Kärcher BD-405039E User manual

9.800-414.0
MODEL # ORDER #
BD-405039E 1.107-023.0
BD-455039E 1.107-024.0
BD-343089E 1.107-083.0
BD-373539 1.107-021.0
BD-404029 1.107-022.0
MP-455034E 1.107-002.0
MP-343084E 1.107-082.0
MP-373534 1.107-001.0
HD 4.0/50 Pb CAGE / BR-405037E 1.575-200.0
HD 4.5/50 Pb CAGE / BR-455037E 1.575-201.0
HD 3.4/30 Db CAGE / BR-343087E 1.575-202.0
HD 3.5/32 Pb CAGE / BR-353237 1.575-204.0
HD 3.7/35 Pb CAGE / BR-373537 1.575-205.0
HD 4.0/40 Pb CAGE / BR-404027 1.575-207.0
SERVICE MANUAL

3
CONTENTS
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached
to the pressure washer.You should record both serial number and
date of purchase and keep in a safe place for future reference.
9.800-414.0 • Rev. 11/09
Single Axle Exploded View and Parts List ...........................................4-5
Dual Axle Exploded View and Parts List...............................................6-9
Hose and Spray Gun Assembly........................................................ 10-11
Specifications....................................................................................12-13
H Pump Exploded View and Parts List .............................................14-15
M.2 Pump Exploded View and Parts List..........................................16-17
HHC 930 Pump Exploded View and Parts List .................................18-19
T.1 Pump Exploded View and Parts List ...........................................20-21
AR-AL 607 Unloader Exploded View and Parts List .........................22-23
VB350/4 Unloader Exploded View and Parts List.................................. 24
Troubleshooting ................................................................................25-26

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
4
“Thisproduct contains chemicals known to the State of
Californiato cause cancer and birth defects or other
reproductiveharm. Operation of This Equipment May
CreateSparks That Can Start Fires Around DryVegetation.
ASpark Arrestor May be Required. The Operator Should
ContactLocal Fire Agencies for Laws or Regulations
Relatingto Fire Prevention Requirements.”
WARNING
8.917-015.0
EXPLODED VIEW - SINGLE AXLE
132
37
29
2
41
7
5
41
34
35
33
36
15
40
48
55
51
55
30
19
17
20
22
52
53
14
16
44
39
43
27
43
49
43 27
43
49
3
4
28
12
6
42 8
46
13
47
38
11
50
31
10
9
21
25
26
21
9
23
24
18
37
56
56
45
54
57
59
59
45
58
60
61
62

9.800-414.0 • Rev. 11/09
PRESSURE WASHER OPERATOR’S MANUAL
5
EXPLODED VIEW PARTS LIST- SINGLE AXLE
ITEM PART NO. DESCRIPTION QTY
19.800-006.0 Label, "Hot/Caliente" w/
Arrows Warning 1
29.800-008.0 Label, Danger Cool Engine 1
38.932-968.0 Label, Intended For
Outdoor Use 1
49.800-034.0 Label, Clear Lexan,
2-1/4" x 4-1/2" 1
59.800-036.0 Label, Warning, Pictoral, Small 1
69.803-842.0 Label, Instructions 1
79.800-046.0
8.901-145.0
8.900-281.0
Label, Belt Guard, Kärcher
Label, Belt Guard, BD
Label, Belt Guard, MP
1
1
1
88 .9 32- 9 67.0 Label, Nozzle Identification 1
99.802-036.0 Nipple, 1/2" JIC, 3/8" Pipe 2
10 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1
11 9.802-048.0 Swivel, 1/2" JIC Fem, 3/8"
Male
1
12 9.802-064.0 Grommet, Rubber, Nozzle
Holder
5
13 9.802-066.0 Pad, Soft Rubber, 50 Duro 2
14 9.802-070.0 Grip, 1" Square, Handle 2
15 9.802-092.0 Belt Guard, CW 1
16 9.802-107.0 Fastener, Ratchet, Black Nylon 2
17 9.8 02-118.0 Elbow, 1/2" Street, Brass 1
18 9.802-129.0 Elbow, 1/2" JIC x 3/8", 90° 1
19 9.802-131.0 Elbow, 1/2" JIC x 1/2", 90° 1
20 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF
w/Strainer 1
21 9.802-151.0 Swivel, 1/2" JIC Fem, Push-On 4
22 9.802-163.0 Strainer, 1/2" PA, Inline Plastic 1
23 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST
Male
1
24 8.707-254.0 Pump Protector, 3/8" PTP 1
25 9.802-241.0 Hose, 3/8" x 25", 2 Wire, Pres-
sure Loop 1
26 9.802-259.0 Hose, 1/2", Push-On 15"
27 9.802-271.0 Wheel & Tire Assy, 6" Steel
Rim w/Tube 2
28 9.802-295.0 Nozzle, SAQCMEG 0004, Red
(3200, 3500 PSI)
1
9.802-296.0 Nozzle, SAQCMEG 1504,
Yellow (3200, 3500 PSI)
1
9. 8 02-2 9 7.0 Nozzle, SAQCMEG 2504,
Green (3200, 3500 PSI)
1
9.802-298.0 Nozzle, SAQCMEG 4004,
White (3200, 3500 PSI)
1
29 Engine, See Specifications
30 Pump, See Specifications
31 Unloader, See Specifications
ITEM PART NO. DESCRIPTION QTY
32 Engine Pulley, See Specifica-
tions
33 Pump Pulley, See Specifica-
tions
34 Engine Bushing,
See Specifications
35 Pump Bushing, See Specifications
36 Belt, See Specifications
37 9.802-728.0 Bolt, 3/8" x 2" NCHH 6
38 9.802-723.0 Bolt, 3/8" x 1-1/2", NC HH 2
39 9.802-740.0 Bolt, 1/2" x 3-1/2", NC HH 1
40 9.802-744.0 Bolt, 10mm x 20mm, HH 4
41 9.802-753.0 Screw, 1/4" x 3/4" HH NC,
Whiz
3
42 9.197- 0 0 3. 0 Nut, 3/8" ESNA, NC 4
43 9.802-782.0 Collar, 5/8" Bore Shaft 3010 4
44 9.802-809.0 Washer, 1/2" Flat 1
45 9.802-807.0 Washer, 3/8" Flat, SAE 8
46 9.802-807.0 Washer, 3/8" Flat, SAE 2
47 9. 8 02- 817. 0 Washer, 3/8" x 1" 2
48 9.802-816.0 Washer, 7/16", Lock Split Ring 4
49 9.802-820.0 Washer, Nylon Spacer, 0.656"
x 1.25" x 0.65" Thick 2
50 9.802-870.0 Block, Unloader, 3/8" x 3/8",
1.25 Steel 1
51 9.803-103.0 Slider, Pump/Belt Guard
Mount, Red
1
52 9.8 0 3 -110 .0 Axle, 5/8" x 27.80 L 1
53 8.912-442.0
8.912-441.0
Assy, Weld, CW Cage, Small
Black
Assy, Weld, CW Cage, Small
Red
1
1
54 9.197- 0 0 3. 0 Nut, 3/8" ESNA, NC 2
55 9.802-776.0 Nut, 5/16" ESNA 4
56 8.718-980.0 Washer, 5/16" Flat 4
57 8.706-984.0 Adapter, 1/2 x 1/2
(5000 PSI Models)
1
58 9.800-049.0 Label, Manufacturer's
Cleaning Solution 1
59 9.802-802.0 Washer, 1/4" Flat 3
60 9.802-225.0 Chemical Injector Assy,
3-5 GPM, .83 1
61 8.704-660.0 Label, Shark, Die-cut
(HD and BR Units)
1
62 8.917-015.0 Label, Regulation 4442.6 1

