KBO Hurricane User manual

Owner's Manual
www.kbobike.com
HURRICANE

Content
About Manual 1
Product Speci�ication 2
Product Structure 3
Safety Checklist 4
Assembly Instructions 6
Recommended Torque Values 7
Display Features 8
Routine Operation 10
Driving Range 11
Parking Storage and Transport 12
Basic Battery Charging Tips 13
Bicycle Care 14
Basic Troubleshooting 15
Warranty Info 18
Additional Warranty Terms 19
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About Manual
This manual contains details of the product, and information on its operation and maintenance and other helpful tips for owners. Read it
carefully and familiarize yourself with the KBO Hurricane before using it to ensure safe use and prevent tragic accidents. Be sure to retain this
manual as your convenient KBO Hurricane information source.
All information in this manual should be carefully reviewed and if you have any questions you should contact KBO Bike immediately. The notes
contained within the manual and marked by this dialogue balloons symbol should also be given special care. Users should also pay special
attention to information marked in this manual beginning with NOTICE.
Because it is impossible to anticipate every situation or condition which can occur while riding, this manual makes no representations about the
safe use of bicycles under all conditions. There are risks associated with the use of any bicycle which cannot be predicted or avoided, and which
are the sole responsibility of the rider. You should keep this manual, along with any other documents that were included with your bicycle, for
future reference, however all content in this manual is subject to change or withdrawal without notice. Visit www.kbobike.com to download the
latest version. KBO Bike makes every effort to ensure the accuracy of its documentation and assumes no responsibility or liability if any errors
or inaccuracies appear within. Assembly and �irst adjustment of your KBO Bike require special tools and skills and it is recommended that this
should be done by a trained bicycle mechanic if possible.
1

Product Speci�ication
Battery
Motor
Display
Speed
Pedal Assist
Charging Time
Recommended
Rider Heights
36V 9.6Ah Lithium Battery
250W Brushless Geared Motor
LCD Display
20 MPH
3-level Pedal Assist
4~5 Hours
5.6” ~ 6.6”
Bike Frame
Charger
Brake
Front Fork
Tires
Product Weight
Total Payload
Capacity
28” * 21” 6061 Aluminum Alloy
US Standard 2.0A Charger
Mechanical Disc Brakes
Aluminum Alloy
700x32C
36 lbs
275 lbs
2

Product Structure
❶ Handle
❷ On/Off
❸ LCD Display
❹ Bell
❺ Brake Lever
❻ Saddle
❼ Frame
❽ Battery
❾ LED Head Light
❿ Front Fork
⓫ Front Brake
⓬ Tire
⓭ Pedal
⓮ Controller
⓯ Belt Drive
⓰ Spoke
⓱ Motor
⓲ Rear Brake
124
5
9
678
14
16
17
18
13
11
12
10
15
3
3

Safety Checklist
Brakes
Wheels and Tires
Steering
Safety Check Basic Steps
· Ensure front and rear brakes work properly.
· Ensure brake pads are not over worn and are correctly positioned in relation to the rims.
· Ensure brake control cables are lubricated, correctly adjusted and display no obvious wear.
· Ensure brake control levers are lubricated and tightly secured to the handlebars.
· Ensure tires are in�lated to within the recommended limits.
· Ensure tires have tread and have no BULGES OR EXCESSIVE WEAR.
· Ensure rims run true and have no obvious wobbles or kinks.
· Ensure all wheel spokes are tight and not broken.
· Ensure handlebar and stem are correctly adjusted and tightened, and allow proper steering.
· Ensure the handlebar is set correctly in relation to the forks and the direction of travel.
NOTICE: Before every ride it is important to carry out the following safety checks.
4

Safety Checklist
Chain
Cranks and Pedals
Motor Drive Assembly
Battery Pack
Safety Check Basic Steps
· Ensure pedals are securely tightened to the cranks.
· Ensure the cranks are securely tightened and are not bent.
· Ensure the chain is clean and runs smoothly.
· Extra care is required in wet or dusty conditions.
· Ensure the hub motor is spinning smoothly and the motor bearings are in good working order.
· Ensure all power cables running to the hub motor are secured and undamaged.
· Make sure the hub motor axle bolts are secured and all torque arms and torque washers are in place.
· Ensure battery is charged before use.
· Ensure there is no damage to the battery pack.
5

Assembly Instructions
Step 1 : Install the handlebars. Use the assembly tool to remove the four screws from the stem. Set the handlebars in the stem ensuring the
linear markings on the handlebars are centered and the handlebars are adjusted to a comfortable position. Finally, tighten the screws
with the assembly tool.
Step 2 : Install the pedals. The left and right pedals are marked on both ends. First, install the left pedal by tightening the pedal in a counter
clockwise direction. The right pedal is tightened by turning the pedal in a clockwise direction. Both pedals should be tightened to 35
Newton meters by using a torque wrench.
Step 3 : Install the front wheel. Remove the plastic guards from the fork and axle being sure not to touch the brake rotor set. Align the dropouts
with the axle of the wheel hub, then lower the wheel ensuring the brake rotor goes into the caliper. Install the quick-release skewer
starting from the brake rotor side of the wheel. Put on the cone spring and tighten the thumb nut, and then use the palm of your hand to
close the quick-release skewer.
Step 4 : Adjust the saddle height to a comfortable position. Loosen up the quick release on the seat, �ind a height that works for you, and tighten
the quick-release.
Step 5 : Adjust the seat position forwards or backwards. Use an allen wrench to loosen the seat adjustment bolt, choose a proper position, and
tighten it.
NOTICE: The following assembly steps are only a general guide to assist in the assembly of your KBO Bike and not a complete or
comprehensive manual of all aspects of assembly, maintenance and repair. We recommend you consult a certi�ied bicycle
mechanic to assist in the assembly, repair and maintenance of your bicycle. For detailed instructions please view the KBO
Hurricane assembly video found at www.kbobike.com.
6

Recommended Torque Values
Hardware Location
Handlebar
Stem
Saddle
Front Wheel
Rear Wheel
Bottom Bracket Parts
Hardware Location
Pedals
Disk Mounting Bolts
Disk Caliper Mount
Crank Bolts
Saddle Post Clamp
Torque Required (Nm)
18-20
18-20
18-20
16-25
35-40
35-55
Torque Required (Nm)
35
6
10
40
7
NOTICE: Ensure all hardware is tightened properly and all safety checks in the following sections are performed before �irst use.
Please refer to the assembly video on Youtube channel KBO Bike and detailing a closer look if you have any questions regarding
the assembly of your bike. If you are not able to ensure all the assembly steps in the assembly video are performed properly, or you
are unable to view the assembly video please consult a certi�ied local bicycle service provider for assistance in addition to
contacting KBO Bike for help.
7

Display Features
The image shows the various features and information displayed on the display.
Error Code Indicator
Headlight
Pedal Assist Level
Battery Charge Indicator
Current Speed
Speed Unit( miles per hour(MPH))
Switch/Light
8
mph
M
Pedal Assist