KEBCO DYNAMIC LINE 4 SF-CF-SP30 User manual

DYNAMIC LINE 4
INSTRUCTIONS FOR USE | INSTALLATION SERVO MOTORS DL4
SIZE SE...SG
Translation of original manual
Document 20220629 DE 02

3
PREFACE
Preface
The hardware and software described in this document are products of KEB. The infor-
mation contained in this document is valid at the time of publishing. KEB reserves the
right to update this document in response to misprints, mistakes or technical changes.
Signal words and symbols
Certain procedures within this document can cause safety hazards during the installati-
on or operation of the device. Refer to the safety warnings in this document when per-
forming these procedures. Safety signs are also located on the device where applicable.
A safety warning is marked by one of the following warning signs:
DANGER Dangerous situation, which will cause death or serious injury iif this safe-
ty warning is ignored.
WARNING Dangerous situation, which may cause death or serious injury if this
safety warning is ignored.
CAUTION Dangerous situation, which may cause minor injury if this safety warning
is ignored.
NOTICE Situation, which can cause damage to property if this safety warning is
ignored.
RESTRICTION
Used when the following statements depend on certain conditions or are only valid for
certain ranges of values.
Used for informational messages or recommended procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/service/downloads

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeECdeclarationofconformityandtheCEmarkon
the device nameplate that it complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website.
Warranty and liability
The warranty and liability on design, material or workmanship for the acquired device is
given in the general sales conditions.
Hereyouwillndourgeneralsalesconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Although multiple applications are referenced, not every case has been taking into ac-
count. If you require further information or if problems occur which are not referenced in
the documentation, you can request the necessary information via the local KEB agency.
The use of our units in the target products is outside of our control and therefore
lies exclusively in the area of responsibility of the customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the intended use. However, they are regarded as being only informal
and changes are expressly reserved, in particular due to technical changes. This also
applies to any violation of industrial property rights of a third-party. Selection of our units
in view of their suitability for the intended use must be done generally by the user.
Tests can only be done within the intended end use of the product (application) by
the customer. They must be repeated, even if only parts of hardware, software or
the unit adjustment are modied.
Copyright
The customer may use the instructions for use as well as further documents or parts
from it for internal purposes. Copyrights are with KEB and remain valid in its entirety.
This KEB product or parts thereof may contain third-party software, including free and/
or open source software. If applicable, the license terms of this software are contained
in the instructions for use. The instructions for use are already available to you, can be
downloaded free of charge from the KEB website or can be requested from the respec-
tive KEB contact person.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respective owners.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty and liability......................................................................................................................4
Support ........................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................8
List of Tables ..........................................................................................................................................9
Glossary ................................................................................................................................................10
General standards................................................................................................................................ 11
Standards for asynchronous and synchronous motors ..................................................................12
1 Basic Safety Instructions............................................ 13
1.1 Target group...................................................................................................................................13
1.2 Transport, storage and proper use .............................................................................................. 13
1.3 Installation......................................................................................................................................14
1.4 Connection instructions ...............................................................................................................15
1.4.1 EMC-compatible installation...............................................................................................15
1.5 Start-up and operation ..................................................................................................................16
1.6 Maintenance...................................................................................................................................16
1.7 Repair .............................................................................................................................................17
1.8 Disposal..........................................................................................................................................17
2 Product Description .................................................... 18
2.1 Specied application.....................................................................................................................18
2.1.1 Residual risks.....................................................................................................................18
2.2 Unintended use..............................................................................................................................18
2.3 Type code .......................................................................................................................................19
2.3.1 Congurableoptions ..........................................................................................................19
2.4 General speed-torque characteristic ...........................................................................................20
2.5 General project design..................................................................................................................20
2.5.1 Selection of the servo motor...............................................................................................20
2.5.2 Selection of the servo controller.........................................................................................21
2.5.3 Output component .............................................................................................................21
2.5.4 Pretension factor ................................................................................................................21
2.6 Construction and denition..........................................................................................................22
2.6.1 Drive end and direction of rotation .....................................................................................22
2.6.2 Winding and insulation system...........................................................................................23
2.6.3 Holding brake (optional) .....................................................................................................23
2.6.4 Speed and shaft position measuring system......................................................................24
2.6.5 Temperature monitoring .....................................................................................................25

