KBC KBC-20VS User manual

MACHINERY DlVlSION
6465 18 MlLE ROAD
STERLlNG HEIGHTS, MI 4831 4
PHONE:
(586) 731 -3600 * 1 -8W-860-1740
FAX:
(586) 731 -7464 . 1 -800-862-1 740
MODEL 20" VS
DRILL PRESS
THANK YOU FOR PURCHASINGWlTH KBC MACHINERY. ALL KBC
MACHINESARE BACKED BYOUR
1 YEAR PARTS REPLACEMENT
WARRANTY. WHEN USEDAS INTENDED, AND WlTH PROPER
MAINTENANCE THIS MACHINEWILL PROVIDEYOU WlTH YEARS OF
TROUBLE-FREE SERVICE. IFYOU NEED PARTS SIMPLY FILL OUT
THE PARTS REQUEST FORM, AND FAXOR E-MAILYOUR REQUEST.
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@ :
KBC MACHINERY
6465 18 MILE ROAD
STERLING HEIGHTS,MI
48314
PH [phone]
FAX [phone]
[email protected]
-
WWW.KBCTOOLSANDMACHlNERY.COM
www. KBCTOOLS . COM

PARTS REQUEST FORM
YOUR COMPANY NAME:
STATE/PROVINCE
YOUR NAME
PHONE
# + EXT
FAX #
MACHINE INFO:
MAKE/MANFACTURER
MODEL NUMBER
YEAR MADE
PARTS REQUESTED:
PART# DESCRIPTION
PLEASE INCLUDE COPY (S) OF THE PARTS DRAWING EROM THE
MANUAL AND CIRCLE THE PARTS NEEDED
FAX PARTS REQUEST TO [phone]
E-MAIL PARTS REQUEST TO: machinery@kbc tools.corn
THANKS; KBC MACHINERY - MICHIGAN

VARIABLE SPEED DRILLING

- OPERATOR'S MANUAL
2O"Variable Speed Drill Press

WARNING
1. Read the operator's manual carefully.
Lcarn the tools applications and
limitations, as well as the specific
potential hazards peculiar to it. Knou
your power tool.
2. Always wear approved safety
glasseslfaceshields while using this
machine.
3.
Make certain the machine is properly
grounded.
4. Before operating the machine, remove tie,
rings, watchcs, other jeuelry, and roll up
sleeves above the elbows. Remove all
loose clothing and confine long hair. Do
NOT wear gloves.
5. Keep the floor around the machine clean
and free of scrap material, oil and
grease.
6. Keep machine guards in place at all times
when the machine is in use. If removed
for maintenance purposes, use extreme
caution and replace the guards
immediately.
7. Do NOT over reach. Maintain a balanced
stance at all times so that you do not fall
or lcan against blades or other moving
parts.
8. Support the workpiece adequately at all
limes during an operation to maintain
control of your work. Never hold the
workpiece by hand while drilling.
9. Make all machine adjustments or
maintenance with the machine unplugged
from the power source.
10.
Ucc the right tool. Don't force a tool or
attachment to do
a job which it was not
designed for.
11. Make certain the motor switch is in the
OFF position before connecting the
machine to power.
12. Give your work undivided attention.
Looking around, carrying on a
conversation, and "horse-play' are
careless-acts that can result in serious
injury.
13. Make a habit of checking to see that keys
and adjusting wrenches are removed
before turning on the machine.
14. Keep visitors a safe distance from the
work area.
15. Use recommended accessories; improper
accessories may he hazardous.
16. Replace warning labels if they become
obscured or removed.
17. Failure to comply with these warnings
may result in serious injury to the
operator.
11. Do NOT make cuts requiring more power
than is available on the machine.

