KAUP T 416H User manual

SAP 100081
en
Operating Manual
Original Operating Manual
1
Edition 06/17
Subject to modifications
Drum Tippling Clamp
T 416H, T 406H
T 416U, T 406U
T 416 2H, T 406 2H
T 416 2U, T 406 2U
T 416H
T 416U
Drum Tippling clamp with sideshift and one-sided hydraulic drive, suited
to be used for moving 1 cylindrical steel drums.
T 406H
T 406U
Drum Tippling Clamp without sideshift and one-sided hydraulic drive,
suited to be used for moving 1 cylindrical steel drums.
T 416 2H
T 416 2U
Drum Tippling clamp with sideshift and two-sided hydraulic drive, suited to
be used for moving 1 cylindrical steel drums.
T 406 2H
T 406 2U
Drum Tippling Clamp without sideshift and two-sided hydraulic drive,
suited to be used for moving 1 cylindrical steel drums.

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Original Operating Manual
Contents Page
1. Introduction ............................................................................................................................................. 4
1.1 Working with this manual......................................................................................................... 4
1.2 Warning notes and symbols..................................................................................................... 4
1.3 Copyright.................................................................................................................................. 4
1.4 CE-Mark................................................................................................................................... 5
1.5 Qualified and authorised personnel ......................................................................................... 5
1.6 Warranty claims based on defects........................................................................................... 5
1.7 Limits of applicable use............................................................................................................ 5
2. Safety aspects......................................................................................................................................... 6
3. Design ...................................................................................................................................................... 7
3.1 Clamp with mounting................................................................................................................ 7
3.2 Drum Tippling Arms ................................................................................................................. 8
3.2.1 Hydraulically tilting by 180°.......................................................................................... 8
3.2.2 Hydraulically tilting by 90°............................................................................................ 9
3.2.3 Mechanisch endlos drehbar......................................................................................... 9
3.3 Efficient equipment settings on electric vehicles ................................................................... 10
3.4 Proper use of the equipment.................................................................................................. 10
3.5 Improper use.......................................................................................................................... 11
4. Installation and checking out .............................................................................................................. 11
4.1 Installation.............................................................................................................................. 11
4.1.1 Mounting attachment with quick release bottom hooks............................................. 13
4.1.2 Installation / Uninstallation screw-on forks................................................................. 13
4.2 Checking out .......................................................................................................................... 13
4.2.1 Bleeding the hydraulic system ................................................................................... 14
4.2.2 Adjustment after putting into service.......................................................................... 14
5. Operation ............................................................................................................................................... 15
5.1 General................................................................................................................................... 15
5.2 Load handling......................................................................................................................... 15
5.3 Driving.................................................................................................................................... 16
5.4 Tip .......................................................................................................................................... 16

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6. Maintenance and servicing...................................................................................................................16
6.1 General ...................................................................................................................................16
6.2 Significant modification...........................................................................................................18
6.3 Schedule for routine maintenance and lubricants ..................................................................18
6.3.1 Clamp..........................................................................................................................19
6.3.2 Mounting (with or without sideshift) ............................................................................19
6.3.3 Drum tippling clamp arm, hydraulically tilting by 180°................................................23
6.3.4 Drum tippling clamp arm, hydraulically tilting by 90°..................................................24
6.3.5 Drum tippling clamp arm, mechanically rotating.........................................................25
6.3.6 Identification plate and caution board.........................................................................27
7. Troubleshooting.....................................................................................................................................28
8. Disposal..................................................................................................................................................30
9. Transport ................................................................................................................................................30
10. Decommissioning and storage ............................................................................................................31
11. Spare parts list (not part of the Operating Manual) ...............................................................................31
12. EC Declaration of Conformity (Summary)...........................................................................................31
Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support.
Technical Support:
0049 (0)6021 865 395
0049 (0)6021 865 284
0049 (0)6021 865 352
Orders for spare parts Domestic
0049 (0) 6021 865205
0049 (0) 6021 865251
Orders for spare parts Export
0049 (0) 6021 865344
0049 (0) 6021 865348
Outside of normal business hours the Kaup –Service Hotline is available to you 365 days a year:
0049 (0) 172 6295 297
Monday - Friday: 5 pm to 7 am
Saturday and Sunday: 8 am to 6 pm
Kaup GmbH & Co KG • Braunstr. 17 • D-63741 Aschaffenburg • email: [e-mail] •
www.kaup.de

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Original Operating Manual
1. Introduction
1.1 Working with this manual
This operating manual contains important information on how to operate the attachment properly,
safely and efficiently.
The operating manual shall be read, understood and applied by all personnel working on or with the
equipment, for example:
Installation and operating the equipment
Inspection, maintenance and repair
Transport and disposal
The manual must be kept available for ready reference at the equipment’s place of use.
The illustrations in this operating manual may deviate from the actual version
of the equipment.
1.2 Warning notes and symbols
The following symbols are used in this operating manual to highlight details of special importance:
Identifies details relating to do’s and don’ts for the purpose of avoiding injury
and property damage.
Specific details relating to the efficient use of the attachment and other advice.
Lists are denoted by a shadowed box.

Steps to be performed by the operator are denoted by a black dot.
(1)
In illustrations, particular elements have numbered pointers. Numbers in brackets in
the text refer to the corresponding elements.
1.3 Copyright
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of
copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution.
This applies, in particular, to reproduction, translation, microfilming as well as storage and
processing in electronic systems.