6
TABLE OF CONTENTS
3 Operating Conditions.................................................. 26
3.1 Product features of the DL4 servo motors..................................................................................26
3.2 Test ange for thermal determinations .......................................................................................27
3.3 Degree of protection of servo motors .........................................................................................28
3.3.1 Usage of connector systems..............................................................................................28
4 Connection................................................................... 29
4.1 DL4 motor with ange sockets ....................................................................................................29
4.2 DL4 motor with terminal box ........................................................................................................29
4.3 Connectors.....................................................................................................................................30
4.4 Motor connection ..........................................................................................................................31
4.4.1 Auxiliary fan (optional)........................................................................................................32
4.5 Encoder connection ......................................................................................................................33
4.5.1 Resolver terminal assignment............................................................................................33
4.5.2 Hiperface terminal assignment...........................................................................................34
5 Technical Data.............................................................. 35
5.1 Permissible axial and radial forces..............................................................................................35
5.2 Shaft end ........................................................................................................................................36
5.3 Technical data servo motors SE CS ............................................................................................37
5.3.1 Technical data of the holding brake SE CS........................................................................40
5.3.2 Dimensions servo motors SE CS.......................................................................................40
5.4 Technical data servo motors SE CF ............................................................................................41
5.4.1 Technical data of the holding brake SE CF ........................................................................44
5.4.2 Dimensions servo motors SE CF .......................................................................................44
5.5 Technical data servo motors SF CS ............................................................................................45
5.5.1 Technical data of the holding brake SF CS ........................................................................48
5.5.2 Dimensions servo motors SF CS .......................................................................................48
5.6 Technical data servo motors SF CF............................................................................................. 49
5.6.1 Technical data of the holding brake SF CF ........................................................................52
5.6.2 Dimensions servo motors SF CF .......................................................................................52
5.7 Technical data servo motors SG CS............................................................................................53
5.7.1 Technical data of the holding brake SG CS........................................................................56
5.7.2 Dimensions servo motors SG CS.......................................................................................56
5.8 Technical data servo motors SG CF ............................................................................................57
5.8.1 Technical data of the holding brake SG SF........................................................................60
5.8.2 Dimensions servo motors SG CF.......................................................................................60
5.9 Performance diagrams..................................................................................................................61
5.9.1 Speed-torque characteristics for motor size SE CS...........................................................61
5.9.2 Speed-torque characteristics for motor size SE CF ...........................................................62
5.9.3 Speed-torque characteristics for motor size SF CS ...........................................................63
5.9.4 Speed-torque characteristics for motor size SF CF ...........................................................65
5.9.5 Speed-torque characteristics for motor size SG CS...........................................................66
5.9.6 Speed-torque characteristics for motor size SG CF...........................................................67

7
TABLE OF CONTENTS
6 Certication.................................................................. 69
6.1 CE-Marking.....................................................................................................................................69
6.2 UL Marking .....................................................................................................................................71
6.3 Further information and documentation .....................................................................................72
7 Revision History .......................................................... 73

