Kaysun KPD-35 DVN11 User manual

INSTALLATION MANUAL
A6 Duct
KPD-35 DVN11
KPD-52 DVN11
KPD-71 DVN11
KPD-90 DVN11
KPD-105 DVN11
KPD-105 DTN11
KPD-140 DVN11
KPD-140 DTN11
KPD-160 DTN11
KPD-52 DVR11
KPD-71 DVR11
KPD-105 DVR11
KPD-105 DTR11
KPD-140 DTR11
KPD-160 DTR11
IMPORTANT NOTE:
Read this manual carefully before installing or operating your new air conditioning unit. Make sure
to save this manual for future reference.

2
Set
(indoor unit, outdoor unit)
For R-410 units
For R32 units
KPD-35 DVN11
(KPD-35 DR11, KUE-35 DVN11)
✓
✗
KPD-52 DVN11
(KPD-52 DR11, KUE-52 DVN10)
✓
✗
KPD-71 DVN11
(KPD-71 DR11, KUE-71 DVN10)
✓
✗
KPD-90 DVN11
(KPD-90 DN11, KUE-90 DVN10)
✓
✗
KPD-105 DVN11
(KPD-105 DR11, KUE-105 DVN10)
✓
✗
KPD-105 DTN11
(KPD-105 DR11, KUE-105 DTN10)
✓
✗
KPD-140 DVN11
(KPD-140 DR11, KUE-140 DVN10)
✓
✗
KPD-140 DTN11
(KPD-140 DR11, KUE-140 DTN10)
✓
✗
KPD-160 DTN11
(KPD-160 DR11, KUE-160 DTN10)
✓
✗
KPD-52 DVR11
(KPD-52 DR11, KUE-52 DVR11)
✗
✓
KPD-71 DVR11
(KPD-71 DR11, KUE-71 DVR11)
✗
✓
KPD-105 DVR11
(KPD-105 DR11, KUE-105 DVR11)
✗
✓
KPD-105 DTR11
(KPD-105 DR11, KUE-105 DTR11)
✗
✓
KPD-140 DTR11
(KPD-140 DR11, KUE-140 DTR11)
✗
✓
KPD-160 DTR11
(KPD-160 DR11, KUE-160 DTR11)
✗
✓

3
Table of Contents
Installation Manual
Accessories .................................................... 05
Safety Precautions ..................................... 06
Installation Overview ............................... 08
Indoor Unit Installation ........................... 09
a. Indoor Unit Parts ........................................ 09
b. Indoor Unit Installation Instructions ........ 09
Outdoor Unit Installation ......................... 14
a. Outdoor Unit Installation Instructions ....... 14
b. Outdoor Unit Types and Specifications.... 15
c. Notes on Drilling Hole in Wall .................. 16
Drainpipe Installation 17
1
2
5
3
4
6

4
8
Refrigerant Piping Connection ................ 19
A. Notes on Pipe Length and Elevation ............ 19
B. Refrigerant Piping Connection Instructions ...21
L N
Wiring ................................................. 22
a. Outdoor Unit Wiring ................. 22
b. Indoor Unit Wiring ................... 23
c. Power Specifications .................. 25
Air Evacuation.................................................. 27
a. Evacuation Instructions ................................ 27
b. Note on Adding Refrigerant ....................... 28
Test Run .......................................................................................... 29
European Disposal Guidelines ............................ 30
Information Servicing ............................................................... 31
Additional Installation Guide .......................................................... 37
Caution: Risk of fire
(R32 refrigerant)
MC
MC
7
9
10
11
12
13