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
6
Assembledin USA
Containscomponents from one or more
ofthe followingcountries: United States,
Austria,brazil,Canada, China, England,
France,Honduras, Italy,Japan, Mexico,
Romania,Taiwan, Thailand, Vietnam.
10-08017
INTENDEDFOR OUTDOOR USE.
INSTRUCCIONES
MODED'EMPLOI
INSTRUCTIONS
THISMACHINECONFORMS TO 2007
CALIFORNIAEVPREGULATIONSFOR SMALL
OFFROADENGINES UNDER 13 CCR SECTION
2766(B).REFER TOOWNER'S MANUAL FOR
MAINTENANCESPECIFICATIONS
.
IMPORTANTEMISSIONS
INFORMATION
8.916-084.0
“Thisproduct contains chemicals known to the State of
Californiato cause cancer and birth defects or other
reproductiveharm. Operation of This Equipment May
CreateSparks That Can Start Fires Around Dry Vegetation.
ASpark Arrestor May be Required. The Operator Should
ContactLocal Fire Agencies for Laws or Regulations
Relatingto Fire Prevention Requirements.
”
WARNING
8.917-015.0
EXPLODED VIEW - DUAL AXLE
31
39
40
2
27
4
55
5
57
57
56
52
32
26
34
38 35
37
57
36
78
21
19
61
15
14
13
1
12
28
18
16
18 33
65
45
21
9
850
22
60
46
42
59
30 11 59
47
53
7
25
59, 60, 61
29
51
10,41
47,59
60
24
49
29
48
54
43
73
73
48
74
49
49
74
48
74
48
74 48
7269
70
58
70
66
67
74
48
48
74
74
71
79
23
75
76
64
17
Diesel
Models
18
45
50
23
16
8, 9
51
3
68
80
81
77
6
62
22
89
88
58
72
85
86
87
59
84 44
71
82
10
59
60
88
43
Diesel
Models Only
88
60 90
42
91
93
83
92
63
95
94
96
98
97
100
99
101
102
103
21
91
104
105
106
Reverse
view of label

9.800-414.0 • Rev. 11/09
PRESSURE WASHER OPERATOR’S MANUAL
7
EXPLODED VIEW PARTS - DUAL AXLE
ITEM PART NO. DESCRIPTION QTY
1 9.800-001.0 Label, This Tank For Gas Only (5000 PSI Models) 1
9.800-000.0 Label, Diesel (Diesel Models Only) 1
2 9.800-006.0 Label, “Hot/Caliente” w/Arrows 1
3 9.800-008.0 Label, Danger Cool Engine (5000 PSI Models) 1
4 9.800-036.0 Label, Warning Pictoral (Small) 1
5 9.800-047.0 ▲Label, Logo Belt Guard (HD and BR) 1
8.901-144.0 ▲ Label, Logo, Belt Guard (BD) 1
8.900-271.0 ▲ Label, Logo, Belt Guard (MP) 1
6 9.803-842.0 Label, Instructions 1
7 9.800-010.0 Label, Nozzle Identification 1
8 9.802-036.0 Nipple, 1/2” JIC, 3/8” Pipe 1
9 9.802-048.0 Swivel, 1/2" JIC Fem, 3/8" Male 1
10 9.802-053.0 Bushing, Rubber, Nitrile (Honda and Kohler/Lombardini Models) 2
11 9.802-064.0 Grommet, Rubber, Nozzle Holder 5
12 9.802-079.0 Tank, Encore, 5 Gallon Tank 1
13 9.802-089.0 Cap, Fuel Tank, Plastic 1
14 9.802-090.0 Battery, Box 1
15 9.802-091.0 Plate, Battery Box, Small, Polypro 1
16 9.802-036.0 Nipple 1/2" JIC x 3/8" Male (Diesel & Vanguard Models) 1
9.802-037.0 Nipple, 1/2" JIC x 3/8" Female (Honda Models) 1
17 9.802-107.0 Fastener, Ratchet, Black Nylon 2
18 9.802-131.0 Elbow, 1/2" JIC x 1/2", 90° (Honda and Kohler/Lombardnini Models) 2
9.802-129.0 Elbow, 1/2” JIC x 3/8”, 90° (4000 PSI Models) 1
19 9.802-146.0 Swivel, 1/2"MP x 3/4" GHF w/Strainer 1
20 9.802-151.0 Swivel, 1/2" JIC Fem, Push-On 2
21 9.802-163.0 Strainer, 1/2" PA, Inline Plastic 1
22 9.802-168.0 Nipple, 3/8" Female, 11,000 PSI (5000 PSI Models) 1
9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male (Diesel Models Only) 1
23 9.802-182.0 Pump Protector, 1/2" PTP (5000 PSI Models) 1
9.802-181.0 Pump Protector, 3/8" (Diesel Models Only) 1
24 9.803-844.0 Cable Tie, Wrap (Honda and Kohler/Lombardini Models) 2
25 9.802-207.0 Clamp, Round, 0.56 I.D. (5000 PSI Models) 1
26 9.802-247.0 Hose, 3/8" x 14", 2 Wire, 5800 PSI Pressure Loop (5000 PSI Models) 1
9.802-238.0 Hose, 3/8" x 1/4", 2 Wire Pressure (Diesel & Vanguard Models) 1
27 9.802-254.0 Hose, 1/4", Push-On, Fuel Line 4.75 ft.
28 9.802-259.0 Hose, 1/2", Push-On 1.25 ft.
29 9.802-271.0 Wheel & Tire Assembly, 6" 4
30 9.802-291.0 Nozzle, SACQMEG, 0003.5, Red (4.0 GPM/5000 PSI) 1
9.802-292.0 Nozzle, SAQCMEG 1503.5, Yellow (4.0 GPM/5000 PSI) 1
9.802-293.0 Nozzle, SAQCMEG, 2503.5, Green (4.0 GPM/5000 PSI) 1
9.802-294.0 Nozzle, SAQCMEG 4003.5, White (4.0 GPM/5000 PSI) 1
9.802-295.0 Nozzle, SAQCMEG 0004, Red (4.5 GPM, Diesel & 4000 PSI Models) 1
9.802-296.0 Nozzle, SAQCMEG 1504, Yellow (4.5 GPM, Diesel & 4000 PSI Models) 1
9.802-297.0 Nozzle, SAQCMEG 2504, Green (4.5 GPM, Diesel & 4000 PSI Models) 1
9.802-298.0 Nozzle, SAQCMEG 4004, White (4.5 GPM, Diesel & 4000 PSI Models) 1
9.802-311.0 Nozzle COMPL, QCEM-6540, Brass 1
31 Engine, See Specifications Pages

