KBO FLIP User manual
www.kbobike.com
KBO FLIP
Owner's Manual
Thank you for your purchase!
This manual contains details of the product, information on its operation and maintenance, and other helpful tips for owners. Read it carefully
and familiarize yourself with the KBO Flip before using it to ensure safe use and prevent tragic accidents. Be sure to retain this manual as your
convenient KBO Flip information source.
To prevent your KBO Flip from being stolen and cannot be found, it is suggested that you record the serial number of your
bike(Near the left crank connection).
About Manual
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Product Structure
Assembly Instructions
Remove The Battery
Fold The E-bike
Safety Checklist
Start-up Procedure
Display Features
Routine Operation
Driving Range
Parking Storage and Transport
Basic Battery Charging Tips
Bicycle Care
Basic Troubleshooting
Warranty Info
Additional Warranty Terms
Content
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About Manual
All information in this manual should be carefully reviewed and if you have any questions you should contact KBO Bike immediately. The notes
contained within the manual and marked by this dialogue balloons symbol should also be given special care. Users should also pay special
attention to information marked in this manual beginning with NOTICE.
Because it is impossible to anticipate every situation or condition which can occur while riding, this manual makes no representations about the
safe use of bicycles under all conditions. There are risks associated with the use of any bicycle which cannot be predicted or avoided, and which
are the sole responsibility of the rider. You should keep this manual, along with any other documents that were included with your bicycle, for
future reference, however all content in this manual is subject to change or withdrawal without notice. Visit www.kbobike.com to download the
latest version. KBO Bike makes every effort to ensure the accuracy of its documentation and assumes no responsibility or liability if any errors
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should be done by a trained bicycle mechanic if possible.
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Battery
Motor
Display
Derailleur
Speed
Pedal Assist
Throttle
Charging Time
Recommended
Rider Heights
Folded
Dimensions
36V 15.6Ah Lithium Battery
500W Geared Motor
LCD Display
7-speed
20 MPH
Intelligent 3-level Pedal Assist
Half Twist Throttle
5~6 Hours
5.1” ~ 6.2”
36.6''x14.6''x27.6''
Front Fork
Bike Frame
Brake
Charger
Freewheel
Shifter
Tires
Product Weight
Package Weight
Model Dimen-
sions
Front Suspension Fork
6061 Aluminum
160mm Brakes
42V 2.0A
7 Speed
Shimano
20’’x3’’ CHAOYANG Tires
57 lbs
70 lbs
65.0''x23.2''x47.2''
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Product Structure
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45
6
14
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8
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1824
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Handle
On/Off
LCD Display
Shimano Shifter
Throttle
Brake Lever
LED Rear Light
Rear Rack
Saddle
Frame
Stem
Chain
Battery
LED Head Light
Front Fork
Front Brake
Tire
Pedal
Controller
Derailleur
Motor
Rear Brake
Seat Post
Crank set
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Assembly Instructions
Step 1 : Unfold the rear wheel/section and hold your bike upright with the kickstand. Push the latch closed so that it’s vertical to the bike’s
frame then turn the latch lock down towards the latch to lock it in place.
The following assembly steps are only a general guide to assist in the assembly of your KBO Bike and is not a complete or
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mechanic to assist in the assembly, repair and maintenance of your bike. For detailed instructions please view the KBO
Flip assembly video found at www.kbobike.com.
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Assembly Instructions
Step 2 : Push the button on the headtube latch to release it and unlock the folding mechanism.
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Assembly Instructions
Step 3: Loosen the screws on the stem front cap, put into the handlebar, and adjust the handlebar to the vertical position of tire and tighten the
screws.
Step 4 : Open the quick release at the seat tube by swinging the lever open and outward fully.
Step 5 : Move the seat up and down by sliding the seatpost in or out of the seattube. DO NOT raise the seat post beyond the minimum insertion
marking etched into the seatpost tube. Adjust the seat and the head of seat is parallel with the top tube.
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Step 1: Press and rotate the key to unlock the battery icon.
Step 2: Locate the seat quick release lever and turn over the saddle.
Step 3: Lift the battery off the frame and slide it upwards carefully.
Assembly Instructions
Step 6: Check the chain to make sure it is aligned. Rotate the right pedal and crank toward the back of the bike as if you were pedaling
backwards. Observe the chain and make sure it runs smoothly through the drivetrain (around the rear cog, chain tensioner and front chain
ring).
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Remove The Battery
Assembly Instructions
1. Please wear a safety helmet before riding.
2. Keep extra key separate to ensure that the battery lock can be opened when the usual one is lost.
3. Make sure your battery is fully charged.
4. Follow the local laws and regulations.
5. Please don't ride when you are tired or after drinking alcohol.
6. Don't ride your bike in wet conditions, as wet conditions can damage the battery and void the warranty.
Step 1 : Push the button on the head tube latch upward so that release it and unlock the folding mechanism.
Step 2 : Press the button on the middle latch of the frame outward to release it and unlock the folding mechanism.
Step 3 : Fold the handlebar down, and then fold the front wheel towards the rear wheel.
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Fold The E-bike
Product Safety Notice
Safety Checklist 9
Chain
Cranks and Pedals
Derailleurs
Motor Drive Assembly
and Throttle
Battery Pack
Locking clamps
Safety Check Basic Steps
· Ensure pedals are securely tightened to the cranks.
· Ensure the cranks are securely tightened and are not bent.
· Ensure the chain is oiled, clean and runs smoothly.
· Extra care is required in wet or dusty conditions.
· Check that the derailleur(s) are adjusted and functioning properly.
· Ensure shift and brake levers are attached to the handlebar securely.
