Kee safety Weightanka User manual

WA03
Issue 8
You’ll Never be Better Protected
The
Weightanka
System
Assembly and Operating Instructions
Temporary anchor device conforming to EN 795-class E
ISO 14567 class E and BS 7883-class E
The Weightanka system has been CE Certified to PPE Directive by
National Engineering Laboratory,
East Kilbride, Glasgow. G75 0QU.
United Kingdom.
Notified Body Number 0320
The notified body ensuring conformance for EC marking is:
Inspec International Limited,
Salford M6 6AJ, United Kingdom.
Notified body number 0194.
Kee Safety Ltd
1 Boulton Road
Reading
Berkshire
RG2 0NH
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.keesafety.com
Copyright © 2008 Kee Safety Ltd. All rights reserved.

Contents I
List of Contents
Chapter
Subject Page
0 Introduction 0-1
0.1 Summary 0-1
0.2 General 0-2
0.3 Use in Accordance With Regulations and Incorrect Use 0-5
0.4 Operator's Duty of Care 0-7
0.5 Personnel Requirements 0-8
1 For Your Safety 1-1
1.1 Summary 1-1
1.2 Symbols 1-2
1.3 Basic Safety Instructions 1-3
2 Using The Kee Anchor®Weightanka System 2-1
2.1 Summary 2-1
2.2 Transporting and Storing The Kee Anchor®Weightanka system 2-2
2.3 Checking the Component Parts 2-3
2.4 Selecting the Installation Site 2-10
2.5 Assembling and dismantling The Kee Anchor®Weightanka system 2-12
2.6 Using The Kee Anchor®Weightanka system 2-19
2.7 Maintaining, Testing and Disposal 2-22
Continued next page

Contents II
List of Contents
Chapter Subject Page
Index Index 1
Annex
Inspection Book Sample Page
Declaration of Conformity

Introduction 0-1 of 8
Chapter 0
Introduction
Summary
Summary
This chapter is split into the following subjects:
Subject Page
General 0-2
Use in Accordance With Regulations and Incorrect Use 0-5
Operator's Duty of Care 0-7
Personnel Requirements 0-8

Introduction 0-2 of 8
General
Contents
General information about The Weightanka system.
Manufacturer
Kee Safety Ltd
Cradley Business Park
Overend Road,
Cradley Heath.
B64 7DW
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.keesafety.com
Applicability
These operating instructions apply to the following product:
Type: The Weightanka® Anchor System
Serial Number:
Compatibility
The Weightanka system can be used with PPE according to;
EN 354: 2002 (fixed lanyards),
EN 355: 2002(energy absorbing device)
EN 360: 2002 (retractable): always consult the manufacturer of the PPE to affirm
that it can be used in the horizontal configuration and over the edge of any
potential drop
EN 361: 2002 (safety harness), subject to strict adherence to the manufacturer’s
instructions for use
Guided Type fall Arrest system to EN 353-2 and EN358
CAUTION! As there is the possibility of the system having to arrest a fall, means of dissipating
energy (e.g. a device or system to EN355) should be incorporated to keep the maximum impact
force to below 6 kN. EN355 devices are tested using a 100kg standard, users who exceed this
(including equipment carried) should consult the manufacturer of the energy dissipation system to
confirm the suitability of such a product.
Health and Safety
Installers and users must comply with all relevant health and safety regulations. In the U.K.,
particular attention should be drawn to the H.S.E. publication:
INDG 284 – Working on roofs.
U.K. based installers/ users may obtain copies of the above publication – free of charge –
from their Health and Safety Executive area office.