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
8
EXPLODED VIEW PARTS - DUAL AXLE
ITEM PART NO. DESCRIPTION QTY
32 Pump, See Specifications Pages
33 Unloader, See Specifications Pages
34 Engine Pulley, See Specifications Pages
35 Pump Pulley, See Specifications Pages
36 Pump Bushing, See Specifications Pages
37 Engine Bushing, See Specifications Pages
38 Belts, See Specifications Pages
39 9.802-503.0 Cable, Battery, 32" Red, 4 Gauge 1
40 9.802-504.0 Cable, Battery, 36" Black, 4 Gauge 1
41 9.802-177.0 Valve, Shut-Off, 1/4 Turn 1
42 9.802-710.0 Bolt, 5/16" x 1", NC HH 4
43 9.802-727.0 Bolt, 3/8" x 1-3/4" (Diesel Models Only) 4
9.802-728.0 Bolt, 3/8" x 2", NC, HH (5000 PSI Models Only) 4
44 9.802-054.0 Elbow, Fuel Tank, Zinc (Diesel Models Only) 1
45 9.802-728.0 Bolt, 3/8" x 2" NC, HH 2
46 9.803-845.0 Bolt, 1/2" x 5" NC HH Tap (5000 PSI Models Only) 1
9.802-740.0 Bolt, 1/2" x 3-1/2", NC, HH (Diesel Models Only) 1
47 9.802-751.0 Screw, 1/4" x 5/8", Phil PH MS 4
48 9.802-782.0 Collar, 5/8" Bore Shaft 8
49 9.802-820.0 Washer, Nylon Spacer, 0.656 x 1.25 x 0.65 4
50 9.802-870.0 Block, Unloader, 3/8" x 3/8" Brass 1
51 9.803-037.0 Axle, 5/8" x 31.25" 2
52 9.803-104.0 Guard, Belt, Rear Steel 1
53 8.912-480.0 Assembly, Weld, Battery Brkt, CW Cage, Black 1
9.803-847.0 Assembly, Weld, Battery Brkt, CW Cage, Red 1
8.912-502.0 Holder, Nozzle 1
54 9.802-964.0 Assembly, Weld, Cage, CW Black 1
8.912-486.0 Assembly, Weld, Slider, CW Cage, Red 1
55 9.803-304.0 Guard, Belt, Front, CW Cage, Large 1
56 9.802-967.0 Assembly, Weld, Slider, CW Cage, Black 1
8.912-497.0 Assy, Weld, Slider, CW Cage, Red 1
9.803-846.0 Slider, Assembly, Black (Diesel Models Only) 1
57 9.802-765.0 Screw, 1/4" x 1/2" BH SOC CS 7
58 9.802-773.0 Nut, 1/4" ESNA, NC 4
59 9.802-804.0 Washer, 5/16" Flat, SAE 20
60 9.802-776.0 Nut, 5/16" ESNA, NC 12
61 9.802-708.0 Screw, 5/16"-18 x 3/4" M PH TRH 4
62 9.802-124.0 Plug, 1/4" Countersunk (5000 PSI Models Only) 1
63 9.802-744.0 Bolt, 10mm x 20mm, HH 4
64 9.802-070.0 Grip, 1" Square Handle 2
65 9.802-118.0 Tee, 1/2", Branch Male 1
66 9.802-996.0 Bracket, Brake Pad, Black 1
8.912-019.0 Bracket, Brake Pad, Red 1
67 9.802-997.0 Linkage, Brake, Black 1
8.912-020.0 Linkage, Brake, Red 1
68 9.802-809.0 Washer, 1/2" Flat 1
69 9.802-966.0 Handle, Break, CW Cage, Black 1
8.912-495.0 Handle, Brake, CW Cage, Red 1

