Kelley AQUASHIELD SYSTEM AQS-900 Series User manual

AQUASHIELD SYSTEM®
SERIES AQS-900
TUFSTEEL® GALVANIZED STEEL FRAMING
Installation Instructions
FORM NO: 4F-AQS-3/19
PART NO: T31636
Do not install this product unless you read and
understand the Warnings and Installation
Instructions contained in this manual. Failure to
do so could result in serious injury or death.
4Front Entrematic
W183 S8253 Racine Avenue
Muskego, WI 53150
Tel: (262) 679-6200
Email: [email protected]
WARNING

TABLEOFCONTENTS
Introduction…………………………………………………………………………………………………………………………………….…...…2
SafetySignalWords…………………………………………………………………………………………………………………………..….…2
SafetyPractice………………………………………….…………………………………………………………………………………………..…3
Preparation……………………………………………………………………………………………………………………………………………..3
PartsList
StandardComponents&PartNumbers..................................................................................................4
SuggestedMountingMethod…………………………………………………………………………………………………………..…4
Installation…………………………………………………………………………………………………………………………………………….…5
ExplodedView…………..…..……………………………………………………………..……………………………………………………..…13
Attention&Maintenance………………………………………………………………………………………………………………….…..14
Warrantyinformation…………………………………………………………………………………………………………………………....15
DistributorInformation………………………………………………………………………………………………………………………..…16
INTRODUCTION
Welcomeandthankyouforchoosingadockseal/shelterfromKELLEY®.
ThisInstallationManualcontainsinformationthatyouneedtosafelyinstall,operateandmaintainthedockseal/shelter.
PleasekeepandreadthisInstallationManualbeforeinstallingandusingyournewdockseal/shelter.
SAFETYSIGNALWORDS
YoumayfindsafetysignalwordssuchasDANGER,WARNING,CAUTION,orNOTICEthroughoutthisInstallationManual.
Theiruseisexplainedbelow:
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.
Obeyallsafetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathor
seriousinjury.
Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathor
seriousinjury.
Indicatesapotentiallyhazardoussituationwhich,ifnotavoidedmayresultinminoror
moderateinjury.
Noticeisusedtoaddresspracticesnotrelatedtopersonalinjury.
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WARNING
DANGER
CAUTION
NOTICE

SAFETYPRACTICES
Readthesesafetypracticesbeforeinstalling,operatingorservicingtheAQS‐900®.Failuretofollowthesesafety
practicescouldresultindeathorseriousinjury.
READANDFOLLOWTHEOPERATINGINSTRUCTIONSINTHISMANUALBEFOREOPERATINGTHEAQS‐900®Ifyoudonot
understandtheinstructions,askyoursupervisortoassistyouorcontactthefactory.
Becertaintofollowtheinstructionsinthismanual.
KELLEYAQS‐900seriesarecustombuiltforeachapplication.InstallationproceduresarethesameforallAQS‐900
Series,regardlessofsize.Installationrequirestwopeopleandaforklifttruckorsimilardevicetoliftandpositionthe
frame.
Improperinstallationofanchoringdevicesorinstallationintoagedorunsoundconcreteorotherfaultyorinadequate
buildingwallconstructioncouldresultinseriousinjuryordeath,aswellasprematureproductwear,productfailure,or
propertydamage.
Inadequateliftingequipmentorunsafepracticescancausealoadtofallunexpectedly.Makesureliftingdevicesarein
goodconditionandhavearatedcapacityofatleast500lbs.attheliftinganglethattheyarebeingused.Neverallow
anyonetostandonornearthedockseal/sheltercomponentwhenitisliftedorplaced.Failuretofollowthiswarningcan
allowthedocksealtofall,tiporswingintopeoplecausingseriousinjuryordeath.Safetystandardsasdescribedinthis
installationmanualmustbefollowedatalltimes.Ifyouhaveanyquestions,contactyoursupervisororyourlocalKelley
distributorforassistance.
Assembly of components should be performed in such a way so as to maintain cleanliness of equipment before final
installation.Liftingequipmenttobedeterminedbyinstaller(manliftandforkliftorboomliftaretypical).Wearsafety
glasses,gloves,hardhats,safetyshoesandallnecessaryprotectiveclothing.
PREPARATION
Removeallofthecontentsfromthecontainersandcheckfordamage.Ifanyofthecontentsshowsignsofdamage,
contactyourlocalsalesrepresentative.
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WARNING
NOTICE