8
LIST OF FIGURES
List of Figures
Figure 1: General speed-torque characteristic................................................................................20
Figure 2: Example image of a motor...............................................................................................22
Figure 3: Varistor protective wiring..................................................................................................24
Figure4: TopviewofaDL4motorwithangesockets...................................................................29
Figure 5: Top view of a DL4 motor with terminal box ......................................................................29
Figure 6: Connectors with a view to the connection pins at the motor............................................30
Figure 7: Motor connection .............................................................................................................31
Figure 8: Motor terminal box ...........................................................................................................31
Figure 9: Resolver terminal assignment..........................................................................................33
Figure 10: Hiperface terminal assignment ........................................................................................34
Figure 11: Axial and radial forces......................................................................................................36
Figure 12: Shaft end..........................................................................................................................36
Figure 13: Dimensions servo motors SE CS.....................................................................................40
Figure 14: Dimensions servo motors SE CF.....................................................................................44
Figure 15: Dimensions servo motors SF CS.....................................................................................48
Figure 16: Dimensions servo motors SF CF.....................................................................................52
Figure 17: Dimensions servo motors SG CS ....................................................................................56
Figure 18: Dimensions servo motors SG CF ....................................................................................60
Figure 19: Speed-torque characteristics for motor size SE CS.........................................................62
Figure 20: Speed-torque characteristics for motor size SE CF.........................................................63
Figure 21: Speed-torque characteristics for motor size SF CS.........................................................64
Figure 22: Speed-torque characteristics for motor size SF CF.........................................................66
Figure 23: Speed-torque characteristics for motor size SG CS ........................................................67
Figure 24: Speed-torque characteristics for motor size SG CF ........................................................68
Figure 25: EU declaration of conformity............................................................................................70

9
LIST OF TABLES
List of Tables
Table 1: Type code ........................................................................................................................19
Table2: Congurableoptions........................................................................................................19
Table 3: Product features...............................................................................................................26
Table4: Dimensionsandmaterialofthetestange......................................................................27
Table 5: IP Degree of protection of servo motors ..........................................................................28
Table 6: Technical data auxiliary fan..............................................................................................32
Table 7: Resolver encoder cable ...................................................................................................33
Table 8: Hiperface encoder cable..................................................................................................34
Table 9: Permissible axial and radial forces ..................................................................................35
Table 10: Technical data servo motors SE-CS-SP15 ......................................................................37
Table 11: Technical data servo motors SE-CS-SP20 ......................................................................38
Table 12: Technical data servo motors SE-CS-SP30 ......................................................................39
Table 13: Technical data of the holding brake SE CS .....................................................................40
Table 14: Technical data servo motors SE-CF-SP15 ......................................................................41
Table 15: Technical data servo motors SE-CF-SP20 ......................................................................42
Table 16: Technical data servo motors SE-CF-SP30 ......................................................................43
Table 17: Technical data of the holding brake SE CF......................................................................44
Table 18: Technical data servo motors SF-CS-SP10 ......................................................................45
Table 19: Technical data servo motors SF-CS-SP20 ......................................................................46
Table 20: Technical data servo motors SF-CS-SP30 ......................................................................47
Table 21: Technical data of the holding brake SF CS......................................................................48
Table 22: Technical data servo motors SF-CF-SP10.......................................................................49
Table 23: Technical data servo motors SF-CF-SP20.......................................................................50
Table 24: Technical data servo motors SF-CF-SP30.......................................................................51
Table 25: Technical data of the holding brake SF CF......................................................................52
Table 26: Technical data servo motors SG-CS-SP10......................................................................53
Table 27: Technical data servo motors SG-CS-SP20......................................................................54
Table 28: Technical data servo motors SG-CS-SP30......................................................................55
Table 29: Technical data of the holding brake SG CS .....................................................................56
Table 30: Technical data servo motors SG-CF-SP10......................................................................57
Table 31: Technical data servo motors SG-CF-SP20......................................................................58
Table 32: Technical data servo motors SG-CF-SP30......................................................................59
Table 33: Technical data of the holding brake SG CF .....................................................................60

