KEM TRICOR TCE80 -E Series User manual

Certified according to DIN ISO 9001
Manual
TRICOR
Coriolis Mass Flow Meter

SW-Version
Main: V2.0x
Display: V2.0x
Manual-Revision: 2.1

Index
3
1GENERALINFORMATION.....................................................................................................................6
1.1FEATURES........................................................................................................................................................6
1.2SAFETY...........................................................................................................................................................8
1.2.1GeneralSafety.............................................................................................................................8
1.2.2SpecialrequirementsforExinstallations....................................................................................8
1.2.3Warningsinthismanual.............................................................................................................9
1.3ORDERINGCODESANDACCESSORIES..................................................................................................................10
1.3.1OrderingCode...........................................................................................................................10
1.3.2Accessories................................................................................................................................12
1.4MEASURINGPRINCIPLETCM............................................................................................................................12
2GETTINGSTARTED............................................................................................................................13
2.1UNPACKING...................................................................................................................................................13
2.2OPERATINGELEMENTS.....................................................................................................................................14
2.2.1TCE80xx‐E,TCE80xx‐Wandcompactversion...........................................................................14
2.2.2TCE80xx‐S..................................................................................................................................15
2.2.3TCE80xx‐L‐*...............................................................................................................................16
2.2.4TCMxxxx‐…(remoteversion).....................................................................................................17
2.3PINASSIGNMENTS..........................................................................................................................................18
2.3.1Compactorwallmountversionstandardhousing...................................................................18
2.3.2TCE80xx‐Eandwallmountversion...........................................................................................20
2.3.3PanelmountversionTCE80xx‐S................................................................................................22
2.3.4PanelmountversionTCE80xx‐L‐*‐Ex........................................................................................24
2.4QUICKSTART.................................................................................................................................................26
2.4.1FirstOperation..........................................................................................................................26
2.4.3CONTROLMenu........................................................................................................................27
2.4.4Usingthemagnet......................................................................................................................27
3INSTALLATION..................................................................................................................................28
3.1MECHANICAL.................................................................................................................................................28
3.1.1InstallationGuidelines...............................................................................................................28
3.1.2HorizontalInstallation...............................................................................................................29
3.1.3VerticalInstallation...................................................................................................................29
3.1.4InstallationinaDropLine.........................................................................................................30
3.1.5CriticalInstallations..................................................................................................................30
3.1.6MechanicalInstallationoftheelectronics(remoteversions)...................................................31
3.2ELECTRICALINSTALLATION................................................................................................................................32
3.2.1ConnectingTCEandTCM..........................................................................................................33
3.2.2ElectricalInstallationofWallMountandCompactVersion.....................................................33
3.2.3ElectricalInstallationofPanelMountVersion..........................................................................34
3.2.4PowerSupplyandGrounding....................................................................................................34
3.2.5Connectingthecontrolinputsandoutputs...............................................................................37
3.2.6Connectingtheanalogoutputs.................................................................................................38
3.3EXINSTALLATION............................................................................................................................................39
3.3.1LocatingtheCompactVersion..................................................................................................39
3.3.2LocatingtheRemoteVersionwithTCE80**‐E‐****‐Ex............................................................39
3.3.3LocatingtheRemoteVersionwithTCE80**‐L‐****‐Ex............................................................39
3.3.4Electricalconnections................................................................................................................39
3.3.5PowerSupplyandGrounding....................................................................................................40
3.3.6DigitalControlInputsandOutputs...........................................................................................40
3.3.7AnalogOutputs.........................................................................................................................40
4MANUALOPERATION.......................................................................................................................41
4.1POWERONSEQUENCEANDPRINCIPLESOFMANUALCONTROL...............................................................................41
4.1.1Usingthemagnet......................................................................................................................42