· Ensure all brake and shift cables are properly lubricated.
· Ensure the hub motor is spinning smoothly and the motor bearings are in good working order.
· Ensure all power cables running to the hub motor are secured and undamaged.
· Make sure the hub motor axle bolts are secured and all torque arms and torque washers are in place.
· Ensure battery is charged before use.
· Ensure there is no damage to the battery pack.
· Lock battery to frame and check to see that it is secured.
· Make sure the locking clamps at the handlebar, seat and frame are properly locked
Start-up Procedure
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mechanic has checked the assembly, and you have read this entire manual, turn on the bike and select a pedal assist level following the steps
below:
1. Press the “ ” (ON/OFF) button to turn the bike on.
2. Press “+” or “-” to select the pedal assist level you want. You can choose between level 0 through 3 on the display remote.
3. Press and hold the “+” key for 3 seconds to turn on the headlight if needed or desired.
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2), most riders should be able to begin pedaling the bike with pedal assist 0 or 1. You may also use the throttle to accelerate and maintain
your desired speed.
5. The throttle is used by slowly and carefully rotating the throttle backward toward the rider. When you push the bike uphill, you can turn the
throttle slightly and use the push assist function.
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Display Features
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1 2 3 4 5 6 7
Battery Indicator
Mode / Switch
Up
Down
Speed Indicator
Pedal Assist Level
Bike Status
Function List
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Display Features
The display pad is equipped with 3 buttons including “ ”, “ ” and “ ”. The “ ” button is the on/off button.
Press and hold the “ ” button on the handlebar controls to turn on the display. Now, your e-bike is ready to ride. To turn it off, press and hold
the “ ” button for 3 seconds. Press the UP button for 3 seconds to turn on the light.
The display pad provides you with a variety of displays to meet the demand of your riding. The display contents are:
1. Status Indicator
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2. Unit of Measure
You can toggle between miles or kilometers based on your location and preference.
3. Odometer/Trip Odometer:
It shows total riding range and single riding range.
4. Speed Indicator
It shows the real-time speed of your e-bike.
5. Battery Level Indicator
The battery level indicator on the display will show the current battery energy remaining.
6. Pedal Assist Level
It shows the pedal assist level and the default range is 0-3 levels. Press the UP or DOWN button to adjust the pas level when the power on.
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+ -
Routine Operation
General Settings
1. Press the UP and DOWN keys at the same time for 2S to enter the setting interface and then press the ON/OFF key to switch.
2. Press the UP and DOWN keys to select the parameter.
3. Stay for 3 seconds to exit automatically.
Parameter Number
P01
P02
P03
P04
P05
P06
P07
P08
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Backlight Display
Range
Voltage
Sleep Time
Pedal Assist Level
Wheel Diameter
Magnet Number
Speed Limitation
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1: Darkest 3: Brightest
0: KM; 1:MILE
Default 36V
0: NEVER Range:0-60 Minutes
0: 3 levels
Range:0~100
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Routine Operation
When the error code is displayed, please promptly remove the fault. After the fault occurs, the electric bike will not be able to ride normally.
Parameter Number
P09
P16
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Powered Set-up
Reset ODO
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0: None; 1:Powered
Press and hold " " for 5s
Error Code
Error Code
E30
E33
E34
Error Code
E35
E36
E37
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Abnormal Communication
Abnormal Current
Throttle Abnormal
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Motor Phase Problem
Motor Hall Defect
Brake Failed or Brake Applied While Turning On
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Driving Range
The range of your KBO Bike is the distance the bike will travel on a single full charge of the onboard battery pack. The range values in this
manual are estimates based on expected usage characteristics. Some of the factors which affect the range include changes in elevation, speed,
payload, and acceleration, number of starts and stops and ambient air temperatures. Tire pressure and terrain are also important variables to
consider.
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become familiar with the range requirements of your travel routes, and the capabilities of your KBO Bike you can then adjust your riding
characteristics if you desire.
The following table provides general estimates and outlines various factors’ effective range and their combined estimated effects on range. This
table is meant to help owners understand the factors that can increase or decrease range, but KBO Bike makes no claims to the range that
individual users might obtain.
Best Practices for Extending Range and Battery Life
◆Do not climb hills steeper than 15% in grade.
◆Pedal to assist the motor when climbing hills and accelerating from a stop.
◆Avoid sudden starts and stops.
◆Accelerate slowly.
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Parking Storage and Transport
Please follow these basic parking, storage and transport tips to ensure your bike is well cared for on and off the road.
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removed and brought with you for security.
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bike in a dry location afterwards to allow all the systems to dry out. Much like a regular bike, use in wet conditions mandates a more regular
maintenance schedule to ensure your bike does not become rusty, corroded and to ensure all systems are always working safely.
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recommendations on the proper lock hardware or procedures to secure your bike, but we do recommend you take the appropriate
precautions to keep your KBO Bike safe from theft.
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and make lifting and loading easier.
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Basic Battery Charging Tips
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in the inverted position which can inhibit cooling and reduce the charger’s life.
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Charging Time
When the input and output plugs of the charger are connected properly, and the battery is not fully charged, the red charging indicator light
should illuminate, showing that the battery is charging. The time that the battery takes to fully charge the battery is dependent on various
factors including distance traveled, riding characteristics, terrain, payload, and battery age.
NOTICE: The battery pack can take longer to charge when fully depleted and when the battery is new. As your battery ages you
might also experience increased charging times, but this is only expected after 3-5 years of regular use. If your battery does not
seem to be charging normally, and taking longer to charge than expected, please discontinue charging and contact KBO Bike
immediately.
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