Introduction 0-3 of 8
Familiarisation
WARNING! Before using Weightanka for the first time, it is strongly recommended
that installers assemble and disassemble one in a place of safety, away from the
worksite, to familiarise themselves with the product, these instructions, the
terms used to describe the various parts and the marking on the product. It is
essential that installers/users fully understand these before using Weightanka at
the worksite.
Customer
Name:
Date of Purchase:
Date of First use (please enter):
Certifying Body
Identification No.: 0320
Address: National Engineering Laboatory
East Kilbride,
Glasgow.
G75 0QU,
United Kingdom
Anticipated Life
Metal Components & Rubber Pads: Up to 25 years in non-marine, non-corrosive (e.g. chemical
plant) environments with a temperature range from –10 to +
40 degrees centigrade subject to use and inspection strictly in
accordance with these instructions.
Date of Issue
Storage and Components
These assembly and operating instructions form a component part of The Weightanka system.
They must accompany the system and be followed for assembly.
At no time must any pages be removed from these instructions. If the instructions are lost in
their entirety or in part, the instructions or the missing parts must be replaced immediately.
Please contact your supplier or the manufacturer

Introduction 0-4 of 8
Copyright
This documentation contains information protected by copyright. It may not be photocopied,
reproduced, translated or recorded on data media, either completely or as extracts, without prior
permission.
We reserve all further rights.
Amendment Service
This document is not subject to any amendment service from the manufacturer. Amendments to
this documentation can be carried out without prior notice.
Modifications to The Weightanka system
If you undertake modifications to the Weightanka system, you will negate all certification that
comes with this product! As a result, the declaration of conformity that you have received with The
Weightanka system will be deemed as null and void.
In this case, you must have all component parts of the system re-assessed for conformity in
accordance with the applicable product guidelines and National Legislation.

Introduction 0-5 of 8
Use in Accordance With Regulations and Incorrect Use
Contents
The use in accordance with regulations and incorrect use are described below.
Definition "Authorised Person"
A person is deemed to be an authorised person if they have been authorised to work on or with the
Weightanka system in accordance with these instructions.
Use in Accordance With Regulations
The Weightanka system is a mobile deadweight anchor system. It is a component part of a
personal protection system for the prevention of falls from heights and may be used only in
conjunction with the relevant personal protective equipment (Lanyards etc.)- See section 0.2
“Compatibility” – page 0-2. The user must seek guidance from, and follow the instructions supplied
by, the manufacturer of such equipment. The Weightanka system is deemed to be used in
accordance with regulations only when all the following conditions are met.
For use in fall arrest situations, only one person may be connected to The Weightanka system
at any time.
Where the combination of the Weightanka position and the PPE supplied ensures that no user
is able to reach a position within 0.5 metres of any roof edge, roof opening or other fall hazard
(i.e. use as fall RESTRAINT only), a maximum of two users may be connected simultaneously.
All users must be equipped with a means of ensuring that the forces applied to the body (and
therefore to the anchor device) during the arrest of a fall does not exceed 6kN. Where the
weight of the user, with clothing, personal protective equipment and, if necessary, tools, may
exceed 100 kg. when secured to the system, it should be ascertained that the 6kN maximum
force will not be exceeded (by reference to the manufacturer of the energy absorber or other
force limiting equipment).
The potential danger that arises when The Weightanka system is used in conjunction with fall
arrest equipment to EN 360, or energy absorbing devices (to EN 355) must be assessed.
Important: Read the notes in section 2.6, page 2-16
All component parts must be used for the assembly of the system .The number of weights
necessary for the various types of roof surfaces on which the Weightanka system may be
installed are shown in section 2.5 pp 2-11. The total number of weights used to assemble the
Weightanka system must at all times be in accordance with the table at section 2.5 page 2-11.
No part of The Weightanka system is to be placed closer than 2.5 metres from the edge of a
roof or open void or any other fall hazard.
A clearance height of at least 250 mm must remain above the highest component of the
system.
The Weightanka system is designed only for use on roofs of the types shown at section 2.5 pp
2-11, with a maximum slope of the roof surface of 5°.
The Weightanka system may only be used when the supporting base is free from snow and
ice. Do not use if there is the risk of frost or in freezing conditions.

