Keller K2012 User manual

K2012 Traditional Barber Chair Assembly Directions

This is the K2012 Traditional Barber Chair from Keller International. This chair is

assembled by the purchaser which ma es it simple to disassemble whenever parts

need to be replaced.

NOTE: THESE DIRECTIONS SUPERCEDE

ANY FACTORY DIRECTIONS FOUND

INSIDE THE K2012 BARBER CHAIR

SHIPPING CONTAINER. USE THESE

DIRECTIONS TO ASSEMBLE YOUR K2012

TRADITIONAL BARBER CHAIR.

Factory Part # Part Name

34 & 40 & wood Armrest part 34, 40 plus wood arm complete assembly (each)

40 Armrest Cover (each)

9 Armrest Chromed Supports Left or Ri ht

38 and 36

Chair Back (

Cushion) New Style Sin le post. P

art

s 38 and 36

installed

21 Footrest Plate New style- Molded Rubber

21 Footrest Plate Old style - Cast Iron

22 Footrest – Cast Iron Rubber Cover

31 Footrest Pe Le

32 Footrest Pe Le HG4 Foot

14 Gas Piston

35 Headrest, CUSHION Only for Sin le Post

35,33 plus

Headrest, Complete with Sin le Post includes steel rod and

lockin (new style)

19,21,23,41 Le Rest Complete Assembly

19 Le Rest Chromed Side bars (each) ri ht or left

21 Footrest Plate - Molded Rubber or Cast Iron (with part 22)

23 Kick plate

41 Le Rest Pad

45 Reclinin Handle, Plastic

39 Seat Cushion

24 NG1-N Hydraulic Pump

25 NG1-N Foot Bail

27 660mm diameter Circle Plate

Remove All Parts from the Shipping Container

Assemble the Hydraulic Base - First

NOTE: DO NOT USE THE

BOLTS HOLDING THE PUMP

TO ITS SHIPPING BOARD.

Use the 4 – 8mm bolts & the 6mm

allen wrench to attach the pump to

the plate. Bolts should be tightened

until there is no gap between the

bolt heads & the plate bottom.

Foot

Pumper

BAIL

Attach the foot pumper bail as shown in the picture above.

NOTE: There is no longer a decorative rubber ring to mas the Pump to Plate

joint. The 3rd generation NG1-N Hydraulic pumps are now chromed all the way to

the bottom of the pump housing.

NOTE: If the foot pumper bail is attached to the wrong side – your hydraulic

pump will wor bac wards (pushing UP on the Bail will raise the barber chair

and pushing DOWN on the bail will loc the pump in that position).

NOTE: If you notice the foot pumper bail is attached to the wrong side – detach –

go 180º around to the other side of the pump and reattach properly.

Foot

Pumper

BAIL

Put the chair top onto the base and loc

it down with the M10 bolt provided

(tighten with a 17mm wrench). This

step is HEAVY. At least two people

should be available to perform this

operation.

Note: The chair pump brac et (or TOP

PLATE) is pre-bolted onto the bottom

of the chair and has a tapered hole & a

5-degree bac wards tilt.

This bolt

controls

the leg

rest and

footplate

tilt.

FRONT

OF

CHAIR

REAR

OF

CHAIR

Attach the Chair

to the Top of the

Hydraulic Base.

Front view of the padded

legrest / footrest assembly.

Tread Plate may be Molded Rubber

or Cast Iron with a Rubber Cover

M10 by 45mm

Install the padded legrest / footrest assembly onto the front of the

chair frame with the two M10 by 45mm Allen bolts.

NOTE: The chromed side legs go on the outside of the chair frame

tabs. Pass the 10mm bolts through the chromed legs and screw them

into the threaded holes on the chair frame tabs.

The foot

pegs are

adjustable.

The

foot

pegs

can be

lengthened

or shortened

to just miss

the floor.

Connect the joint lever flat bar

to the brac et on the bac side of

the footrest tread-plate.

NOTE: After assembly, pull the

reclining lever and recline the

chair enough to install the seat

cushion (the seat clip should

snap over the chair frame).

PLEASE SAVE THESE

DIRECTIONS.

Joint Lever Flat Bar

Brac et

Connect

Here

K2012 Seat Cushion Installation

Recline the chair a little to ma e it easier to install the seat cushion.

Place seat cushion on to the seat cushion metal frame – push cushion

bac towards the bac cushion and the “J” hoo should snap over

the seat cushion metal frame.

Remove the protective WHITE plastic sheet from the ic plate on

the front of the legrest / footrest assembly – to reveal the chrome.

All nuts and bolts should occasionally be chec ed to ma e sure they

are tight – especially the pump bolts underneath the circle plate.

Always leave your chair completely lowered at the end of each day.

NEVER pic the chair UP or MOVE it by the ARMS

unless the foot bail is PULLED UP and LOCKED.

Foot

Pumper

BAIL

PUMP OPERATING INSTRUCTIONS:

1. To raise the chair, pump the foot bail DOWN with short stro es until the chair reaches

the desired height. Pushing the foot bail to the bottom of your foot stro e will decrease

the amount of lift per stro e.

2. To lower the chair, push down the foot bail all the way DOWN and hold.

3. To loc the chair rotation, lift UP on the bail after reaching the desired height.

IMPORTANT PUMP MAINTENANCE:

All hydraulic pumps must have air removed from the pump before use.