SPECIFICATIONS:
MODEL ZOVS-DT-1 2OVS-DT-TAP
DRILLING CAPACITY
CAST IRON
.................................................................. 1-112" .................................. 1-112"
STEEL ........................................................................... 1-114" .................................. 1-114"
..................................................... TAPPING CAPACITY ......................................... 314-
................................................. ........... ............................... COLUMN DIAMETER ..
4"
4"
MAXIMUM DISTANCE SPINDLE TO COLUMN .... 10" ..............................................
10"
SPINDLE TRAVEL ....................................................... 6-112" ..................................
6-112"
SPINDLE DISTANCE TO BASE ................................
39" .............................................. 39"
SPINDLE DISTANCE TO TABLE .............................. 28-112" ..............................
28-112"
TABLE SIZE .................................................................. 22"x19-112" ................. 22x19-112'
NUMBER OF T-SLOTS ............................... .. ...... 2 .................................................... 2
T-SLOT SIZE ............................................................... 518" ......................................... 518"
CENTERS ....................................................................... 8-718" .................................. 8-718''
SPINDLE TAPER .......................................................... MT-3 .................................... MT-3
SPINDLE SPEEDS
........................................................
VARIABLE .............. VARIABLE
SPINDLE RPM
..............................................................
300.2, 000 ...................... 150.2,000
MOTOR .......................................................................... 1- 112 HP, 1 Ph ............. 2 HP, 3 Ph
........................................................................................ 1151230V ....................... 2-SPEED
....................................................................................... PREWIRED 115V ..... 220V ONLY
OVERALL HEIGHT
..................................................... 69" .............................................. 69"
BASE SlZE ................................................................... 26"x1gN ............................... 26"x111"
TABLE TRAVEL ......................................................... 20" .............................................. 20"
NET WEIGHT (APPROX.) ........................................... 720 LBS ........................... 740 LBS .
SHIPPING WEIGHT (APPROX.) ................................. 754 LBS ........................... 774 LBS .

CLEANING
After uncrating, remove protective coating from
all bright surfaces with a soft cloth moistened
with kerosene. Do
not use acetone, gasoline or
lacquer thinner
- these will damage painted
surfaces. To prevent rust, wax the table with
paste wax.
INSTALLATION
The most accurate and vibration-free operation
will require the machine to be bolted to the
floor. While this is not absolutely necessary, it
is highly recommended. The drill press should
be level and rest solidly on the floor. Place
shims under the three bolt holes to level the
drill press. Equal pressure should be applied to
all three nuts when tightening to prevent
distorting the base.
RAISING HEAD
The drill press head is lowered on the column
to ease crating and transportation. Before
operating the drill press, the head will need to
be raised to the operational level:
1.
Loosen table lock (A). Fig. 1
2. Cut a 2"x4" approximately
16" in length.
Raise table (B) and place 2"x4between
table and head
(C) as close to the column
(D) as possible. Caution: do not place Z"x4"
under lock collar (E).
3.
Using table lift crank (F), raise head to
the point where head bore and column are
flush. Caution: Do not raise head any
farther or it may fall off column!
A
ladder will be needed to observe the
column through the top of the belt cover.
4. Tighten two head locking bolts (A), Fig. 2.
This will hold head in place until lock
collar can be moved into position. Now
Z"x4" can be removed safely.
5.
After head is set at desired height, loosen
two set screws (B) on the lock collar (C).
Fig. 2
6.
Slide lock collar up column until flush
with head. Firmly tighten two set scrcws.
1
Fig.
Fig.

RAISING THE RACK
Some drilling operations will require the table
to be moved closer to the spindle than the rack
will allow as
set at the factory. To raise the
rack:
1. Tighten table lock handle (A). Fig. 3
2. Loosen two set screws (A, Fig. 4) on
column hearing collar
(B). Caution: Do
not loosen two screws with lock nuts on
them (C).
3. Raise rack (B, Fig. 4) to desired level by
turning table handle
(C).
Fig. 3
4. Tighten two set screws (A, Fig. 4 ) to keep
,---
rack in position. Now table can be raised
to the desired position.
CONTROL PANEL
- (Fig. 5)
High-Low Switch(A) - center position is
neutral, low selects low speed of motor, high
selects high speed of motor.
Drill-Tap Switch(B)
- center position (off) ,
drill [unction selected by pushing to the left,
tapping funclion selected by pushing to right.
Power Indicating Lamp(C)
- indicates power to
-
the main panel when lit. Will light only in drill
or tap mode.
Motor Start Buttnn(D)
- activates motor in drill
or tap mode.
Tap Return Button(E)
- reverses spindle
rotation
- tap will withdraw.(tap modeonly)
Emergency Stop Button(F)
- disconnects power
to the motor. Resets by depressing and turning
90 degrees.
On-Off Switch
- turns power to the machine
on and off.
Fig. 4
Fig. 5