9.800-414.0 • Rev. 11/09
PRESSURE WASHER OPERATOR’S MANUAL
9
ITEM PART NO. DESCRIPTION QTY
70 9.802-705.0 Bolt, Carriage, Zinc, 1/4"-20 x 1.0 PLT 4
71 9.802-210.0 Clamp, Hose, .46-.54 ST (Honda and Diesel Models) 2
72 9.802-802.0 Washer, 1/4" Flat, SAE 12
73 9.802-803.0 Washer, 1/4" Flat, SAE, Black, Zinc 5
74 9.802-810.0 Washer, 5/8" Flat 8
75 9.803-843.0 Valve, Safety Relief, 6000PSI (5000 PSI Models Only) 1
76 9.802-030.0 Elbow, 3/8" Street, Female (5000 PSI Models Only) 1
77 8.705-974.0 Nipple, 3/8" Hex Steel (5000 PSI Models Only) 1
78 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1
79 9.802-689.0 Muffler, Honda,GX620/670 Right (5000 PSI Models Only) 1
8.915-687.0 ▲Deflector, Exhaust, Honda 1
9.803-631.0 ▲ Muffler, Exhaust, Vanguard 16 HP 1
9.803-867.0 ▲ Guard, Muffler, Vanguard, 16 HP 1
9.802-868.0 ▲ Brace, Muffler Guard, 16 HP 1
8.718-028.0 ▲ Muffler, Deflector, Vanguard 1
80 9.800-034.0 Clear Lexan 1
81 9.800-014.0 Label, Intended For Outdoor Use 1
82 9.802-254.0 Hose, 1/4 Push-On (Diesel Models) 7.66 ft.
83 9.802-035.0 Plug, 1/8" Square Head, Black 1
84 9.802-148.0 Adaptor, 1/2" x 1/2" 1
85 9.802-770.0 Screw, 1/4" x 1" (5000 PSI Models) 2
86 9.802-803.0 Washer, 1/4" Flat, SAE, Black (5000 PSI Models) 2
87 9.802-773.0 Nut, 1/4" ESNA (5000 PSI Models) 2
88 9-802-807.0 Washer, 3/8" Flat 10
89 9.197-003.0 Nut, 3/8" ESNA 6
90 9.803-305.0 Bracket, Regulator 1
91 9.800-049.0 Label, Manufacturer's Cleaning Solution 1
92 9.802-816.0 Washer, 7/16" Lock, Split Ring 4
93 9.802-225.0 Chemical Injector Assy., 3-5 GPM, .83 (Diesel & Vanguard Models) 1
9.802-226.0 Downstream Inj. Assy, 5000 PSI (5000 PSI Models Only) 1
94 9.802-259.0 Hose, 1/2" Push-On 14"
95 9.802-126.0 Plug, 1/2" JIC 1
96 9.802-129.0 Elbow, 1/2" JIC x 3/8" 1
97 9.802-203.0 Clamp, 1/2" 1
98 9.802-771.0 Screw, 10/32" 1
99 9.804-567.0 Nut, 10/32" 1
100 9.802-802.0 Washer, 1/4" Flat, SAE 1
101 8.916-084.0 Label, C-Tech EPA 1
102 9.802-741.0 Bolt 8mm x 16mm (5000 PSI Models) 4
103 9.802-813.0 Split Washer 5/16 (5000 PSI Models) 103
104 9.803-838.0 Connector Battery Post 2
105 8.704-660.0 Label, Shark, Die-cut (HD and BR Only) 1
106 8.917-015.0 Label, Regulation 4442.6 1
▲Not Shown
EXPLODED VIEW PARTS - DUAL AXLE

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
10
HOSE & SPRAY GUN ASSEMBLY AND PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 9.802-222.0
8.711-293.0
8.904-425.0
8.711-271.0
9.802-164.0
Wand, VP W/Coupler & Nozzle X-Series (BR and HD Models)
Wand, VP Lance, AL344 w/Coupler & Soap Nozzle (MP Models)
Wand, Side Grip, 47.5" w/Couplers (BD Models)
Wand, Side Grip, 47.5" (BD Models)
Coupler, 1/4" Female Brass (BD Models)
1
1
1
1
1
9.802-229.0
8.749-170.0
8.904-490.0
8.749-171.0
Spray Gun, Legacy AP1000 (BR and HD Models)
Gun, Shut-Off, Landa
Spray Gun Assembly with Nipple, Hotsy
Gun, Shut-Off, Hotsy 5000 PSI, 10.5 GPM
1
1
1
1
29.802-228.0
9.802-227.0
9.802-165.0
Spray Gun Assy w/ Wand & Coupler (5000 PSI Models)
Spray Gun Wand 5000 PSI, 52" (5000 PSI Models)
Coupler 1/4" Male Brass
1
1
1
38.739-331.0
8.739-346.0
8.739-330.0
8.739-344.0
8.739-347.0
8.739-332.0
Hose, 3/8" x 50', 2W, TF, KA, SO-SW, CP (BR and HD Models to 4000 PSI)
Hose, 3/8" x 50', 2W, TS, KA, SO-SW, HP-CP (BR and HD Models to 5000 PSI)
Hose, 3/8" x 50', 2W, TF, LA, SO-SW, CP (MP Models to 4000 PSI)
Hose, 3/8" x 50', 2W, TS, LA, SO-SW, HP-CP (MP Models to 5000 PSI)
Hose, 3/8" x 50', 2W, TF, HO, SO-SW, CP (BD Models to 4000 PSI)
Hose, 3/8" x 50', 2W, TS, HO, SO-SW, HP-CP (BD Models to 5000 PSI)
1
1
1
1
1
1
49.802-225.0
9.802-216.0
Injector Assembly, 3-5 GPM, 0.083 (Models to 4000 PSI)
Injector Chem Non Adj. 3-5 GPM. 0.083
1
1
9. 8 02-2 17. 0
9. 8 02-16 7. 0
9.802-168.0
Injector Assembly, 5500 PSI (5000 PSI Models)
Coupler, 3/8" Female, 11,000 PSI
Nipple, 3/8" Fem, 11,000 PSI
1
1
1
58.707-057.0 Strainer, Plastic, 1/4" Hose Barb 1
69.802-251.0 Tube, 1/4" X 1/2", Clear Vinyl 6 ft.
7 6.390-126.0 Clamp, Hose, .46-.54 ST 2
1
1
2
3
4
5
6
7
8
2
1
9
99
BD Versions
MP, BR, HD Versions
Detergent Injector
Assembly
5000 PSI Models