10
GLOSSARY
Glossary
0V Earth-potential-free common point
1ph 1-phase mains
3ph 3-phase mains
AC AC current or voltage
Application The application is the intended use
of the KEB product.
ASCL Asynchronous sensorless closed
loop
Auto motor
ident.
Automaticallymotoridentication;
calibration of resistance and induc-
tance
AWG American wire gauge
B2B Business-to-business
BiSS Open source real-time interface for
sensors and actuators (DIN 5008)
COMBIVERT KEB drive converters
COMBIVIS KEB start-up and parameterizing
software
Customer The customer has purchased a KEB
product from KEB and integrates the
KEB product into his product (cus-
tomer product) or resells the KEB
product (dealer)
DC DC current or voltage
DIN German Institut for standardization
EMC Electromagnetic compatibility
Emergency
stop
Shutdown of a drive in emergency
case (not de-energized)
Emergency
switchingo󰀨
Switchingo󰀨thevoltagesupplyin
emergency case
EN European standard
End customer The end customer is the user of the
customer product.
FE Functional earth
FU Drive converter
GND Reference potential, ground
Hiperface Bidirectional encoder interface of the
company Sick-Stegmann
HTL Incremental signal with an output
voltage (up to 30V) -> TTL
IEC International standard
IP xx Degree of protection (xx for level)
KEB product The KEB product is subject of this
manual.
KTY Silicium temperature sensor (pola-
rized)
Manufacturer The manufacturer is KEB, unless
otherwisespecied(e.g.asma-
nufacturer of machines, engines,
vehicles or adhesives).
MCM American unit for large wire cross
sections
Modulation Means in drive technology that the
power semiconductors are controlled
MTTF Mean service life to failure
NN Sea level
PE Protective earth
PELV Protective Extra Low Voltage
PFD Term used in the safety technology
(EN 61508-1...7) for the size of error
probability
PFH Term used in the safety technology
(EN 61508-1...7) for the size of error
probability per hour
PLC Programmable logic controller
PT100 TemperaturesensorwithR0=100Ω
PT1000 TemperaturesensorwithR0=1000Ω
PTC PTC-resistor for temperature detec-
tion
PWM Pulse width modulation
RJ45 Modular connector with 8 lines
SCL Synchronous sensorless closed loop
SELV Safety Extra Low Voltage (<60V)
SS1 Safety function „Safe stop 1“ in ac-
cordance with IEC 61800-5-2
SSI Synchronous serial interface for
encoder
STO Safetyfunction„SafeTorqueO󰀨“in
accordance with IEC 61800-5-2
TTL Incremental signal with an output
voltage up to 5V
VARAN Real-time Ethernet bus system

11
GENERAL STANDARDS
General standards
DGUV regulation 3 Electrical installations and equipment
DIN46228-1 Tubular end-sleeves without plastic sleeve
DIN46228-4 Tubular end-sleeves with plastic sleeve
DINIEC60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of
electrical equipment - Earthing arrangements, protective conductors and protec-
tive bonding conductors
EN60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General requi-
rements (IEC 44/709/CDV)
EN60439-1 Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and
partially type-tested assemblies (IEC 60439-1)
EN60529 Degrees of protection provided by enclosures (IP Code) (IEC 60529)
EN60664-1 Insulation coordination for equipment within low-voltage systems - Part 1:
Principles, requirements and tests (IEC 60664-1)
EN60721-3-1 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmental parameters and their severities - Section 1: Storage (IEC 104/648/CD)
EN60721-3-2 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmental parameters and their severities - Section 2: Transportation and
handling (IEC 104/670/CD)
EN60721-3-3 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmentalparametersandtheirseverities;section3:Stationaryuseat
weatherprotected locations (IEC 60721-3-3)
EN61800-2 Adjustable speed electrical power drive systems - Part 2: General requirements
-Ratingspecicationsforlowvoltageadjustablespeeda.c.powerdrivesystems
(IEC 61800-2)
EN61800-3 Adjustable speed electrical power drive systems - Part 3: EMC requirements
andspecictestmethods(IEC22G/297A/CD)
EN61800-5-1 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements
- Electrical, thermal and energy (IEC 61800-5-1)
UL61800-5-1 American version of the EN 61800-5-1 with „National Deviations“
EN61800-5-2 Adjustable speed electrical power drive systems - Part 5-2: Safety requirements
-Functional(IEC61800-5-2:2016);GermanversionEN61800-5-2:2017