CHANGING SPINDLE SPEEDS
CAUTION!
Do not turn handwheel control unless motor is
running. The speed control linkage will be
damaged
if the motor is not running.
To change speeds, turn handwheel control (A,
Fig.
6) until pointer shows desired speed.
Note: speeds are approximate.
ADJUSTING DEPTH STOP FOR DRILLING
Adjust zero reading on scale by:
1.
Lower quill to bottom of stroke by turning
handle (A, Fig. 7) counter-clockwise until
it stops and hold in that position.
2.
Turn knurled knob (B, Fig. 7) until
pointer reads zero.
3.
To set depth stop, turn knurled knob (B,
Fig. 7 ) to desired depth.
ADJUSTING DEPTH STOP FORTAPPING
To adjust the depth stop for tapping, follow the
instructions for adjusting the depth stop for
drilling. The major difference in thc tap mode
are two micro switches. One micro switch
automatically reverses (counter-clockwise) the
spindle direction at a predetermined depth.
The other micro switch forwards (clockwise) the
direction of the spindle once it is fully
retracted.
ADJUSTING SPINDLE RETURN SPRING
1.
To increase tension, lower quill to bottom
of stroke by turning handle (A, Fig.
7) and
turn spring cap counter-clockwise.
2.
To decrease tension, pull out spring cap
and turn clockwise.
LUBRICATION
Fig. 6
Fig. 7
1.
Use a light grease weekly (if needed) on
the spindle splines in the spindle pulley
drive.

2.
Keep quill and column covered with a
light film of oil. Check daily.
3.
Lubricate lift rack weekly with SAE No.
20 oil. Before oiling, clean rack with
kerosene.
4.
Clean and repack the table lift with gear
grease twice a year.
VARIABLE DRIVE LUBRICATION
1. Grease speed control fork weekly with
molybdenum based grease.
2. Oil upper end of counter shaft spindle and
push rod daily with
SAE #20 oil.
3.
Twice a year, clean and grease cam in
hand wheel.

HEAD ASSEMBLY

PARTS LIST FOR THE 113 INDUSTRIAL DRILL PRESS
HEAD ASSEMBLY
INDEX PART
NO
. NO .
DESCRIPTION SIZE QTY
.
........... 70-1507 ........................... PUSH ROD TUBE ...................................................................... 1
........... 70-1509 ........................... PUSH ROD ............................................................................... 1
..........................
........... 70-1508 SPINDLE COVER ............................. .. ..................................... 1
........... 70-1516 ........................... CAM SPRING .................................................................. ............ 1
...........................
........... 70-1512 HUB .............................................................................................. 1
........... 70-1515 ........................... HANDLE ...................................................................................... 3
........... 70-1515-1 ........................ BALL ............................................................................................ 3
........... A-632 .............................. BALL BEARING .................................................................... 1
........... 71-1610 ........................... SPEED DIAL ............................................................................ 1
........... 70-1513 ........................... BOLT ............................................................................................ 1
...........................
........... 70-1901 MOTOR (STD) ............................................ 1.112 HP ............... 1
........... 70-1903 ........................... MOTOR (OPT) ............................................ 2 HP ........................ 1
........... 71 - 1009 ........................... MOTOR MOUNT BOLT ............................................................ 4
........... 71-1001B ......................... HEAD ........................................................................................... 1
........... 70-1026B ......................... LOCK SCREW ............................................................................. 2
.........................
........... 70-10198 HEAD LOCK ............................................................................... 2
........... 70-1020B ......................... HEAD LOCK ............................................................................... 2
........... 70.1022 ........................... LOCK HANDLE ......................................................................... 2
........... 70-1407B ......................... HUB .............................................................................................. 1
...........................
........... 70-1408 HANDLE ...................................................................................... 3
........................ ............................................................................................ ........... 70-1408-1 BALL 3
........... 71-1401B ......................... PINION ......................................................................................... 1
........... 71-1402B ......................... PINION SUPPORT ...................................................................... 1
........... 71-1402-1 ........................ BUSHING ..................................................................................... 2
........... 71-1004B ......................... NUT .............................................................................................. 1
........... BB-62062 ........................ BALL BEARING ........................................................................ 1
........... 71-1003B ......................... QUILL .......................................................................................... 1
........... BB-5206 ....................... BALL BEARING .................................................................. 1
...........................
........... 71.1002 SPINDLE ...................................................................................... 1
........................... .............................................................................
........... 70-1014 BELT COVER
1
........... 70-1014-1 ........................ TOP PLATE ................................................................................. 1