9.800-414.0 • Rev. 11/09
PRESSURE WASHER OPERATOR’S MANUAL
11
ITEM PART NO. DESCRIPTION QTY
8 9.802-167.0
9.802-166.0
Coupler, 3/8" Female, 11,000 PSI Snap-Tite (5000 PSI Models)
Coupler, 3/8" Female
1
1
99.802-295.0
9.802-296.0
9. 8 02-2 9 7.0
9.802-298.0
8.708-713.0
9.802-291.0
9.802-292.0
9.802-293.0
9.802-294.0
8.708-712.0
9.8 02- 311.0
Nozzle SAQCMEG, 0004, Red (All Except 4 GPM/5000 PSI Models)
Nozzle SAQCMEG, 1504, Yellow (All Except 4 GPM/5000 PSI Models)
Nozzle SAQCMEG, 2504, Green (All Except 4 GPM/5000 PSI Models)
Nozzle SAQCMEG, 4004, White (All Except 4 GPM/5000 PSI Models)
▲Nozzle Kit, Size 04, 4-Pack (All Except 4 GPM/5000 PSI Models)
Nozzle SAQCMEG, 0003.5, Red (4 GPM/5000 PSI Models)
Nozzle SAQCMEG, 1503.5, Yellow (4 GPM/5000 PSI Models)
Nozzle SAQCMEG, 2503.5, Green (4 GPM/5000 PSI Models)
Nozzle SAQCMEG, 4003.5, White (4 GPM/5000 PSI Models)
▲ Nozzle, Kit, Size 03.5, 4-Pack (4 GPM/5000 Models)
Nozzle, COMPL, QCHEM-6540, Brass
1
1
1
1
1
1
1
1
1
1
1
▲ Not Shown
HOSE & SPRAY GUN PARTS LIST (CONT)

9.800-414.0 • Rev. 11/09
PRESSURE WASHER Specifications
12
Machine
Model
Engine
Pulley
Pulley
Description
Engine
Bushing#
Bushing
Description
Pump
Pulley
Pulley
Description
Pump
Bushing#
Machine
Description
Bushing
Model
Belt
Part No.
Belt
Desc./Qty.
Pump
Part No.
Unloader
Part No.
Engine
Description
Engine
Part No.
BR-405037E 9.802-392.0 3TB34 9.802-404.0 P2 x 1" 9.802-396.0 3BK90H 9.802-403.0 BR-405037E 25mm 8.715-703.0 BX42 (3) 9.804-491.0 9.802-360.0 GX620 (20 HP) 9.802-323.0
BR-455037E 9.802-392.0 3TB34 9.802-405.0 P2 x 1-1/8" 8.715-618.0 3BK80H 9.802-403.0 BR-455037E 25mm 8.715-703.0 BX42 (3) 9.804-491.0 9.802-360.0 GX670 (24 HP) 9.802-324.0
BR-343087E 9.802-383.0 2BK36H 9.802-399.0 H x 1" 9.802-388.0 2BK67H 9.802-402.0 BR-343087E 25mm 9.802-418.0 BX39 (2) 8.904-689.0 9.802-367.0 15LD400 (10 HP) 9.802-328.0
BR-353237 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 BR-353237 24mm 9.802-418.0 BX39 (2) 9.802-343.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
BR-373537 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 BR-373537 24mm 9.802-418.0 BX39 (2) 9.802-343.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
BR-404027 9.802-382.0 2BK34H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-403.0 BR-404027 25mm 9.802-420.0 BX43 (2) 9.802-345.0 9.802-367.0 Vanguard 16 HP 8.715-065.0
Machine
Model
Engine
Pulley
Pulley
Description
Engine
Bushing#
Bushing
Description
Pump
Pulley
Pulley
Description
Pump
Bushing#
Machine
Description
Bushing
Model
Belt
Part No.
Belt
Desc./Qty.
Pump
Part No.
Unloader
Part No.
Engine
Description
Engine
Part No.
BD-405037E 9.802-392.0 3TB34 9.802-404.0 P2 x 1" 9.802-396.0 3BK90H 9.802-403.0 BD-405037E 25mm 8.715-703.0 BX42 (3) 8.749-519.0 9.802-360.0 GX620 (20 HP) 9.802-323.0
BD-455039E 9.802-392.0 3TB34 9.802-405.0 P2 x 1-1/8" 8.715-618.0 3BK80H 9.802-403.0 BD-455039E 25mm 8.715-703.0 BX42 (3) 8.749-519.0 9.802-360.0 GX670 (24 HP) 9.802-324.0
BD-343089E 9.802-383.0 2BK36H 9.802-399.0 H x 1" 9.802-388.0 2BK67H 9.802-402.0 BD-343089E 25mm 9.802-418.0 BX39 (2) 8.904-734.0 9.802-367.0 15LD400 (10 HP) 9.802-328.0
BD-373539 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 BD-373539 24mm 9.802-418.0 BX39 (2) 8.904-734.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
BD-404029 9.802-382.0 2BK34H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-403.0 BD-404029 25mm 9.802-420.0 BX43 (2) 8.715-242.0 9.802-367.0 Vanguard 16 HP 8.715-065.0
Machine
Model
Engine
Pulley
Pulley
Description
Engine
Bushing#
Bushing
Description
Pump
Pulley
Pulley
Description
Pump
Bushing#
Machine
Description
Bushing
Model
Belt
Part No.
Belt
Desc./Qty.
Pump
Part No.
Unloader
Part No.
Engine
Description
Engine
Part No.
MP-455034E 9.802-392.0 3TB34 9.802-405.0 P2 x 1-1/8" 8.715-618.0 3BK80H 9.802-403.0 MP-455034E 25mm 8.715-703.0 BX42 (3) 8.749-518.0 9.802-360.0 GX670 (24 HP) 9.802-324.0
MP-343084E 9.802-383.0 2BK36H 9.802-399.0 H x 1" 9.802-388.0 2BK67H 9.802-402.0 MP-343084E 25mm 9.802-418.0 BX39 (2) 8.904-866.0 9.802-367.0 15LD400 (10 HP) 9.802-328.0
MP-373534 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 MP-373534 24mm 9.802-418.0 BX39 (2) 8.904-866.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
HD and BR Models
BD Models
MP Models
SPECIFICATIONS

