XXX) 2.5 0.025 5 100:1 G1B (R¾) 16/25 130 60 Brass
65-5- CEHF -XXX 2.5 0.025 5 100:1 G1B (R¾) 16/25 190 60 Brass
65-5- CGJG -XXX 3.5 0.035 7 100:1 G1¼B (R1) 16/25 260 50 Brass
(65-5- CGJ6 -XXX) 3.5 0.035 7 100:1 G1¼B (R1) 16/25 135 50 Brass
(65-5- CGJ7 -XXX) 3.5 0.035 7 100:1 G1¼B (R1) 16/25 150 50 Brass
65-5- CHJG -XXX 6 0.060 12 100:1 G1¼B (R1) 16/25 260 25 Brass
65-5- CHJH -XXX 6 0.060 12 100:1 G1½B (R1¼) 16/25 260 25 Brass
(65-5- CHJ6 -XXX) 6 0.060 12 100:1 G1¼B (R1) 16/25 135 25 Brass
(65-5- CHJ7 -XXX) 6 0.060 12 100:1 G1¼B (R1) 16/25 150 25 Brass
65-5- CJJJ -XXX 10 0.100 20 100:1 G2B (R1½) 16/25 300 15 Brass
(65-5- CJJ8 -XXX) 10 0.100 20 100:1 G2B (R1½)16/25 200 15 Brass
*
XXX - code for final assembly, approvals etc. - determined by Kamstrup. A fewvariants may not be available in national approvals.
Type number * Connection
Dynamic
range
q
p
:q
i
PN Material
(Housing)
Table 3. Type numbers of ULTRAFLOW®54 (H)/(J).
When ordering ULTRAFLOW®and MULTICAL®separately, please also consult the respective Technical descriptions
of MULTICAL®602/603/801 (5512-931_GB/5512-2029_GB/5512-571_GB) for flow meter coding.
4.2 Accessories for ULTRAFLOW®
1 pc. 2 pcs.
DN15 R ½ G ¾ - 6561-323
DN20 R ¾ G 1 - 6561-324
DN25 R 1 G 5/4 6561-325 -
DN32 R 5/4 G 1½ 6561-314 -
DN40 R1
½
G 2 6561-315 -
Size Nipple Union Type No.
Couplings
Table 4. Couplings including gaskets (PN16).
Size (union) T
y
pe No.
G ¾ 2210-061
G 1 2210-062
G 5/4 2210-063
G 1½ 2210-064
G 2 2210-065
Gaskets for couplings
Table 5. Gaskets.

ULTRAFLOW®54(H)/(J)
12 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
4.3 Pulse Transmitter / Pulse Divider and Cable Extender Box
4.3.1 Introduction
Depending on the application of ULTRAFLOW®, galvanic separation, adaptation of meter factor to a foreign
calculator or longer cables between ULTRAFLOW®and MULTICAL®might become necessary. Pulse Transmitter,
Pulse Divider and Cable Extender Box are electronic devices, which are mounted between ULTRAFLOW®and the
calculator, and which can provide different technical solutions for these purposes, respectively.
Pulse Transmitter and Pulse Divider are delivered with built-in supply for ULTRAFLOW®. By default Pulse
Transmitter/Pulse Divider is powered by a built-in battery. Alternatively, Pulse Transmitter/Pulse Divider is
externally powered by 24 VAC or 230 VAC.
Pulse Transmitter and Pulse Divider are delivered with galvanic separated output module. See paragraph 4.3.3
below.
Galvanic separation is used in the following situations:
1) For flow sensor no. 2 in connection with MULTICAL®. If two flow sensors are used together with
MULTICAL®, one must be galvanic separated.
For further info, see paragraph 7.7.3 Calculator with two flow sensors.
2) If ULTRAFLOW®is connected to other equipment/foreign calculators.
Note: Due to galvanic separation flow-info is not possible if Pulse Transmitter or Pulse Divider is used.
When a Pulse Transmitter or Pulse Divider is connected between ULTRAFLOW®and MULTICAL®, the cable length can
be extended depending on the calculator up to 100 m. For further info, see paragraphs 4.3.2 and 4.3.3.
In cases, where galvanic separation is not necessary, and flow-info is desired, the Cable Extender Box allows
prolongation of the cable length between ULTRAFLOW®and MULTICAL®of up to max. 30 m. For further info, see
paragraph 4.3.7.
4.3.2 Type number composition of Pulse Transmitter and Pulse Divider
Pulse Transmitter 66 99 903 -
Pulse Divider 66 99 907 - Y Z - XXX
Output module
Supply module
Final assembly and marking
4.3.3 Output module and supply module
Y Output module Corresponding supply module
2 Galvanically separated module 0, 7, 8
3 Galvanically separated module, low power 0, 2, 7, 8
Z Supply module Corresponding output module
0 No supply 2, 3
2 Battery, D-cell 3
7 230 VAC supply module 2, 3
8 24 VAC supply module 2, 3
Table 6. Output module (Y) and supply module (Z) for Pulse Transmitter and Pulse Divider.
Pulse Transmitter and Pulse Divider are available with one of two different galvanically separated output modules.