12
STANDARDS FOR ASYNCHRONOUS AND SYNCHRONOUS MOTORS
EN 60034-1 Rotating electrical machines - Part 1: Rating and performance (IEC 2/1768/CD)
EN60034-2-3 Rotatingelectricalmachines-Part2-3:Specictestmethodsfordetermining
lossesande󰀩ciencyofconverter-fedACmotors(IEC2/1841/CD)
EN 60034-5 Rotating electrical machines - Part 5: Degrees of protection provided by integral
designofrotatingelectricalmachines(IPcode)-Classication(IEC60034-5)
EN 60034-6 Rotating electrical machines - Part 6: Methods of cooling (IC-Code) (IEC 60034-6)
EN60034-7 Rotatingelectricalmachines-Part7:Classicationoftypesofconstruction,
mounting arrangements and terminal box position (IM code) (IEC 60034-7)
EN 60034-8 Rotating electrical machines - Part 8: Terminal markings and direction of rotation
(IEC 60034-8)
EN 60034-9 Rotating electrical machines - Part 9: Noise limits (IEC 60034-9)
EN 60034-11 Rotating electrical machines - Part 11: Thermal protection (IEC 60034-11)
EN 60034-14 Rotating electrical machines - Part 14: Mechanical vibration of certain machines
with shaft heights 56 mm and higher - Measurement, evaluation and limits of
vibration severity (IEC 60034-14)
IEC/TS 60034-17 Rotating electrical machines - Part 17: Cage induction motors when fed from
converters - Application guide (IEC/TS 60034-17)
EN 60034-18-41 Rotating electrical machines - Part 18-41: Partial discharge free electrical
insulation systems (Type I) used in rotating electrical machines fed from voltage
converters-Qualicationandqualitycontroltests(IEC60034-18-41)
EN 60034-18-42 Rotating electrical machines - Part 18-42: Partial discharge resistant electrical
insulation systems (Type II) used in rotating electrical machines fed from voltage
converters-Qualicationtests(IEC2/1798/CDV)
IEC/TS 60034-24 Rotating electrical machines - Part 24: Online detection and diagnosis of
potential failures at the active parts of rotating electrical machines and of bearing
currents - Application guide (IEC/TS 60034-24)
IEC 2/1689/CD Rotating electrical machines - Part 25: AC machines when used in power drive
systems - Application guide (IEC 2/1689/CD)
DINEN60034-30-1 Rotatingelectricalmachines-Part30-1:E󰀩ciencyclassesoflineoperatedAC
motors (IE code) (IEC 60034-30-1)
DIN CLC/TS 60034-31  Rotatingelectricalmachines-Part31:Selectionofenergy-e󰀩cientmotors
including variable speed applications - Application guide (IEC/TS 60034-31)
DIN 748-3 Cylindrical shaft ends - Part 3: For rotating electrical machinery
DINSPEC42955 Shaftextensionrunoutandofmountingangesforrotatingelectricalmachinery,
frame size larger then 315 - Tolerances, test
DIN EN 50347 General purpose three-phase induction motors having standard dimensions and
outputs-Framenumbers56to315andangenumbers65to740
DIN6885-1 DriveTypeFasteningswithoutTaperAction;ParallelKeys,Keyways,DeepPattern
DIN 332-2 Center holes 60° with thread for shaft ends for rotating electrical machines
Standards for asynchronous and synchronous motors

