Kelly W36 Instruction Manual

Kelly Engineering Phone: + 61 8 8667 2253
PO Box 100 Email: [e-mail]
Booleroo Centre SA 5482 Website (Australia): www.kellyengineering.com.au
Australia
Revision C
Register within 2 months of purchasing the machine to
receive an additional 12 months warranty.
Find the registration information on page 12
Tillage System 6m
Operating Instruction Manual
Serial number:

2
Contents
Page no
Safety Information 3
Signal words 4
Safety guidelines 4
General operation 5
Transport 5
Hydraulics 5
Maintenance & inspection 5
Safety decals - individual placement 6 to 9
Section 1 - Warranty 10
Warranty policy 11
Product registration form 12
Thank-you for choosing a Kelly 13
Contact information 13
Section 2 - Machine Operation 14
Before operation 15
Pre-operation checklist 15
Park brake 16
Brake setup 17
Basic unfolding operation 18 to 20
Basic folding operation 21 to 24
Section 3 - Chain Operation & Correct Setup 25
Importance of chain tension 26
Frame height adjustment 26
Machine setup prior to operating 27
Set chain tension 28 to 29
Correct hydraulic chain tensioning 30 to 31
Dropleg height adjustment 32 to 33
Fine adjustment for perfect operatingresults 34 to 35
Section 4 - Maintenance & Inspection 36
Maintenance and inspection 37
Intervals 37 to 38
Trouble shooting 38 to 39
Section 5 - Specications 40
Operating speed 41
Tyre pressure 41
Disc chain lengths and quantities 41
Bolt torque settings 41
Section 6 - Pre-delivery checklist 42
Pre-delivery checklist 43
Notes 44 to 45

3
Read all assembly instructions and study all
photographs thoroughly before assembling the
unit
Safety Information
Please note:
Left and right is determined by standing behind the machine and looking to the front.

4
Signal Words
A signal word - DANGER, WARNING, or CAUTION, is used with the safety alert
symbol.
When you see this symbol on your machine or in this manual, be alert to
instructions involving your personal safety and the safety of others.
Failure to follow these instructions can result in injury or death.
DANGER - Indicates an immediate hazardous situation that, if not
avoided, will result in DEATH OR SERIOUS INJURY.
WARNING - Indicates a potentially hazardous situation that, if not
avoided, could result in DEATH OR SERIOUS INJURY.
CAUTION - Indicates a potentially hazardous situation that, if not
avoided, may result in a MINOR OR MODERATE INJURY.
Carefully read all safety points in this manual and on your machine. Keep all
safety decals in good condition and replace ones that have been worn or lost.
Replacement decals are available by contacting your local dealer.
Safety guidelines
• This equipment is dangerous to children and persons unfamiliar with its
operation.
• Do not allow persons to operate or assemble this unit until they have read this
manual and have developed a thorough understanding of the safety precautions.
• Do not attempt to operate this equipment under the influence of drugs or
alcohol.
• Review the safety instructions with all users annually.
ATTENTION
BE ALERT
YOUR SAFETY IS INVOLVED
Watch for this symbol. It identies potential
hazards to health or personal safety.
CAUTION

5
General operation
• Proceed cautiously under overhead powerlines and around power poles, as contact may result in
the operator suffering a severe electrical shock.
• Never allow anyone within the immediate area when operating machinery.
• Stand clear when raising or lowering wings.
Transporting
• Always travel at a safe speed. NEVER EXCEED 25kph.
• Ensure transporting transport safety lock valves are closed during transport to ensure machine is
transported safely (Fig.13 & 14).
• Ensure your speed is low enough for an emergency stop to be safe and secure and reduce speed
prior to turns.
• Ensure safety chain is attached correctly to the towing vehicle.
• Please refer to your own country, state, provincial, county or municipality laws on the rules of
transporting farm machinery on roads.
• Ensure that disc or prickle chains are engaged in chain guides and supports. Disc or prickle chain should
be clear of the ground.
• Be aware of the height, length and width of the machine. Beware of obstacles and overhead
powerlines.
• Use approved accessory and necessary warning devices on the road during both day and night time
transporting.
Hydraulics
• NEVER remove hydraulic hoses or ends unless the machine is in either transport position or fully
extended in working position. Relieve all hydraulic pressure before disconnecting hydraulic hoses
and fittings.
• Ensure all fittings and hoses are in good condition.
• Do not search for high pressure hydraulic leaks without hand and face protection. A leak can
penetrate the skin, thereby requiring immediate medical attention.
• Double check that all is clear before operating hydraulics.
• Maintain proper hydraulic fluid levels and pressure.
Maintenance and inspection
• Good maintenance is your responsibility.
• Regular maintenance and inspection is imperative.
Maintenance guidelines can be found in section 4
If any safety decals are missing please contact your local dealer
immediately and do not use the machine