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 13
Output module (Y=2) is used when extra long cables are needed. When connected to MULTICAL®this requires a DC
supply as shown in Figure 22 and Figure 23 at page 30. (Please also refer to the MULTICAL®Technical description,
Flow sensor with active 24 V pulse output). For output module (Y=2) battery supply is not an option.
Output module (Y=3) is intended for battery supply with a battery lifetime of minimum 6 years. Output module
(Y=3) is selected by default.
When Pulse Transmitter and Pulse Divider are mains supplied (24 VAC or 230 VAC) and connected with a 3-wire
connection to MULTICAL®, both output modules can be used. See Figure 20 and Figure 21 at page 29 and 30,
respectively.
For further info, see paragraph 7.6.2 Electrical connection of Pulse Transmitter and Pulse Divider.
4.3.4 Pulse Divider configuration CCC-DD-E-MMM
The Pulse Divider must, in accordance with Table 7, be configured for ULTRAFLOW®meter factor (CCC), which is
unambiguously linked to the nominal flow qp, as well as the meter factor (DD) and pulse duration (E) required for
the Pulse Divider. MMM indicates selection of customer label.
qpCCC
[m³/h] [imp/l] [l/imp] Divider DD [ms] [ms] (E=4) [ms] (E=5) [ms] (E=6)
0.6 116 300 3.9 --- Default
0.6 1 300 33 - 20 50 100
0.6 2.5 750 63 - - - 100
1.5 119 100 3.9 ---Default
1.5 1 100 33 - 20 50 100
1.5 2.5 250 63 - - - 100
1.5 10 1000 34 - - - 100
2.5 198 60 3.9 ---Default
2.5 1 60 33 - 20 50 100
2.5 2.5 150 63 - - - 100
2.5 10 600 34 - - - 100
3.5 151 50 3.9 ---Default
3.5 1 50 33 - 20 50 -
3.5 2.5 125 63 - - - 100
3.5 10 500 34 - - - 100
3.5 25 1250 64 - - - 100
6 137 25 3.9 --- Default
6 1 25 33 - 20 50 -
6 2.5 62.5 63 - - - 100
6 10 250 34 - - - 100
6 25 625 64 - - - 100
10 178 15 3.9 ---Default
10 1 15 33 - 20 50 -
10 10 150 34 - - - 100
10 25 375 64 - - - 100
Meter factor Pulse duration
Table 7. Configuration variants of meter factor (DD) and pulse duration (E)
for Pulse Divider for ULTRAFLOW®54 (H)/(J), qp0.6…10 m3/h.
Based on a qp-value one of the meter factor options for the Pulse Divider is selected from Table 7. The pulse duration
options appear from the same line as the selected meter factor.
Example: For ULTRAFLOW®54 (H) with qp1.5 m3/h (100 imp/l, CCC=119) a pulse factor of 1 l/pulse (DD=33) for the
Pulse Divider is required. Based on this pulse factor you have the options of pulse durations 20 (E=4), 50 (E=5) or
100 (E=6) milliseconds.
Default values in Table 7 indicate meter factors and pulse durations of ULTRAFLOW®54 (H)/(J).