Pump the chair all the way up and down (three times) with a person in the chair.

This will circulate the hydraulic fluid throughout the pump, eliminating the air.

The client must enter and leave the chair in the “ALL THE WAY DOWN” position.

Always leave the chair in the lowest position every night.

These steps must be performed due to tipping and movement of the base during shipping

and everyday use.

TROUBLE-SHOOTING GUIDE:

Q. Why does my chair go down very slowly with a person pumped up in the chair?

A. There may be air in the hydraulic oil - in the pump. See pump maintenance.

Q. Why does my chair rotate hard?

A. Hydraulic oil needs to wor its way into the bra e assembly. This should go

away after a wee or two.

A. The bra e is set at the factory and can be adjusted. Call Keller International for

directions.

Q. Why does the seat cushion move around / eep coming loose?

A. The seat clip under the cushion (on the bac edge) is bro en or bent. Call Keller

International for parts.

Q. Why does my chair bac recline by itself or drift bac wards?

A. Chair bac gas assist piston needs adjustment. Call Keller International for

directions.

Q. Why won’t my headrest stay UP?

A. The headrest needs adjustment. Call Keller International for directions.

NOTE: The vinyl should be cleaned with a general all-purpose household

cleaner and occasionally treated with a vinyl cleaner / conditioner

K2012 Economic Barber Chair

30 Minutes to Assemble

Five (5) Major Components

Instructions & Tools Included

Factory Safe Weight

Specification

400 to 450 pounds

Total Weight

Assembled

210 pounds

See more details on these bases at www.kellerinternational.com – on the parts page.

The headrest has an “infinite”

number of positions because of

the wedging rollers at the

bottom of the rectangular shaft.

Just pull UP on the headrest to

whatever height is desired and

let go – the headrest will stay in

that position until a lever is

lifted to lower the headrest.

The headrest can also be

completely removed from the

Barber Chair.

The maximum recline (see the

picture below) is around 50º to

facilitate shaving.

The footrest rises as the Barber

Chair is reclined.

K2012 Traditional Barber Chair Assembly Directions

This is the K2012 Traditional Barber Chair from Keller International. This chair is

assembled by the purchaser which ma es it simple to disassemble whenever parts

need to be replaced.

NOTE: THESE DIRECTIONS SUPERCEDE

ANY FACTORY DIRECTIONS FOUND

INSIDE THE K2012 BARBER CHAIR

SHIPPING CONTAINER. USE THESE

DIRECTIONS TO ASSEMBLE YOUR K2012

TRADITIONAL BARBER CHAIR.

Factory Part # Part Name

34 & 40 & wood Armrest part 34, 40 plus wood arm complete assembly (each)

40 Armrest Cover (each)

9 Armrest Chromed Supports Left or Ri ht

38 and 36

Chair Back (

Cushion) New Style Sin le post. P

art

s 38 and 36

installed

21 Footrest Plate New style- Molded Rubber

21 Footrest Plate Old style - Cast Iron

22 Footrest – Cast Iron Rubber Cover

31 Footrest Pe Le

32 Footrest Pe Le HG4 Foot

14 Gas Piston

35 Headrest, CUSHION Only for Sin le Post

35,33 plus

Headrest, Complete with Sin le Post includes steel rod and

lockin (new style)

19,21,23,41 Le Rest Complete Assembly

19 Le Rest Chromed Side bars (each) ri ht or left

21 Footrest Plate - Molded Rubber or Cast Iron (with part 22)

23 Kick plate

41 Le Rest Pad

45 Reclinin Handle, Plastic

39 Seat Cushion

24 NG1-N Hydraulic Pump

25 NG1-N Foot Bail

27 660mm diameter Circle Plate

Remove All Parts from the Shipping Container

Assemble the Hydraulic Base - First

NOTE: DO NOT USE THE

BOLTS HOLDING THE PUMP

TO ITS SHIPPING BOARD.

Use the 4 – 8mm bolts & the 6mm

allen wrench to attach the pump to

the plate. Bolts should be tightened

until there is no gap between the

bolt heads & the plate bottom.

Foot

Pumper

BAIL

Attach the foot pumper bail as shown in the picture above.

NOTE: There is no longer a decorative rubber ring to mas the Pump to Plate

joint. The 3rd generation NG1-N Hydraulic pumps are now chromed all the way to

the bottom of the pump housing.

NOTE: If the foot pumper bail is attached to the wrong side – your hydraulic

pump will wor bac wards (pushing UP on the Bail will raise the barber chair

and pushing DOWN on the bail will loc the pump in that position).

NOTE: If you notice the foot pumper bail is attached to the wrong side – detach –

go 180º around to the other side of the pump and reattach properly.

Foot

Pumper

BAIL

Put the chair top onto the base and loc

it down with the M10 bolt provided

(tighten with a 17mm wrench). This

step is HEAVY. At least two people

should be available to perform this

operation.

Note: The chair pump brac et (or TOP

PLATE) is pre-bolted onto the bottom

of the chair and has a tapered hole & a

5-degree bac wards tilt.

This bolt

controls

the leg

rest and

footplate

tilt.

FRONT

OF

CHAIR

REAR

OF

CHAIR

Attach the Chair

to the Top of the

Hydraulic Base.

Front view of the padded

legrest / footrest assembly.

Tread Plate may be Molded Rubber

or Cast Iron with a Rubber Cover

M10 by 45mm

Keller K2012 User manual

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