ATTENTION&MAINTENANCE
PeriodicinspectionsofalldockSeal/Shelterisrecommend.Inspectfordamageandcontactyourlocaldistributorifparts
areneededtobereplaced.
PERIODICMAINTENANCECHECKLIST
Rips/tearsinwiperpadfabric/cover
Waterleaksduetoinsufficientcaulk
Ensuresteelheadframeisplumbtobuildingwall
Ensureallfastenersareinposition
Ensurevinyltrimissecuredtostopplate
*
*
*
POSTINSTALLATIONCHECKLIST
HeadFrameisperpendiculartobuildingwall
Ensureallanchors&fastenersaresecuredcorrectly
Confirmtheheadframeiscaulkedatbuildingadequately
Bottomofheadframeisinstalledatcorrectdimensionofffinishedgrade
Confirmcaulkisappliedtothebacksideofthestopplate
Sidecoverisattachedtotabonheadframebracket
Confirmvinyltrimissecuredtostopplate
Ensurewiperpadisstraightanddoesnotbend
NOTES
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NOTICE

LIMITEDWARRANTYINFORMATION
THISLIMITEDWARRANTYISKELLEY’SSOLEANDEXCLUSIVEWARRANTYWITHRESPECTTOTHEDOCK
SEAL/SHELTERANDISINLIEUOFANYOTHERGUARANTEESORWARRANTIES,EXPRESSORIMPLIED.
Kelley®warrantsthatthisDOCKSEAL/SHELTERwillbefreefromflawsinmaterialandworkmanshipundernormal
useforaperiodof(1)yearfromtheearlierof1)60daysafterthedateofinitialshipmentbyKelley®,or2)the
dateofinstallationoftheDOCKSEAL/SHELTERbytheoriginalpurchaser,providedthattheownermaintainsand
operatestheDOCKSEAL/SHELTERinaccordancewiththisUser’sManual.
IntheeventthatthisDOCKSEAL/SHELTERproveddeficientinmaterialorworkmanshipwithintheapplicable
LimitedWarrantyperiod,ownershallsonotifyKelley®andKelley®will,atitsoption:
1. ReplacetheDOCKSEAL/SHELTER,orthedeficientportion(s)thereof,withoutchargetotheowner
(excludinganycostofremovalorreinstallationwhichshallbethesoleresponsibilityoftheowner);
or
2. AlterorrepairtheDOCKSEAL/SHELTER,onsiteorelsewhere,withoutchangetotheowner
ThisLimitedWarrantydoesnotcoveranyfailurecausedbyimproperinstallation,abuse,improperoperation,
negligence,orfailuretomaintainandadjusttheDOCKSEAL/SHELTERproperly.Partsrequiringreplacementdue
todamageresultingfromvehicleimpact,abuse,orimproperoperationandnotcoveredbythewarranty.
Kelley® DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY LOSS ORDAMAGEOFANYKIND(INCLUDING
WITHOUTLIMITATION,DIRECT,INDIRECT,CONSEQUENTIALORPUNITIVEDAMAGES,ORLOSTPROFITSORLOST
PRODUCTION) arising out of or related to the use, installation ormaintenanceoftheDOCKSEAL/SHELTER
(including premature product wear, product failure, property damage or bodily injury resulting from use of
unauthorized replacement parts or modification of the DOCK SEAL/SHELTER). Kelley®’s sole obligation with
regardtoaDOCKSEAL/SHELTERthatisclaimedtobedeficientinmaterialorworkmanshipshallbeassetforth
inthisLimitedWarranty.ThisLimitedWarrantywillbenullandvoidiftheoriginalpurchaserdoesnotnotify
Kelley®swarrantydepartmentwithinninety(90)daysaftertheproductdeficiencyisdiscovered.
THEREARENOWARRANTIES,EXPRESSORIMPLIED,WHICHEXTENDBEYOUNDTHEDESCRIPTIONON
THEFACEHEREOF,INCLUDING,BUTNOTLIMITEDTO,AWARRANTYOFMERCHANTABILITYOROF
FITNESSFORAPARTICULARPURPOSE,ALLOFWHICHKELLEY®HEREBYDISCLAIMS.
MARCH2019 T31636–AQS‐900®©20184FRONTENTREMATIC
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PleasedirectquestionsaboutyourDOCKSEAL/SHELTERtoyourlocaldistributor.
4FrontEntrematic
W183S8253RacineAvenue
Muskego,WI53150
Tel:(262)679‐6200
Email:Seals.Shelter[email protected]
MARCH2019 T31636–AQS‐900® ©20184FRONTENTREMATIC
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YourlocalKELLEY®distributoris:
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