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1.4 CE-Mark
KAUP-Attachments carry the CE-mark. The EC Declaration of Conformity ensures that the
attachment conforms to the EC machinery guideline.
1.5 Qualified and authorised personnel
Qualified and authorised personnel are equipped by way of their education and training to perform
the tasks assigned to them in accordance with accepted practice and safety regulations. They are
assigned tasks by the equipment owner.
1.6 Warranty claims based on defects
KAUP shall not be liable for any damage to the equipment resulting from:
Improper use / operation.
Modifications to components.
Inappropriate installation, maintenance, inspection and servicing.
Assignment of unqualified or non-authorised personnel.
Claims raised by third parties.
1.7 Limits of applicable use
KAUP-attachments are intended for use under the following climatic conditions:
Average ambient temperature for continuous operation:
+25°C
Allowable maximum ambient temperature, short term (up to 1h):
+40°C
Allowable minimum ambient temperature for attachments intended for
indoor use:
+5°C
Allowable minimum ambient temperature for attachments intended for
outdoor use:
-20°C
Standard models of KAUP-attachments are NOT suitable for:
Use in cold storage facilities.
Use in explosive environments.
Use in conjunction with hydraulic systems involving biological oils.
Use in rough environmental conditions (e.g. seawater)
The transport of acidic liquids.

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Original Operating Manual
2. Safety aspects
As the user, extend the safety instructions with generally applicable, legal and other
measures that ensure a safe and environmentally friendly operation of the
attachment.
Pay close attention to all safety- and danger-related signs on the attachment and in
this operating manual. Failure to observe these can result in severe injury or even
death.
Pay close attention to the operating manual provided by the manufacturer of the fork
lift truck.
Keep a safe distance away from moving, reciprocating or rotating parts of the
attachment to avoid danger of crushing, pinching or entanglement.
Notify the responsible department/person immediately of changes and faults in
operation of the attachment that affect safety.
The attachment shall be shut down.
Use aids to vision (e.g. mirrors, camera, etc.) where goods being transported obstruct
vision.
Only allow work on the attachment to be carried out by qualified and authorised
persons. Adhere to the legal minimum age in the country of operation!
The attachment should only be used for the purpose intended.
Never work on or with attachments while under the influence of drugs, alcohol or
medicines which affect reaction time.

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3. Design
3.1 Clamp with mounting
A clamp consists of a clamp body (1) on which conduits (2) are mounted. Cylinders (4) move the
conduits (2), which are equipped with sliders (3). Sideshift components (5, 6) –optional (9) - or
hooks (7, 8) are optionally attached to the clamp body (1).
9
9

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Original Operating Manual
3.2 Drum Tippling Arms
3.2.1 Hydraulically tilting by 180°
T 416H / T 406H
T 416 2H / T 406 2H
Variant 1
T 416U / T 406UH
T 416 2U / T 406 2U
1
2
6
7
7
3
5
4
T 416H / T 406H
T 416 2H / T 406 2H
Variant 2
T 416H / T 406H
T 416 2H / T 406 2H
Variante
- screw on -
7
7
7
Modell T 416H / T 406H tilting by 180° on one side
Modell T 416 2H / T 406 2H Hydraulically tilting by 180° on both sides

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3.2.2 Hydraulically tilting by 90°
3.2.3 Mechanisch endlos drehbar
Modell T 416H / T 406H tilting by 90° on one side
Modell T 416 2H / T 406 2H Hydraulically tilting by 90° on both sides
1
5
6
3
4
Modell T 416H / T 406H Mechanically rotating
infinitely
Variant 4
2
1
3
4
5

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Drum tippling clamp arms consist of sections (1), welded-on back parts (2) and a rotating pressure
plate (4) in a bearing (3). Variant 3 consist of sections (1) and a welded-on plate (8). This back parts
(2) will be screwed on the plate (8). These pressure plates (4) are adapted to the respective load
diameter and lined with rubber (5).
For the models T416 2H / T406 2H, T416 2U / T406 2U that are hydraulically tilting by 180°, the
pressure plates (4, 5) may be rotated through cylinders (6) to which a kinematic system (7) is
attached.
For the models T416 2H / T406 2H that are hydraulically tilting by 90° the pressure plates (4, 5)
may be rotated through cylinders (6) in bearing (3).
The arm of the T416 H / T406 H models that may be hydraulically tilted by 180° or 90° on one side
has the same design.
The mechanically rotating arm of the T416 H / T406 H models has a pressure plate that may be
infinitely rotated in bearing (3).
3.3 Efficient equipment settings on electric vehicles
Please use our reference values for setting the lift trucks and attachments. These are
found at www.kaup.de in the Services -> Product Support section.
3.4 Proper use of the equipment
Drum tippling clamps are designed to transport inherently stable steel drums and to tip them
forwards.
Model T416H / T406H: Only pick up upright drums
Model T416-2H / T406-2H: Pick up upright and lying drums
Model T416-2U / T406-2U: Pick up upright and lying drums
Proper use of the machine and/or equipment includes the following:
Observance of the operating manual at all times.
Observance of the technical data on the identification plate on the attachment.
Adherence to the specified inspection and maintenance instructions.