13
BASIC SAFETY INSTRUCTIONS
1.2 Transport, storage and proper use
Thetransportiscarriedoutbyqualiedpersonsinaccordancewiththeenvironmental
conditionsspeciedinthismanual.Motorsshallbeprotectedagainstexcessivestrains.
ESD
Damage due to improper transport
► Transportonlyonsuitabledevices(foldingboxes,transportframes,at
pallets, usw)!
►Avoid any impacts, sharp sudden movements and strong vibrations!
►Motors must only be lifted and placed at creeping speed to prevent dam-
age to the bearings!
Do not store Motors
• in the environment of aggressive and/or conductive liquids or gases.
• with direct sunlight.
• outsidethespeciedenvironmentalconditions.
1 Basic Safety Instructions
The COMBIVERT is designed and constructed in accordance with state-of-the-art tech-
nology and the recognized safety rules and regulations However, the use of such de-
vices may cause functional hazards for life and limb of the user or third parties, or dama-
ges to the system and other material property.
The following safety instructions have been created by the manufacturer for the area of
electric drive technology. They can be supplemented by local, country- or application-
specicsafetyinstructions.Thislistisnotexhaustive.Violationofthesafetyinstructions
by the customer, user or other third party leads to the loss of all resulting claims against
the manufacturer.
NOTICE Hazards and risks through ignorance.
►Read the instructions for use !
►Observe the safety and warning instructions !
►If anything is unclear, please contact KEB Automation KG !
1.1 Target group
This instruction manual is determined exclusively for electrical personnel. Electrical per-
sonnelforthepurposeofthisinstructionmanualmusthavethefollowingqualications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Start-up and operation of the product.
• Understanding of the function in the used machine.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of DIN IEC 60364-5-54.
• Knowledge of national safety regulations.

14
BASIC SAFETY INSTRUCTIONS
To prevent damage to the motor:
• Checkifnecessaryanddonotremoveanti-corrosivecoatattheshaftends,ange
surfaces etc.
• No vibrations may occur in the storage location.
• In case of storage longer than 3 months, rotate the motor in both directions at a slow
speed (< 100 rpm) to allow the grease to distribute evenly in the bearings.
• If necessary, rotate the rotor at least once a year several times, in order to avoid
corrosion on the bearings.
CAUTION Maximum design edges and high weight!
Contusions and bruises!
►Never stand under suspended loads.
►Wear safety shoes.
►Secure motor accordingly when using lifting gear.
To prevent damages to the motor:
• Make sure that isolation distances will be respested in the terminal box.
• Before commissioning motors with a shaft key, secure the key to ensure that it can-
not be thrown out if this is not already prevented by driving elements such as a belt
pulley, coupling, etc.
• The motor must not be put into operation in case of mechanical defects.
• Do not allow moisture or mist to penetrate the motor.
• Avoid dust permeating the device.
• Note installation position and minimum distances to surrounding elements. Do not
cover the ventilation openings.
• Make sure that no small parts fall into the motor during assembly and wiring (drilling
chips, screws etc.). This also applies to mechanical components, which can lose
small parts during operation.
• Checkforreliabletofdeviceconnectionsinordertominimizeconactresistance
and avoid sparking.
• Do not climb on the motor housing.
• Follow all safety instructions!
1.3 Installation
DANGER Do not operate in an explosive environment!
EX
►The COMBIVERT is not intended for the use in potentially explosive
environment.

15
BASIC SAFETY INSTRUCTIONS
1.4 Connection instructions
DANGER Voltage at the terminals and in the motor !
Danger to life due to electric shock!
►Never work on the open device or touch exposed parts. During the
operation (even at zero speed) the motors posses dangerous live
parts.
► Foranyworkonthemotorswitcho󰀨thesupplyvoltageandsecure
it against switching on.
►Wait until the drive has stopped in order, that perhaps regenerative
energy can be generated.
►Never bridge upstream protective devices (even for testing pur-
poses.).
►Connect the protective earth conductor to drive converter and motor.
►Install all required covers and protective devices for operation.
For a trouble-free and safe operation, please pay attention to the following instructions:
• The electrical installation shall be carried out in accordance with the relevant re-
quirements.
• The motors are not designed for direct connection to the three-phase system but are
to be operated via an electronic power inverter.
• Connect the temperature sensor to protect the motor against slow thermal chang-
es. Temperature sensors do not represent an all-around protection of the winding.
Measures must be taken in the parameterisation of the inverter for the protection
against fast thermal changes (e.g. I2´t-monitoring) !
• Check the proper functioning of the brake (optional).
• An optional holding brake is only designed for a limited number of emergency brak-
ings. Never use it as a working brake.On motors with plug connector and built-in
brake, it is the user's responsibility to install the varistor provided to control the
brake.
Installations with additional safety or protective measures in accordance with their re-
quirements have to be checked, when using drive converters, to be in accordance with
the given application notes or recommendation when using these!
1.4.1 EMC-compatible installation
Observance of the limit values required by EMC law is the responsibility of the customer.
Notes on EMC-compatible installation in conjunction with
drive controllers can be found here.
www.keb.de/leadmin/media/Manuals/emv/0000neb0000.pdf