9.800-414.0 • Rev. 11/09
13
PRESSURE WASHER Specifications
Machine
Model
Engine
Pulley
Pulley
Description
Engine
Bushing#
Bushing
Description
Pump
Pulley
Pulley
Description
Pump
Bushing#
Machine
Description
Bushing
Model
Belt
Part No.
Belt
Desc./Qty.
Pump
Part No.
Unloader
Part No.
Engine
Description
Engine
Part No.
BR-405037E 9.802-392.0 3TB34 9.802-404.0 P2 x 1" 9.802-396.0 3BK90H 9.802-403.0 BR-405037E 25mm 8.715-703.0 BX42 (3) 9.804-491.0 9.802-360.0 GX620 (20 HP) 9.802-323.0
BR-455037E 9.802-392.0 3TB34 9.802-405.0 P2 x 1-1/8" 8.715-618.0 3BK80H 9.802-403.0 BR-455037E 25mm 8.715-703.0 BX42 (3) 9.804-491.0 9.802-360.0 GX670 (24 HP) 9.802-324.0
BR-343087E 9.802-383.0 2BK36H 9.802-399.0 H x 1" 9.802-388.0 2BK67H 9.802-402.0 BR-343087E 25mm 9.802-418.0 BX39 (2) 8.904-689.0 9.802-367.0 15LD400 (10 HP) 9.802-328.0
BR-353237 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 BR-353237 24mm 9.802-418.0 BX39 (2) 9.802-343.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
BR-373537 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 BR-373537 24mm 9.802-418.0 BX39 (2) 9.802-343.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
BR-404027 9.802-382.0 2BK34H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-403.0 BR-404027 25mm 9.802-420.0 BX43 (2) 9.802-345.0 9.802-367.0 Vanguard 16 HP 8.715-065.0
Machine
Model
Engine
Pulley
Pulley
Description
Engine
Bushing#
Bushing
Description
Pump
Pulley
Pulley
Description
Pump
Bushing#
Machine
Description
Bushing
Model
Belt
Part No.
Belt
Desc./Qty.
Pump
Part No.
Unloader
Part No.
Engine
Description
Engine
Part No.
BD-405037E 9.802-392.0 3TB34 9.802-404.0 P2 x 1" 9.802-396.0 3BK90H 9.802-403.0 BD-405037E 25mm 8.715-703.0 BX42 (3) 8.749-519.0 9.802-360.0 GX620 (20 HP) 9.802-323.0
BD-455039E 9.802-392.0 3TB34 9.802-405.0 P2 x 1-1/8" 8.715-618.0 3BK80H 9.802-403.0 BD-455039E 25mm 8.715-703.0 BX42 (3) 8.749-519.0 9.802-360.0 GX670 (24 HP) 9.802-324.0
BD-343089E 9.802-383.0 2BK36H 9.802-399.0 H x 1" 9.802-388.0 2BK67H 9.802-402.0 BD-343089E 25mm 9.802-418.0 BX39 (2) 8.904-734.0 9.802-367.0 15LD400 (10 HP) 9.802-328.0
BD-373539 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 BD-373539 24mm 9.802-418.0 BX39 (2) 8.904-734.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
BD-404029 9.802-382.0 2BK34H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-403.0 BD-404029 25mm 9.802-420.0 BX43 (2) 8.715-242.0 9.802-367.0 Vanguard 16 HP 8.715-065.0
Machine
Model
Engine
Pulley
Pulley
Description
Engine
Bushing#
Bushing
Description
Pump
Pulley
Pulley
Description
Pump
Bushing#
Machine
Description
Bushing
Model
Belt
Part No.
Belt
Desc./Qty.
Pump
Part No.
Unloader
Part No.
Engine
Description
Engine
Part No.
MP-455034E 9.802-392.0 3TB34 9.802-405.0 P2 x 1-1/8" 8.715-618.0 3BK80H 9.802-403.0 MP-455034E 25mm 8.715-703.0 BX42 (3) 8.749-518.0 9.802-360.0 GX670 (24 HP) 9.802-324.0
MP-343084E 9.802-383.0 2BK36H 9.802-399.0 H x 1" 9.802-388.0 2BK67H 9.802-402.0 MP-343084E 25mm 9.802-418.0 BX39 (2) 8.904-866.0 9.802-367.0 15LD400 (10 HP) 9.802-328.0
MP-373534 8.715-576.0 2BK32H 9.802-399.0 H x 1" 8.715-593.0 2BK90H 9.802-402.0 MP-373534 24mm 9.802-418.0 BX39 (2) 8.904-866.0 9.802-367.0 GX390 (13 HP) 9.802-322.0
SPECIFICATIONS

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
14
H SERIES PUMP EXPLODED VIEW
H SERIES PUMP EXPLODED VIEW PARTS LIST
TORQUE SPECS
ITEM# FT. LBS.
15 135
16 60
25 18
35 4.5
46 30
51 7.6
9.804-491.0
8.749-519.0
8.749-518.0
ITEM PART NO. DESCRIPTION QTY
19.803-163.0 Crankcase 1
29.803-195.0 Plunger Guide 3
3*
9.802-606.0 Plunger Oil Seal 3
4*
9.803-190.0 O-Ring Ø1.78 x 37.82 3
5*
9.804-494.0 Pressure Ring 18mm 3
6*
9.804-495.0 "U" Seal, dia 18 x 26mm 3
7* 9.804-496.0 Support Ring 18mm 3
8* 9. 8 0 4 - 4 97.0 "U" Seal, dia. 18 x 28mm 3
99.802-926.0 Brass Plug, 1/2 1
10 9.803-199.0 Copper Washer 3/4 1
11 9.803-290.0 Manifold Housing 1
12*9.804-498.0 O-Ring Ø2.62 x 23.47 12
13*9.804-499.0 Valve Assembly 6
14*
9.804-500.0 Teflon Ring 6
15
9.803-292.0 Valve Plug 6
16
9.802-942.0 Manifold Stud Bolt 8
17 9.802-890.0 Lock Washer 8
18 9.803-198.0 Copper Washer 3/8 1
ITEM PART NO. DESCRIPTION QTY
19 9.802-925.0 Brass Plug 3/8 2
24 9.802-884.0 Washer 8
25 9.802-944.0 Hexagonal Screw 8
26 9.804-501.0 Closed Bearing Housing 1
27 9.803-186.0 "O" Ring Ø2.62 x 71.12 2
28 9.804-502.0 Roller Bearing 2
29 9.803-289.0 Crankshaft 1
30 9.803-293.0 Crankshaft Key 1
31 9.802-923.0 Oil Dip Stick 1
32 9.803-139.0 Crankshaft Seal 1
33 9.803-177.0 Shim 2
34 9.804-503.0 Bearing Housing 1
35*9.802-936.0 Plunger Bolt 3
36*9.802-885.0 Copper Spacer 3
37*9.803-188.0 "O" Ring Ø1.78 x 7.66 3
38*9.803-155.0 Teflon Ring 3
39*9.804-504.0 Plunger 18mm 3
40*9.802-888.0 Copper Spacer 3