6
Safety decals - individual placement
If any safety decals are missing please contact your local dealer
immediately and do not use the machine
Fig 1.
Fig 2.

7
Safety decals - individual placement
If any safety decals are missing please contact your local dealer
immediately and do not use the machine
Fig 3.

8
Safety decals - individual placement
Fig 4.
If any safety decals are missing please contact your local
dealer immediately and do not use the machine

9
Safety decals - individual placement
Orange reectors - quantity: 8
Locate facing outwards on central section
Orange reflectors
If any safety decals are missing please contact your local
dealer immediately and do not use the machine
Fig 5.
Fig 6.

10
Section 1
Warranty

11
Warranty Policy
The warranty for the machine will be null and void if any non-genuine Kelly part is used on the
machine.
Kelly guarantees its products against faulty workmanship and materials for twelve (12) months from date
of purchase. Disc Chain, Prickle Chain and Swivel Bearings units are considered to be wear items and it’s
reasonable to expect that these parts may need to be replaced over time.
Kelly offers an additional 12 month warranty if the machine is registered within 2 months of purchasing
the machine. Machine registrations can be completed by the customer or dealer on the Kelly website or
the Kelly supplied warranty registration form in the operator manual.
Kelly’s warranty policy does not cover misuse, modifications, damage during transit or product that has
not been maintained per the Kelly maintenance procedures outlined in the relevant product manual.
Failure to properly maintain the machine or blatant misuse shall result in the warranty being null and
void.
Kelly reserves the right to request written, photographic or video documentation prior to any warranty
authorisation. All warranty queries and requests for authorisation can be directed to
[e-mail].
Any warranty repair, service or modification to products must be performed by an authorised Kelly
repairer and pre-approved by Kelly in writing prior to any work being carried out.
Kelly will issue an “Authorised Returns” notice for any faulty parts to be returned at the request of the
company.
Any claim for warranty, labour or parts must be completed on the prescribed warranty claim form found
on the Kelly website.
Warranty claims are to be lodged within 30 days of completion of work. If further information is requested
on the claim from the Warranty Officer, you have 30 days to provide the information. If you fail to adhere
with the above instructions the warranty claim may be declined.
Upon completion and approval of this claim the dealer will receive a credit to their account.
To activate the warranty a product registration form must be lodged with the manufacturer.
Machine registration
Australian website – Customer registration: http://www.kellyengineering.com.au/machine-registration/
Australian website – Dealer registration: http://www.kellyengineering.com.au/warranty-registration-2/

12
Kelly Engineering Product Registration
Register within 2 months of purchasing the machine to receive an
additional 12 months warranty
Purchaser/ owner
Name __________________________________________________
Address _____________________________________________________
Email address _____________________________________________________
Contact number _________________________________________________________
This form must be completed & returned to Kelly,
either online, emailed or posted in order to receive
the additional 12 months warranty
Purchasing Details
Place of purchase ____________________________________________ Date of purchase _____________________________
Model purchase _____________________________________________ Serial number_______________________________
Occupation
Farmer Customer operator Other ________________________________________
What brought Kelly Engineering products to your attention ?
Field Day Friend/ neighbor Local Dealer Website
Dealer Family Radio Referral Source ________________
Demonstration___________________________ Magazine/ newspaper________________________________
If you scored 8 or below then what must we do to become a 10 in your opinion?
____________________________________________________________________________________________________________
____________________________________________________________________________________________________________
If you scored 9 or above then please tell us why you gave us this score?
____________________________________________________________________________________________________________
____________________________________________________________________________________________________________
Satisfaction with dealer/ agent
Was the machine pre-delivered satisfactorily ? Yes No _______________________________________________
Were agents well informed about the product ? Yes No _______________________________________________
Would you recommend the agent to other farmers ? Yes No _______________________________________________
On a scale of 1 to 10 (10 being highest) how likely are you to recommend us to friends and family ?
12345678910
Please return the registration & survey to :
Fill out online
(Australia) http://www.kellyengineering.com.au/machine-registration/
(Europe) http://www.kellytillage.eu/machine-registration/
Mail to Email
Kelly Engineering (Australia) [email protected]
PO Box 100, Booleroo Centre SA 5482 Australia (Europe) [e-mail]