Optional accessories
The air conditioning system comes with the following accessories. Use all the installation parts
and accessories to install the air conditioner. Improper installation may result in water leakage,
electrical shock and fire, or equipment failure.
NAME
SHAPE
QUANTITY
Tubing & Fittings
Soundproof / insulation sheath
2
Seal sponge (some models)
1
Orifice (some models)
1
Drainpipe Fittings
(for cooling & heating)
Drain joint (some models)
1
Seal ring (some models)
1
EMC Magnetic Ring
(some models)
Magnetic ring
(wrap the electric wires S1 & S2 ( P & Q & E )
around the magnetic ring twice)
S1&S2(P&Q&E)
1
Magnetic ring
(Hitch on the connective cable between the indoor
unit and outdoor unit after installation.)
1
Others
Owner‘s manual
1
Installation manual
1
Transfer connector(Φ12.7-Φ15.9)/
(
Φ 0.5in- Φ0.6 3
)
i
(
n
Packed with the indoor unit )
NOTE: Pipe size may differ from appliance to
appliance. To meet different pipe size requirements,
sometimes the pipe connections need a transfer
connector installed on the outdoor unit.
1
(on some models)
Transfer connector(Φ6.35-Φ9.52)/
(Φ0.25in-Φ0.37)5(Packed with the indoor unit)
NOTE: Pipe size may differ from appliance to
appliance. To meet different pipe size requirements,
sometimes the pipe connections need a transfer
connector installed on the outdoor unit.
1
(on some models)
Transfer connector(Φ9.52-Φ12.7)/
(
Φ 0.375in- Φ0. 5
)
in
(Packed with the indoor unit, used
for multi-type models only )
NOTE: Pipe size may differ from appliance to
appliance. To meet different pipe size requirements,
sometimes the pipe connections need a transfer
connector installed on the outdoor unit.
1
(on some models)
Connecting wire for display (2m)
1(on some models)
Cord protection rubber ring
1(on some models)
•
There are two types of remote controls: wired and wireless.
Select a remote controller based on customer preferences and requirements and install in an
appropriate place.
Refer to catalogues and technical literature for guidance on selecting a suitable remote controller.

6
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury.
The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
WARNING
CAUTION
WARNING
• The appliance shall be stored in a room without continuously operating ignition sources
(for example: open flames, an operating gas appliance or an operating electric heater).
• Do not pierce or burn.
•
The appliance shall be stored to prevent mechanical damage from occurring.
• Be aware that the refrigerants may not contain an odor.
• Compliance with national gas regulations shall be observed.
• Keep ventilation openings clear of obstruction.
• A warning that the appliance shall be stored in a well-ventilated area where the room size
corresponds to the room area as specified for operation.
•
Any person who is involved with working on or breaking into a refrigerant circuit should hold a
current valid certificate from an industry-accredited assessment authority, which authorizes their
competence to handle refrigerants safely in accordance with an industry recognized assessment
specification.
• Servicing shall only be performed as recommended by the equipment manufacturer.
Maintenance and repair requiring the assistance of other skilled personnel shall be carried out
under the supervision of the person competent in the use of flammable refrigerants.
• Appliance shall be stored in a well-ventilated area where the room size corresponds to the room
area as specified for operation.
• Appliance shall be stored in a room without continuously operating open flames (for example
an operating gas appliance) and ignition sources (for example an operating electric heater).
• Appliance shall be installed, operated and stored in a room with a floor area larger than X m²,
installation of pipe-work shall be kept to a minimum X m² (Please see the following form).
The appliance shall not be installed in an unventilated space, if that space is smaller than X m²
(Please see the following form). Spaces where refrigerant pipes shall be compliance with
national gas regulations.
• The appliance shall be stored in a room without continuously operating ignition sources
(for example: open flames, an operating gas appliance or an operating electric heater).
•
Do not pierce or burn.
• The appliance shall be stored to prevent mechanical damage from occurring.
•
Be aware that the refrigerants may not contain an odor.
•
Compliance with national gas regulations shall be observed.
•
Keep ventilation openings clear of obstruction.
• A warning that the appliance shall be stored in a well-ventilated area where the room size
corresponds to the room area as specified for operation.
Failure to observe a warning may result in death. The appliance must be installed in
accordance with national regulations.
Failure to observe a caution may result in injury or equipment damage.

7
Model
(Btu/h)
Amount of refrigerant
to be charged (kg)
maximum installation
height (m)
Minimum room
area (m²)
≤30000
≤2.048
1.8m
4
30000-48000
2.048-3.0
1.8m
8
>48000
>3.0
1.8m
9
Explanation of symbols displayed on the indoor unit or outdoor unit
(applicable to the unit adopts R32 Refrigerant only):
WARNING
This symbol shows that this appliance uses a flammable refrigerant. If the
refrigerant is leaked and exposed to an external ignition source, there is a
risk of fire.
CAUTION
This symbol shows that the operation manual should be read carefully.
CAUTION
This symbol shows that a service personnel should be handling this
equipment with reference to the installation manual.
CAUTION
CAUTION
This symbol shows that information is available such as the operating
manual or installation manual.
WARNING
•
•
•Appliance shall be stored in a well-ventilated area where the room size corresponds to the room
area as specified for operation.
•
•Appliance shall be installed, operated and stored in a room with a floor area larger than X m²,
installation of pipe-work shall be kept to a minimum X m² (Please see the following form).
1. This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas
and the amount, please refer to the relevant label on the unit itself.
2. Installation, service, maintenance and repair of this unit must be performed by a certified technician.
3. Product uninstallation and recycling must be performed by a certified technician.
4. If the system has a leak-detection system installed, it must be checked for leaks at least every 12
months.
5. When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.
Note about Fluorinated Gasses