9.800-414.0 • Rev. 11/09
PRESSURE WASHER OPERATOR’S MANUAL
15
H SERIES PUMP EXPLODED VIEW PARTS LIST (CONT.)
KIT NUMBERS 9.804-492.0 9.804-493.0 9.802-629.0 9.802-604.0 9.802-606.0
KIT DESCRIPTION Plunger Seal
18 mm
Seal Packing
18 mm
Plunger
18 mm
Complete
Valve
Plunger Oil
Seals
ITEMS NUMBERS
INCLUDED
4, 6, 8 4, 5, 6,
7, 8
35, 36, 37,
38, 39, 40
12, 13, 14 3
NUMBER OF CYLINDERS
KIT WILL SERVICE
3 1 1 6 3
ITEM PART NO. DESCRIPTION QTY
41 9.803-294.0 Plunger Rod 3
42 9. 8 0 3 -157. 0 Connecting Rod 3
43 9.802-912.0 Snap Ring 6
44 9.802-915.0 Connecting Rod Pin 3
45 9.802-889.0 Spring Washer 6
46 9. 8 02- 937.0 Connecting Rod Screw 6
47 9.803-194.0 "O" Ring Ø2.62 x 152.07 1
48 9.803-166.0 Crankcase Cover 1
49 9. 8 0 3 -197. 0 Gasket, G3/8 1
50 9.803-202.0 Sight Glass, G3/4 1
51 9.802-939.0 Cover Screw 5

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
16
M.2 SERIES PUMP EXPLODED VIEW
ITEM PART NO. DESCRIPTION QTY
1 8.933-012.0 Crankcase 1
2 9.803-196.0 Plunger Guide 3
3* See Kits
Plunger Oil Seal 3
4* See Kits O-Ring Ø1.78 x 31.47 3
5* See Kits Pressure Ring 3
6* See Kits U-Seal 3
7* See Kits Intermediate Ring 3
8* See Kits Back-up Ring 3
9* See Kits U-Seal 3
10* See Kits Support Ring 3
13 9.802-932.0 Manifold Head 1
14* See Kits O-Ring Ø2.62 x 17.13 6
15* See Kits Valve Assembly 6
16* See Kits O-Ring Ø2.62 x 20.29 6
17 9.802-928.0 Valve Plug 6
18 9.802-938.0 Manifold Stud Bolt 8
19 9.802-884.0 Washer 16
20 9.803-198.0 Copper Washer 3/8 1
21 9.802-925.0 Brass Plug 3/8 1
ITEM PART NO. DESCRIPTION QTY
26 9.802-944.0 Hexagonal Screw 8
27 8.717-210.0 Closed Bearing Housing 1
28 9.803-192.0 O-Ring Ø1.78 x 60.05 2
29 8.933-011.0 Tapered Roller Bearing 2
30 9.803-146.0 Crankshaft (5030, 3540) 1
9.803-147.0 Crankshaft
(4030, 4035, 6035) 1
31 9.803-167.0 Crankshaft Key 1
32 9.802-921.0 Oil Dip Stick 1
33 9.803-140.0 Crankshaft Seal 1
34 9.803-178.0 Shim 2
35 8.717-209.0 Bearing Housing 1
36* See Kits Plunger Bolt 3
37* See Kits Copper Spacer 3
38* See Kits O-Ring Ø1.78 x 7.66 3
39* See Kits Teflon Ring 3
40* See Kits Plunger (4035, 6035) 3
See Kits Plunger (4030, 5030) 3
See Kits Plunger (3540) 3
41* See Kits Copper Spacer 3
TORQUE
SPECS
Item # Ft.-lbs
17 75
18 30
26 8
36 7
47 13
52 7.6
KM.2 PUMP EXPLODED VIEW PARTS LIST
9.802-343.0
8.904-734.0
8.904-866.0

9.800-414.0 • Rev. 11/09
PRESSURE WASHER OPERATOR’S MANUAL
17
M.2 SERIES PUMP EXPLODED VIEW PARTS LIST (CONT.)
ITEM PART NO. DESCRIPTION QTY
42 9.803-144.0 Plunger Rod 3
43 9.803-158.0 Connecting Rod 3
44 9.802-913.0 Snap Ring 6
45 9.802-916.0 Connecting Rod Pin 3
46 9.803-218.0 Spring Washer 6
47 9.803-238.0 Connecting Rod Screw 6
48 8.933-016.0 O-Ring, Ø2.62 x 126.67 1
49 9.803-165.0 Crankcase Cover 1
50 9.803-197.0 O-Ring, Ø1.78 x 14 1
51 9.803-202.0 Sight Glass 3/4 1
52 9.802-939.0 Cover Screw 5
* Available in kit (See below)
REPAIR KIT NO. 8.725-360.0 8.725-362.0 8.725-358.0 8.725-361.0 8.725-363.0 8.725-359.0
KIT
DESCRIPTION
Plunger Seal
4035
6035
18mm
Plunger Seal
4030
5030
20mm
Plunger Seal
3540
15mm
Complete Seal
Packing
4035
6035
18mm
Complete Seal
Packing
4030
5030
20mm
Complete Seal
Packing
3540
15mm
ITEM NUMBERS
INCLUDED
4, 6, 8,
9, 10
4, 6, 8,
9, 10
4, 6, 8,
9, 10
4, 5, 6, 7,
8, 9, 10
4, 5, 6, 7,
8, 9, 10
4, 5, 6, 7,
8, 9, 10
NO. OF
CYLINDERS KIT
WILL SERVICE
3 3 3 1 1 1
REPAIR KIT NO. 9.802-629.0 9.802-620.0 8.933-023.0 9.802-603.0 9.802-609.0
KIT
DESCRIPTION
Plunger
4035
6035
18mm
Plunger
4030
5030
20mm
Plunger
3540
15mm
Complete
Valve
Plunger
Oil Seals
ITEM NUMBERS
INCLUDED
36, 37, 38,
39, 40, 41
36, 37, 38, 39,
40, 41
36, 37, 38, 39,
40, 41 14, 15, 16 3
NO. OF
CYLINDERS KIT WILL
SERVICE
1 1 1 6 3