16
BASIC SAFETY INSTRUCTIONS
CAUTION High temperatures at motor housing !
Burning of the skin!
►Cover hot surfaces safe-to-touch.
►Before working let the motor cool down.
►Before touching, check the surface and cooling water lines.
►If necessary, attach warning signs on the system.
1.5 Start-up and operation
The drive controller must not be started until it is determined that the installation com-
plieswiththemachinedirective;AccountistobetakenofEN 60204-1.
WARNING Software protection and programming !
Hazards caused by unintentional behavior of the drive!
►Check especially during initial start-up or replacement of the drive
controller if parameterization is compatible to application.
►Securing a unit solely with software-supported functions is not suf-
cient.Itisimperativetoinstallexternalprotectivemeasures(e.g.
limit switch) that are independent of the drive controller.
►Secure motors against automatic restart.
Switching at the output
Switching between motor and drive controller is prohibited for single drives during ope-
ration as this may trigger the protection gear of the device. Function ‚speed search‘ must
be activated if switching can not be avoided. Speed search may only be triggered after
closing the motor contactor (e.g. by switching the control release).
Connecting and disconnecting is permissible with multiple motor drives if at least 1 mo-
tor is running during the switch-over process. The drive controller must be dimensioned
to the occurring starting currents.
The ‚speed search‘ function must be activated if the motor is still running during a restart
of the drive controller (mains on) (e.g. due to large rotating masses).
1.6 Maintenance
The following maintenance work has to be carried out when required, but at least once
per year by authorized and trained personnel. Check unit for loose screws and plugs
and tighten if necessary.
►Check unit for loose screws and plugs and tighten if necessary.
► Cleanmotorfromdirtanddustdeposits.Payattentionespeciallytocoolingnsand
protective grid of the fans.
►Check the function of the auxiliary fans of the motors. The fans must be replaced in
case of audible vibrations or squeaking.

17
BASIC SAFETY INSTRUCTIONS
1.7 Repair
In case of malfunction, unusual noises or smells inform a person in charge!
DANGER Unauthorized exchange, repair and modications!
Unpredictable malfunctions!
► ModicationorrepairispermittedonlybyKEBAutomationKGau-
thorized personnel.
►Only use original manufacturer parts.
►Infringement will annul the liability for resulting consequences.
In case of failure, please contact the machine manufacturer. Only the manufactor can
provide an appropriate replacement or induce the maintenance.
1.8 Disposal
Electronic devices and motors of the KEB Automation KG are exclusively professional
devices for further industrial processing (so-called B2B devices).
Manufacturers of B2B devices are obliged to take back and recycle devices manufac-
tured after 14.08.2018. These devices may not be disposed at the collection centres of
public sector disposal organisations.
If no deviating agreement has been made between the customer and
KEB or no deviating mandatory legal regulation exists, KEB products
marked in this way can be returned. Company and keyword to the return
point can be taken from the list below. Shipping costs are paid by the
customer. Thereupon the devices will be professionally recycled and
disposed.
Theentrynumbersarelistedcountry-specicinthefollowingtable.Thecorresponding
KEB return addresses can be found on our website.
Withdrawal by WEEE-Reg.-No. Keyword
Austria
KEB Automation GmbH ERA: 51976 Stichwort „Rücknahme WEEE“
France
RÉCYLUM - Recycle point ADEME: FR021806 Mots clés „KEB DEEE“
Germany
KEB Automation KG EAR: DE12653519 Stichwort „Rücknahme WEEE“
Italy
COBAT AEE: (IT) 19030000011216 Parola chiave „Ritiro RAEE“
Spain
KEB Automation KG RII-AEE 7427 Palabra clave „Retirada RAEE“
Česko
KEB Automation KG RETELA 09281/20 ECZ Klíčovéslovo:ZpětnýodběrOEEZ
The packaging must be feed to paper and cardboard recycling.