ULTRAFLOW®54(H)/(J)
14 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
4.3.5 Accessories for Pulse Transmitter and Pulse Divider
Please note that not all article numbers in Table 8 can be directly ordered, some must be ordered via our service
department.
65-000-000-2000 D-cell lithium battery with two-pole connector
3026-477
1)
Fitting for D-cell battery Enclosed if battery supply
or “No supply” is selected
1650-157
1)
Plug for cable connection Enclosed if battery supply
or “No supply” is selected
65-000-000-7000
2)
230 VAC supply module
65-000-000-8000
2)
24 VAC supply module
5000-290 Cable between supply module and output module Enclosed if supply module
is selected
5000-286 24/230 VAC power cable Optional
6699-012 Output module (Y=2), galvanically separated
5550-1062
6699-013 Output module (Y=3), galvanically separated, “Low power”
5550-1219
5000-333 2.5 m silicone cable (3-wire) Optional
5000-259 5 m silicone cable (3-wire) Optional
5000-270 10 m silicone cable (3-wire) Optional
3026-207 Bracket for wall munting Optional
Article number Description
Note
(when ordering Pulse
Transmitter/Pulse Divider)
1)
Obligatory when changing from mains supply module to battery supply.
2)
Including 5000-290.
Table 8. Accessories for Pulse Transmitter and Pulse Divider.
4.3.6 Cables
Pulse Transmitter and Pulse Divider are available with signal cable lengths 2.5; 5 or 10 m. The signal cable is
mounted from the factory.
If 24/230 VAC supply module is selected, Pulse Transmitter and Pulse Divider are optionally available with mains
supply cable. The cable is mounted from the factory.
4.3.7 Cable Extender Box
The Cable Extender Box (Type 6699-036) allows a signal cable length of up to max. 30 m between ULTRAFLOW®and
MULTICAL®. The device supports flow-Info, but it does not provide galvanic separation (for further details see
paragraph 4.3.1). The Cable Extender Box (Type 6699-036) must be ordered separately.
Kamstrup offers signal cables with a length of 2.5 m (Type 5000-333), 5 m (Type 5000-259) and 10 m (Type 5000-
270), which can be ordered separately. In combination with the signal cables of 2.5m, 5 m or 10 m typically
delivered with ULTRAFLOW®, different total length of up to 20 m between ULTRAFLOW®and MULTICAL®can be
achieved. With signal cables of different length but equal quality as Kamstrup’s signal cables, it is possible to find
individual solutions for the cable extension up to max. 30 m between ULTRAFLOW®and MULTICAL®. For electrical
connection, see paragraph 7.6.3.

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 15
5 Dimensioned sketches
All measurements are in mm, unless otherwise stated.
5.1 ULTRAFLOW®54 (H)
ULTRAFLOW®54 (H), G¾B and G1B
Figure 1
Thread EN ISO 228-1
Thread L M H2 A B1 B2 H1
Approx. weight
kg
G¾B (qp0.6;1.5) 110 L/2 86 8 37 32 55 0.41
G1B (qp1.5) 110 L/2 86 12 37 32 55 0.46
G1B (qp0.6;1.5) 130 L/2 86 12 37 32 55 0.51
G1B (qp2.5) 130 L/2 86 12 40 35 55 0.53
G¾B (qp1.5) 165 L/2 86 8 37 32 55 0.51
G1B (qp0.6;1.5) 190 L/2 86 12 37 32 55 0.61
G1B (qp2.5) 190 L/2 86 12 40 35 55 0.67
Table 9

ULTRAFLOW®54(H)/(J)
16 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
5.2 ULTRAFLOW®54 (J)
ULTRAFLOW®54 (J), G1¼B, G1½B and G2B
Figure 2
Thread EN ISO 228-1
Thread L M H2 A B1 B2 H1
Approx. weight
kg
G1¼ (qp3.5; 6.0) 135 63 89 14 58 20 55 0.9
G1¼ (qp3.5; 6.0) 150 71 89 14 58 20 55 1.0
G1¼ (qp3.5) 260 L/2 89 16 58 20 55 1.5
G1¼ (qp6.0) 260 L/2 89 16 60 20 55 1.6
G1½(qp6.0) 260 L/2 89 31 60 24 55 1.7
G2 (qp10) 200 85 89 33 63 29 55 1.8
G2 (qp10) 300 L/2 89 40.2 63 29 55 2.5
Table 10

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 17
5.3 Pulse Transmitter and Pulse Divider
Figure 5. Wall mounted Pulse
Transmitter/Pulse Divider.
Figure 6. Pulse Transmitter/Pulse Divider
mounted on ULTRAFLOW
®
54 (H).
Figure 4. Pulse Transmitter/Pulse Divider
seen from the side.
Figure 3. Pulse Transmitter/Pulse Divider
seen from the front.

ULTRAFLOW®54(H)/(J)
18 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
5.4 Cable Extender Box
(a) (b)
Figure 7. Cable Extender Box seen from the front (a) and the side (b).