13
Thank you for choosing a 6m Kelly Tillage System
We trust that you find the following manual clear and easy to follow. If you should require additional
customer support or assistance, please do not hesitate to contact us.
Spare parts can be purchased, as required, through your local dealer or by contacting Kelly Engineering.
Kelly Engineering welcomes feedback. Should you have any difficulties that you wish to raise,
suggestions for improvement or modifications that you feel would enhance our products we look
forward to hearing from you.
Contact Information
Kelly Engineering
PO Box 100
Booleroo Centre SA Australia 5482
Phone: + 61 8 8667 2253
Email: [e-mail]
Spare Parts: [email protected]y
Website: www.kellyengineering.com.au

14
Section 2
Machine Operation

15
Before operation
• Carefully study and understand this manual.
• Do not wear loose fitting clothing that may catch in moving parts.
• Always wear protective clothing and footwear.
• Be sure that there are no tools lying in or on the equipment.
• Do not use the machine until you are sure that the area is clear, particularly of children or
animals.
• If this machine is being used in a dry area, or in the presence of combustibles, care should be
taken to prevent fires and fire fighting equipment should be readily available.
• Familiarise yourself and other operators with the machine’s operation before using.
Pre-operation checklist
1All wheel nuts, bolts and nuts are tightened to the correct setting
2Split pins are in place
3Stickers and warning signs are in place
4Hydraulic fittings are tight and have no leaks
5Chains are adjusted so that there is still travel in the tension cylinders and chains are
tight (Fig. 24)
6Fold machine to ensure chains engage chain hangers
7Check swivel bearings are not seized and still turning freely

16
Park brake
Fig 7.
Rotate counter clockwise
to apply brake

17
Brake setup
Full load for chain configuration (front/ rear)
(CL2/CL2, CL2/CL1, CL2/SD49, CL1/CL1, CL1/W36, CL1/SD49 SD49/SD49, R300/R300)
Half load for chain configuration (front/ rear)
(W36/W36, Prickle Chain/ Prickle Chain) Fig 9.

18
Basic operation
Fig 10.
Height adjusting chains
Slotted
Plates
Transport safety
lock valves
Swivel Bolt
Main centre cylinder pins
Unfolding:
1. Walk around and inspect the machine.
a. Check that chains are not hooked on framework
b. Check swivel bolts are in place and not broken
c. Check that height adjusting chains have not fallen out of their slotted plates during transport.
2. Open both transport safety lock valves at the front of the machine (see Fig 13 for location of valves)
3. Lower front A frame to working height.
4. Unfold wings, holding the hydraulic lever until the main center cylinder pins have centered in their
slots.
Fig 11.
5. Make sure tap is open and keep holding the pressure on the unfold lever until the tension pressure
gauge reads 69 Bar/ 1000 psi. Please note pressure control valve is pre-set to correct pressure.

19
The chain is set correctly at 69 Bar/1000 psi
Fig 12.

20
Basic operation
Unfolding:
6. Turn tension isolation valve off (see Fig 14 for location of valve).
7. Walk around and check that all chain links are straight and that working height of all swivels are
correct for field conditions. Adjust if neccessar, see section frame height adjustment Fig 19.
8. Move off with all chains in working position. If neccessary it is acceptabe to raise frame to transport
height. This will lift the front chains off the ground and reduce the load on the tractor. Lower the frame
once operating speed is reached.
Transport safety lock valves Tension isolation valve
Fig 13. Fig 14.