18
PRODUCT DESCRIPTION
2 Product Description
TheservomotorsoftheDL4seriesare8-polepermanent-eldsynchronousmotorswith
a sine-wave inducted voltage.
2.1 Specied application
The KEB synchronous servo motors are exclusively designed for the operation at digital
servo controllers. They are intended for industrial systems only. They comply with the
harmonized standards of the series EN 60034-1 / VDE 0530.
The technical data and information for connection conditions can be found on the type
plate and the instructions for use and must be complied with.
2.1.1 Residual risks
Despite intended use, the motor can reach unexpected operating conditions in case of
error, with wrong parameterization of the drive controller, by faulty wiring or non-profes-
sional interventions and repairs. This can be:
• wrong direction of rotation
• motor speed too high
• motor is running into limitation
• motor can be under voltage even in standstill
• automatic start
• motor coasts to standstill
2.2 Unintended use
The operation of our products outside the indicated limit values of the technical data
leads to the loss of any liability claims.

19
PRODUCT DESCRIPTION
2.3 Type code
0 0 SM 0 0 0 - C M A T
Execution code DL4
Table 1: Type code
2.3.1 Congurable options
x x S x L x C x S P x x - F K x B r x E N C 0 x O P 0 x
Options
OP00: Without
OP01: IP65
OP02: IM B35
OP03: IP65/IM B35
OP04: Special shaft
OP05: IP65/special shaft
OP06: IM B35/special shaft
OP07: IP65/IM B35/special shaft
Encoder
ENC00: Without
ENC01: Resolver
ENC04: SRS50
ENC05: SRM50
Brake BR: With brake
BRN: Without brake
Shaft FK: With feather key
FKN: Without feather key
Speed
SP10: 1000 rpm
SP15: 1500 rpm
SP20: 2000rpm
SP30: 3000rpm
Cooling CS: Self-cooling
CF: Separate cooling
Length
L2
L4
L6
L8
Size
SE
SF
SG
Voltage V4: 400V
Table 2: Congurable options
Thetypecodeisnotusedasordercode,butexclusivelyforidentication!

20
PRODUCT DESCRIPTION
2.4 General speed-torque characteristic
Denition Characteristic
M0Stall torque (n=0)
M_max
M0
nNn_max n
M
S1 MN
U_DC
M_max max. torque
MNRated torque
nNRated speed
n_max max. speed
U_DC DC link voltage
Figure 1: General speed-torque characteristic
2.5 General project design
2.5.1 Selection of the servo motor
Calculate the following values before you selection the servo motor:
• Determine inertia (JApp) of the application without motor.
• Calculate required peak torque (ML_max) of the application at the drive. The inertia
of the motor (JMot) can be accepted here with 1/5 inertia (JApp) of the application.
•Determinethee󰀨ectivetorque(Me) via the time.
Now the motor can be selected on the basis of the calculated values and the technical
data of the following pages. The following selection features must be observed:
Calculated data of the application Motor data
Maximum speed of the application (n_max)≤Rated motor speed (nN)
required peak torque (ML_max)≤ Maximum torque (M_max)
E󰀨ectivetorque(Me)≤Rated torque (MN)
Inertia of the application (JApp)/10 ≤Motor torque (Jmot)
For examination or optimization it can be calculated again with the real motor
data.