Introduction 0-6 of 8
Do not position The Weightanka system where there is a risk of accumulation of water or
where there is contamination of the roof surface and / or any Weightanka component by oil,
grease or growth of algae
Use of Weightanka in high winds is not permitted.
Ensure that all fragile roof lights in the work area are covered to prevent falls through them.
Repeat:
Only use The Weightanka system when all conditions are met!
Your life depends on it!
Incorrect Use
The following conditions are classified as incorrect use:
The use of The Weightanka system when one of the conditions listed under "use in accordance
with regulations" is not met.
The failure to observe the minimum distances, number of weights and conditions imposed on
the supporting base listed in "use in accordance with regulations". The Weightanka system
may move in the case of the attached person falling. If the listed conditions are not observed,
the system may possibly move too much and fall from the roof.
The use of a damaged, incomplete or incorrectly assembled Weightanka system.
Use for securing horizontal line systems. (A purpose designed deadweight anchor system
“Wireanka” is available for this purpose).
Use as an anchor for access by rope or for abseiling. (A purpose designed deadweight anchor
system “Accessanka” is available for this purpose).
Use by an operative without prior instruction by a competent, trained person.
Working in the vicinity of fragile roof lights without covering them to prevent falls through them.
(A purpose made freestanding guardrail solution “Kee Dome” is available for this purpose.
Use of The Weightanka system in any of the above conditions is forbidden. If the system is used
incorrectly, a fatal fall or severe injuries may occur.

Introduction 0-7 of 8
Operator's Duty of Care
Contents
The duties and obligations of the operator and trained personnel when dealing with The
Weightanka system are set out below.
Safety of The Weightanka system
The operator or trained personnel must ensure that The Weightanka system:
is used only in accordance with Health and Safety regulations,
is made available for use only in a proper, functional state.
is used in accordance with the regulations set out herein.
is checked regularly,
is used only by qualified, trained and authorised personnel.
Protection of Personnel
All persons using the system must ensure that the necessary personal protective equipment:
is available for use and IS USED (See Compatibility Page 0-2)
is checked regularly and the check recorded
IMPORTANT! Wear suitable protective footwear to avoid injury to the feet in case any of the
component parts are dropped or fall on to them.
Instruction and Training
All users of the system must ensure that:
Before using the system for the first time and at least once annually thereafter, all personnel shall
be instructed in all relevant matters of health and safety at work (with particular emphasis on
Working at Height) and environmental protection,
The operating instructions are always available in a legible state, are complete and are kept with
the system at all times.
All users are familiar with the contents of these operating instructions.

Introduction 0-8 of 8
Personnel Requirements
Contents
The requirements the manufacturer places on the users of The Weightanka system are as follows:
Duties of the User
The user must fulfil the following duties:
Assemble The Weightanka system strictly in accordance with these instructions and check that it is
functioning correctly and safely.
Recognise and - as far as possible and permissible – repair any damage to the system, or, if repair
is not possible, immediately withdraw the system from use and return the system to the
manufacturer for repair.
Requirements of the User
In order to be able to fulfil his or her duties, the user must meet the following requirements:
They must have received instruction from a trained operator of the system.
They must have adequate knowledge of the English language to understand these operating
instructions.
They must be free from any disability that may affect their ability to use this system or understand
these instructions.
It is unlikely that any medical condition may directly affect (or be affected by) the use of this
product in itself, but users must be aware that:
Working at height is a dangerous occupation. They should be trained to do so, and
should comply with any medical requirements set by the training provider.
The manufacturer or supplier of PPE to be used with this product may impose
medical requirements on users of their products, which must be complied with.
Definition "Trained Person"
Trained persons, are persons who, based on their specialist training and experience have
adequate knowledge of the system to be checked and are sufficiently familiar with the relevant
regulations, guidelines and generally recognised rules of the Weightanka system and
accompanying regulations - e.g., Health and Safety Regulations and Accident Prevention
Regulations that are in force in the country of use; and can assess the safe working conditions of
the installation location.
A trained person shall be responsible for selecting all users of The Weightanka system.

For Your Safety 1-1 of 4
Chapter 1
For Your Safety
1.1 Summary
Important Information!
The following safety information is to be understood as being in addition to any existing Health
and Safety Regulations and laws already in force.
Existing accident prevention regulations and laws must be observed in all cases.
Summary
This chapter is split into the following subjects:
Subject Page
Symbols 1-2
Basic Safety Instructions 1-3

For Your Safety 1-2 of 4
1.2 Symbols
Contents
An Explanation of the symbols used follows.
Danger!
This symbol indicates that there is a risk to the life and safety of people.
Where life is endangered, the wording "Danger to Life" shall be indicated
separately.
Attention!
This symbol indicates that there is a threat of damage to goods or to the
environment.
Advice!
This symbol identifies information that contributes to the better understanding
of the Weightanka system.