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
18
HHC 930 PUMP EXPLODED VIEW
HHC 930 PUMP PARTS LIST
8.715-242.0
ITEM PART NO. DESCRIPTION QTY
1636930 Crankcase 1
2860360 Plunger Guide 3
3▼❖ Plunger Seal 3
4▼◆ Pressure Ring O-Ring 3
5▼Pressure Ring 20 mm 3
6▼◆ V-Sleeve 20 mm 6
7▼◆ Support Ring 20 mm 6
8▼Intermediate Ring 20 mm 3
9915630 Plug 3/8" 1
10 780565 Copper Washer 3/8" 1
11 784930 Manifold Housing 1
12 ★Valve Seat O-Ring 6
13 835280 Oil Dipstick 1
14 ★Manifold Plug O-Ring 6
15 829939 Manifold Plug 6
16 936931 Lock Washer 8
780560 Washer 8
17 875937 Manifold Stud Bolt 8
18 836932 Copper Washer 1/2" 1

9.800-414.0 • Rev. 11/09
PRESSURE WASHER OPERATOR’S MANUAL
19
HHC 930 PUMP PARTS LIST
ITEM PART NO. DESCRIPTION QTY
19 915634 Plug 1/2" 1
20 ★Valve Seat 6
21 ★Valve Plate 6
22 ★Valve Spring 6
23 ★Valve Cage 6
24 735314 Hex Screw 8
25 867750 Bearing Housing 1
26 926649 Bearing Housing O-Ring 2
27 926651 Crankshaft Seal 1
28 808401 Roller Bearing 2
29 ▼◆ Spacer 3
30 753100 Crankshaft Key 8 x 7 x 50 1
31 615374 Closed Bearing Housing 1
32 630930 Single-Ended Crankshaft 1
33 926691 Connecting Rod Pin Snap Ring 6
34 914136 Connecting Rod Pin 3
35 928640 Connecting Rod Assembly 3
36 936933 Spring Washer 6
37 735312 Allen Screw 6
38 735313 Crankcase Cover Allen Screw 6
39 858430 Sight Glass 1/2" 1
40 855892 Gasket 1/2" 1
41 915630 Plug 3/8" 1
42 855893 Gasket 3/8" 1
43 826680 Crankcase Cover 1
44 855890 Crankcase Cover Gasket 1
45 829931 Plunger Rod 3
46 ✪Copper Spacer 3
47 ✪Plunger Sleeve 20 mm 3
48 ✪Teflon Ring 3
49 ✪Plunger Sleeve 20 mm 3
50 ✪Copper Spacer 3
51 ✪Plunger Assembly Bolt 3
52 944784 Shim 2
REPLACEMENT PARTS
◆8.717-582.0 Seal Packing Kit 20 mm 1
▼8.717-583.0 Complete Seal Packing Kit 20 mm 3
★8.717-591.0 Valve Assembly Kit 6
✪8.717-586.0 Ceramic Sleeve Kit 20 mm 3
❖8.717-585.0 Plunger Seal Kit 1

9.800-414.0 • Rev. 11/09
OPERATOR’S MANUAL PRESSURE WASHER
20
9.802-345.0
T.1 SERIES PUMP EXPLODED VIEW
T.1 SERIES PUMP EXPLODED VIEW & PARTS LIST
TORQUE SPECS
Item # Ft.-Lbs.
17 75
18 45
27 18
37 10
48 30
53 7.6
ITEM PART NO. DESCRIPTION QTY
1 9.804-604.0 Crankcase 1
2 9.803-195.0 Plunger Guide 3
3* See Kit
Plunger Oil Seal 3
4* See Kit
O-Ring Ø1.78 x 31. 47 3
5* See Kit
Pressure Ring, Brass 3
6* See Kit
"U" Seal Low Pressure 3
7* See Kit
Intermediate Ring, Brass 3
8* See Kit
Support Ring, Teflon Bronze 3
9* See Kit "U" Seal High Pressure 3
10* See Kit
Support Ring 3
11 9.802-926.0 Brass Plug, 1/2" 1
12 9.803-199.0 Copper Washer 1/2" 1
13 9.802-933.0 Manifold Head 1
14* See Kit
O-Ring Ø2.62 x 17.13 6
15* See Kit
Valve Assembly 6
16 See Kit
O-Ring Ø2.62 x 20.29 6
17 9.802-928.0 Valve Plug 6
18 9.802-943.0 Manifold Stud Bolt 1
ITEM PART NO. DESCRIPTION QTY
19 9.802-890.0 Washer 8
20 9.803-198.0 Copper Washer 3/8" 1
21 9.802-925.0 Brass Plug 3/8"
1
26 9.802-884.0 Washer 8
27 9.802-944.0 Hexagonal Screw 8
28 9.803-182.0 Closed Bearing Housing 1
29 9.803-186.0 O-Ring Ø2.62 x 71.12 2
30 9.803-160.0 Roller Bearing, Tapered 2
31 9.803-149.0 Crankshaft (4035.1) 1
32 9.803-167.0 Crankshaft Key 1
33 9.802-923.0 Oil Dip Stick 1
34 9.803-139.0 Crankshaft Seal 1
35 9.803-177.0 Shim 2
36 9.803-181.0 Bearing Housing 1
37* See Kit
Plunger Bolt 3
38* See Kit
Copper Spacer 38