8
INSTALLATION ORDER
Install the indoor unit
(Page 8)
Install the outdoor unit
(Page 13)
Install the drainpipe
(Page 16)
Evacuate the refrigeration system
(Page 27)
Connect the
wires (Page
22)
Connect the refrigerant pipes
(Page 18)
Perform a test run
(Page 29)
Installation Overview

9
CAUTION
DO NOT install the unit in the following
locations:
In areas with oil drilling or fracking
In areas with caustic gases in the air, such as
In areas with power fluctuations, such as
factories
In areas with strong electromagnetic waves
In areas that store flammable materials or gas
Air inlet
Electric control cabinet
Air filter (on some models)
Air outlet
Fig. 4.1
Drain hose
Refrigerant connecting pipe
Safety Precautions
Indoor Unit Installation Instructions
Step 1: Select installation location
The indoor unit should be installed in a location
that meets the following requirements:
o
√
Enough room exists for installation and
maintenance.
o
√
Enough room exists for the connecting pipe
and drainpipe.
√
o The ceiling is horizontal and its structure can
sustain the weight of the indoor unit.
o
√ The
air inlet and outlet a r e not impeded.
o
√ The airflow can fill the enti
r e r oom.
o
√ The
r e is no di r ect radiation fr om heaters.
o
√ Models with a
cooling capacity of 9000Btu to
18000Btu only apply to one room.
Maintenance roomage
20cm or more 30cm or more
60cmX60cm
checking orifice Fig. 4.2
Indoor Unit Installation
Indoor Unit Parts
WARNING
Securely install the indoor unit on a structure
that can sustain its weight. If the structure is
too weak, the unit may fall causing personal
injury, unit and property damage or death.
DO NOT install the indoor unit in the
bathroom or laundry room as excessive
moisture can short the unit and corrode the
wiring.
CAUTION
• Install the indoor and outdoor units, cables
and wires at least 1m (3.2’) from televisions
or radios to prevent static or image
distortion. Depending on the appliances, a
1m (3.2’) distance may not be sufficient.
• If the indoor unit is installed on a metal
part of the building, it must be electrically
grounded.

10
Step 2: Hang indoor unit.
1. Please refer to the following diagrams to locate the four positioning screw bolt holes on the
ceiling. Be sure to mark the places where you will drill ceiling hook holes.
Table 4-1 (unit: mm/inch)
MODEL
(Btu/h)
Outline dimension (mm/inch)
Air outlet opening
size (mm/inch)
Air return opening
size (mm/inch)
Size of mounted lug
(mm/inch)
A
B
C
D
E
F
G
H
I
J
12K with
out-built
drain
pump
975/38.4
200/7.9
506/19.9
450/17.7
152/6
537/21.1
186/7.3
599/23.6
741/29.2
360/14.2
18K with
out-built
drain
pump
1055/41.5
210/8.3
674/26.5
600/23.6
136/5.4
706/27.8
190/7.5
782/30.8
920/36.2
508/20
24K
1100/43.3
249/9.8
774/30.5
700/27.6
175/6.9
926/36.5
228/8.9
1001/39.4
1140/44.9
598/23.5
30K ~36K
1360/53.5
249/9.8
774/30.5
700/27.6
175/6.9
1186/46.7
228/8.9
1261/49.6
1400/55.1
598/23.5
36K ~60K
1200/47.2
300/11.8
874/34.4
800/31.5
227/8.9
1044/41.1
280/11
1101/43.3
1240/48.8
697/27.4
Air outlet dimensions
Air inlet dimensions
Air filter
Descending ventilation opening and mounted hook
Air filter
Electric control box
Fig. 4.3