-
- VARIABLE SPEED ASSEMBLY

VARIABLE SPEED ASSEMBLY
........... 70-1206 ........................... BELT (1926V-427) ...................................................................... 1
........... 701211 ........................... UPPER MOTOR PULLEY ............... .. ...................................... 1
........... 70-1023 ........................... MOTOR PULLEY SLEEVE ....................................................... 1
........... 70-1210 ........................... LOWER MOTOR PULLEY ........................................................ I
........... 70-1024 .......................... PULLEY SPRING ....................................................................... 1
........... 70-1212 ........................... SPRING HOUSING ..................................................................... 1
........... 70-1505 ........................... HINGE PIN .................................................................................. 1
........... 70-1502 ........................... SPINDLE CONTROL SUPPORT ............................................... 1
........... 70- 1504 ........................... SUPPORT SWIVEL .................................................................. 1
........... 88-63022 ........................ BALL BEARING ........................................................................ 2
........... 70-1501 ........................... SPEED CONTROL FORK .......................................................... 1
........... 70-1506 ........................... BEARING CUP ......................................................................... 1
........... BE-62072 ........................ BALL BEARING ........................................................................ 1
........... 70-1012 .......................... UPPER VARIABLE SPEED PULLEY ...................................... 1
........... 70- 1011 ........................... LOWER VARIABLE SPEED PULLEY ..................................... 1
........... 70-1010 ........................... SPINDLE PULLEY SLEEVE ..................................................... 1
........... BE-62052 ........................ BALL BEARING ........................................................................ 2
....................................................
........... 70-1016 ........................... CONTROL SHAFT SLEEVE
1
........... 70-1017 ........................... SLEEVE ............................. .. .................................................. 1
........... 70-1018 .......................... BEARING HOUSING ............................. .... ................................ 1
........... 70- 1015 ........................... CONTROL SHAFT SPINDLE ........................................... .. ..... 1
........... 70-1009 ........................... NUT .......................... .. ............................................................ 1
........... 70-1007 ........................... SPINDLE PULLEY ..................................................................... 1
........... A-25-3 ............................ BELT ............................................................................................ 3
........... 70-1008 ........................... SPINDLE DRIVER ................................................................... 1
........... BB-60092 ........................ BALL BEARING ........................................................................ 2
........... 70-1006 ........................... BEARING SPACER SLEEVE .................................................... 1
........... 70-1021 ........................... BEARING INNER SLEEVE ...................................................... 1