For Your Safety 1-3 of 4
1.3 Basic Safety Instructions
Contents
Basic safety instructions for the safe handling of the Weightanka system can be found here.
Danger!
It is imperative that you follow these safety instructions to avoid endangering
your life and safety:
Possible Danger Measures for Avoidance
Danger to Life!
Risk of the user falling as a result of
incorrect assembly.
Explanation:
Falls resulting in death or severe injuries
can result from the defective assembly of
the Weightanka system.
Assemble the Weightanka system only as
described in the assembly instructions.
After assembly and before use, check all
components and connector parts for correct
positioning.
Ensure that the correct number of weights
for the type of roof surface (see section 2.5
pp 2-11.) has been used.
Damaged parts shall not be used for
assembly.
Danger to Life!
Danger of the user falling as the result of an
inappropriate installation site.
Explanation:
An inadequate supporting base or assembly
on type of roof surface not approved for use
with this product (see section 2.5 page 2-
11.) can lead to the Weightanka system
either slipping or falling - particularly if the
user falls.
Pay attention to the detailed instructions
concerning the installation site, assembly
and use of the Weightanka system in
Chapter 2 of these assembly instructions.
The supporting base must always have the
specified characteristics and load-bearing
capacity.
The specified masses and number of
weights must be observed in all cases.
A risk assessment of the workplace must be
carried out before use in all cases.

For Your Safety 1-4 of 4
Danger to Life!
Danger of the user falling as a result of
defective or inadequate maintenance.
Explanation:
Defects or damage relevant to safety can
adversely affect the functionality of the
Weightanka system. In these
circumstances the safe functioning of the
system is not assured.
Before use, check Weightanka for damage.
Damaged parts must be replaced before
use in all cases. Only after this may the
Weightanka system be used!
In case of doubt change the equipment
In case of a fall change the equipment

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Chapter 2
Using the Weightanka system
Summary
This chapter is split into the following subjects:
Subject Page
Transporting and Storing the Weightanka system 2-2
Checking the Component parts 2-3
Selecting the Installation Site 2-11
Assembling and Dismantling the Weightanka system 2-13
Using the Weightanka system 2-20
Maintenance, Inspection and Disposal 2-23

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Transporting and Storing the Weightanka system
Contents
Instructions for the safe transportation of the Weightanka system.
Danger!
Pack, store and transport Weightanka so that the rubber bases and the eye for connecting
the safety harness cannot be damaged.
Packing
We recommend the component parts are packed in a wooden crate or shrunk wrapped onto a pallet for
transportation. In the case of transport by sea, the packing must be impervious to seawater.
Transportation
There are no restrictions to the means of transport.
Storage
Longer-term storage must be under cover for protection against the weather.
All component parts must be stored on a flat surface to minimise any potential risk of damage.

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Checking the component parts
Contents
The following is a review of all parts needed for the correct assembly of the Weightanka system
Danger!
If all the parts shown in Illustration 1 are not present or if parts are damaged, they must be
replaced by original parts. Contact your supplier or the manufacturer for advice.

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Names and Functions of the Necessary Component Parts
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Figure1

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The component parts depicted previously have the following names and functions:
Item Name Function Quantity
DW1016010 Weight Locating Pin Locates the position of the
standard weights
The locating pins screw into the
central tapped hole of each
rubber coated base weight.
Four drilled holes are provided
at the top (unthreaded) end of
the pin. Insert the securing pin
into the lowest possible hole
according to the number of
weights being used.
Total weight of 4 weight locating
pins = 1.30 Kg
4 pieces
DW1013010 Rubber Coated Base Weights Base plates to provide maximum
friction and / or adhesion with
the roof surface
It is important that the Rubber
Coated Base Weights are
installed with the suction cups
facing down, in direct contact
with the surface
It is important that the rubber
suction cups are maintained
undamaged and free from
contaminations such as oil,
grease or algae.
Each rubber coated base weight
has a central tapped hole to
accept the weight Locating Pin
Total weight of 4 Rubber Coated
Base Weights = 68 Kg
4 pieces