ULTRAFLOW®54(H)/(J)
KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018 19
6 Pressure loss
Pressure loss in a flow sensor is stated as max. pressure loss at qp. According to EN 1434, max. pressure loss must
not exceed 0.25 bar, unless the energy meter includes a flow controller or functions as pressure reducing
equipment.
The pressure loss in a sensor increases with the square of the flow and is usually stated as a direct proportionality
between the flow and the square root of the pressure loss:
pkqq
k
pv
v
 2
2
1
where:
q= volume flow rate 





h
m3
v
k= volume flow rate at 1 bar pressure loss 





barh
m3
p= pressure loss
 ;bar


Pabar 5 101  
q
p
Nom. diameter Δp@q
p
[email protected] bar
[m³/h] [mm] [bar] [m³/h]
A 0.6 DN15/DN20 0.03 3.46 1.7
B 1.5 DN15/DN20 0.09 4.89 2.4
C 2.5 DN20 0.09 8.15 4.1
D 3,5 DN25 0.07 13.42 6.8
D 6 DN25* 0.20 13.42 6.8
E 6 DN25/DN32 0.06 24.50 12.3
F 10 DN40 0.06 40.83 20.4
* Types 65-5-CHJ6-XXX and 65-5-CHJ7-XXX.
Graph kv
Table 11. Pressure loss table.
0,01
0,1
1
0,1 1 10 100
Δp [bar]
Flow [m³/h]
Δp ULTRAFLOW
®
54 (H)/(J)
AB CDEF
Figure 8. Pressure loss graphs of ULTRAFLOW®54 (H)/(J).

ULTRAFLOW®54(H)/(J)
20 KamstrupA/S∙TechnicalDescription∙5512‐1554_J1_GB_04.2018
7 Installation
Prior to installation of the flow sensor, the system should be flushed and protection plugs/plastic diaphragms
removed from the flow sensor.
Correct flow sensor position (flow or return) appears from the front label of MULTICAL®. The flow direction is
indicated by an arrow on the flow sensor. Couplings and gaskets are mounted as shown in Figure 9.
Pressure stage ULTRAFLOW®:PN16/PN25, see marking. Flow sensor marking does not cover included accessories.
Temperature of medium, ULTRAFLOW®54: 15…130 °C/15…90 °C, see marking.
Mechanical environment: M1 - fixed installation with minimum vibration - and M2 - fixed installation with
considerable or high vibration level (flow sensor type 65-5-XXHX-XXX only).
Electromagnetic environment: E1 and E2 (housing / light industry and industry). The meter’s control cables must
be drawn at min. 25 cm distance from other installations.
Climatic environment: Must be installed in environments with non-condensing humidity (< 93% RH) as well as in
closed locations (indoors).
The ambient temperature must be within 5…55 °C.
Maintenance and repair: The flow sensor is verified separately and can, therefore, be separated from the calculator.
Direct connection of ULTRAFLOW®is only permitted to Kamstrup calculators on terminals 11-9-10, as shown in
paragraph 7.6 Electrical connections. Connection to different calculator types requires the use of a Pulse
Transmitter or Pulse Divider.
Replacement of supply and change of supply type is permitted in Pulse Transmitter/Pulse Divider. For battery supply
a lithium battery with connector from Kamstrup A/S must be used. Lithium batteries must be correctly handled and
disposed (see Kamstrup document 5510-408, ”Lithium batteries - Handling and disposal”).
It is permissible to replace output modules of Pulse Transmitter/Pulse Divider too.
Other repairs require subsequent reverification in an accredited laboratory.
Note: Please make sure that meter factors of flow sensor and calculator are identical.
At medium temperatures above 90 °C calculator and Pulse Transmitter/Pulse Divider must not be mounted on the
flow sensor. Instead wall mounting is recommended.
In order to prevent cavitation the back pressure at ULTRAFLOW®must be min. 1.0 bar (1.5 bar) at qpand min. 2.0
bar (2.5 bar) at qsfor qp 0.6…2.5 m3/h (qp ≥3.5 m3/h). This applies to temperatures up to approx. 80oC.
ULTRAFLOW®must not be exposed to pressure lower than the ambient pressure (vacuum).
ULTRAFLOW®54 ought neither to be insulated nor wrapped as natural ventilation of the sensor is thereby prevented.
Should you after careful consideration decide to insulate ULTRAFLOW®after all, the electronics box must remain
uninsulated.
When the installation has been completed, water flow can be turned on. The valve on the meter's inlet side must
be opened first.