COLUMN, TABLE, AND BASE ASSEMBLY

COLUMN. TABLE. AND BASE ASSEMBLY
...........................
........... 70-3008 HANDLE
........................ .......... .................................................. 1
.......................... .............................................................................. ........... 70-1306 LIFT CRANK 1
........... BB51102 ........................ THRUST BEARING ................................................................... 1
........................... .......................................................................... ........... 70-1302 WORM SHAFT 1
........................... ........... 71-1301 GEAR BOX ............................. .. ............................................. 1
........... 70-1305 ........................... WORM GEAR SHAFT .............................................................. 1
........................... ........................................................................................... ........... 71-1302 GEAR 1
........................... ......................................................................... ........... 70-1303 WORM GEAR 1
......................... ........................................... ........... 71 -3003 GEAR RACK ............................... .. '1
........................... .....................................................................................
........... 71-3005 COLUMN 1
........................... ...................................................................................... ........... 71-1008 COLLAR 1
........................... .........................................................................................
........... 71-2001 TABLE 1
.......................... ........... 71-2005 LOCK HANDLE ................... .... .......................................... 1
........................... ................................................................ ........... 71-2004 TABLE LOCK NUT 1
.......................................... ........................... .............. ........... 71 . 2003 TABLE LOCK SCREW ... 1
............................................................................. ........... 71-2002 TABLE LOCK 1
........................... .................................................... ........... 70-2005 BEARING RING ............... .. 1
................................................ ........................... ........... 70-2004 COLUMN BEARING COLLAR 1
........................... ..................................................................................... ........... 70-2006 BUSHING 6
............................................................................................
........................... ........... 71-3001 BASE 1

DEPTH STOP AND CONTROL BOX ASSEMBLY

DEPTH STOP AND CONTROL BOX ASSEMBLY
........... 71 . 1601 ........................... ON-OFF SWITCH ........................... .. ...................................... 1
........... 70-1730 ........................... LIMIT BLOCK ............................................................................ 2
........... 71-1704 .......................... LlMlT SUPPORT ........................................................................ 2
........... 71- 17U3 ........................... LlMlT GUIDE ............................................................................ 1
........... 70-16118 ......................... SCALE .......................................................................................... 1
........... 70-l612B ......................... STROKE STOP BRACKET ........................................................ 1
...........................
........... 71-1706 TAPPING COhTROL NUT ....................................................... 1
...........................
........... 50-1610 DEPTH INDICATOR
.................................................................. 1
........... 70-1006B ........................ SCREW ......................................................................................... 1
........... 50-1606 ........................... MICRO-DIAL .............................................................................. 1
..........................
........... 501615 SCREW SUPPORT
...................................................................... 1
........... 70-1404B ......................... SPRING ........................................................................................ 2
.........................
........... 70-11108 SPRING PROTECTOR ............................................................... 2
........... 71-1609B ......................... BRACKET ................................................................................... 1
........... 50-1607 ........................... KNOB ........................ ... .......................................................... 1
........... 71-1701 ........................... COhTROL BOX .......................................................................... 1
........... JDP-2OVS-3CB ............... CONTROL BOX .......................................................................... 1
................................................................... ........... E-001 .............................. POWER ON LIGHT 1
........... E-101 ............................... HIGH-LOW SWITCH .................................................................. 1
...............................
........... E-102 START BUTTON
........................................................................ I
........... E-103 ............................... DRILL-TAP SWITCH ................................................................. 1
........... E-101 ............................... RETURN SWITCH ...................................................................... I
.......... E-106 ............................... EMERGENCY STOP SWITCH ................................................... 1
ELECTRICAL PANEL COMPONENTS
........... E-101 ............................... HIGH-LOW SWITCH .................................................................. 1
........... E-102 START BUTTON
........................... .. ....................................... 1
........... E-103 ............................... DRILL-TAP SWITCH ................................................................. 1
........... E-104 ............................... RETURN SWITCH ...................................................................... 1
........... E-106 ............................... EMERGENCY STOP SWITCH .................................................... 1
........... E-013 ............................... FUSE (2 AMP) ............................................................................ 1
........... E-014 ............................... FUSE SEAT ................................................................................. 1
........... E-111 ............................... TRANSFORMER ........................................................................ 1
........... E-016 ............................... MAGNETIC STARTER (CL-4L) .............................................. 1
........... E-015 ............................... MAGNETIC STARTER (C-11L) ............................................... 1
........... E-110 ............................... TERMINAL RELAY .................................................................. 1

ELECTRICAL PANEL COMPONENTS-JDP.20VS-3 ONLY