Index
4
4.2SETUPGUIDELINES..........................................................................................................................................42
4.2.1MeterMode..............................................................................................................................43
4.2.2OffsetCalibration......................................................................................................................43
4.2.3Flowfilter..................................................................................................................................43
4.2.4Cutoff........................................................................................................................................44
4.2.5Stepresponse............................................................................................................................44
4.2.6Interactionoftheparameters...................................................................................................44
4.3MEASURINGMODE.........................................................................................................................................46
4.3.1Functionofthekeys..................................................................................................................46
4.3.2Displayselection.......................................................................................................................46
4.3.3Resettingthebatchvalue.........................................................................................................46
4.3.4ErrorMenu................................................................................................................................46
4.4OFFSETCALIBRATION.......................................................................................................................................47
4.5CONTROLMODE............................................................................................................................................48
4.5.1Functionofthekeys..................................................................................................................48
4.5.2SubmenusintheMainMenu....................................................................................................48
4.5.3ZEROOFFSETMenu...................................................................................................................49
4.5.4DISPLAYMenu...........................................................................................................................50
4.5.5SETUPMenu..............................................................................................................................56
4.5.6SETUPPARAMETERmenu.........................................................................................................57
4.5.7SETUPIN/OUTPUSmenu...........................................................................................................60
4.5.8SETUPDATACONFIGURATIONmenu........................................................................................65
4.5.9SETUPRESETTOTALmenu........................................................................................................66
4.5.10I/O‐TESTMenu..........................................................................................................................67
4.5.11SERVICEMenu...........................................................................................................................69
5REMOTEOPERATION........................................................................................................................70
5.1RS485.........................................................................................................................................................70
5.1.1ElectricalconnectionofRS‐485.................................................................................................70
5.1.2ExinstallationofRS485.............................................................................................................70
5.1.3RS485InterfaceProtocol...........................................................................................................70
5.2HART..........................................................................................................................................................71
5.2.1ElectricalconnectionforHART..................................................................................................71
5.2.2ExinstallationforHART............................................................................................................71
5.2.3HARTInterfaceProtocol............................................................................................................71
5.3FOUNDATIONFIELDBUS...................................................................................................................................72
5.3.1ElectricalconnectionofFoundationFieldbus............................................................................72
5.3.2ExinstallationofFoundationFieldbus......................................................................................72
5.3.3FFInterfaceProtocol.................................................................................................................72
6SERVICEANDMAINTENANCE............................................................................................................73
6.1MAINTENANCE...............................................................................................................................................73
6.2TROUBLESHOOTING........................................................................................................................................73
6.3CHANGINGTHEFUSES......................................................................................................................................74
6.3.1ChangingthefusewiththeTCE80**‐W‐****andcompactversion........................................74
6.3.2ChangingthefusewiththeTCE80**‐S‐****............................................................................74
6.3.3ChangingthefuseswiththeExversions...................................................................................74
6.4CALIBRATION.................................................................................................................................................75
6.4.1TemperatureCalibration...........................................................................................................76
6.4.2AirDensityCalibration..............................................................................................................76
6.4.3WaterDensityCalibration.........................................................................................................78
6.4.4FlowCalibration........................................................................................................................79
6.5SERVICE........................................................................................................................................................80
6.6RELOADINGFACTORYSETTINGS.........................................................................................................................80
7LISTINGS...........................................................................................................................................82

Index
5
7.1WARRANTY...................................................................................................................................................82
7.2CERTIFICATIONSANDCOMPLIANCES....................................................................................................................82
7.3TECHNICALDATA............................................................................................................................................84
7.3.1TechnicalDataTCMTransducer...............................................................................................84
7.3.2ExDataTCMTransducer...........................................................................................................85
7.3.3TechnicalDataTCE8000Transmitter.......................................................................................86
7.3.4ExDataTCETransmitter...........................................................................................................88
7.3.5DimensionalDrawings(mm).....................................................................................................89
7.4WEEEANDROHS..........................................................................................................................................95
7.5LISTOFFIGURES..............................................................................................................................................95
7.6LISTOFTABLES...............................................................................................................................................96
7.7ADDRESSES....................................................................................................................................................97

General Information
6
1 General Information
1.1 Features
The Tricor Mass Flow Meters based on the Coriolis principle show many advantages compared to
other flow meter principles:
No moving parts
High accuracy
Simultaneous measuring of mass flow, density and temperature
Calculation of volume flow as well as mass and volume total
Flushable
The Tricor Mass Flow Meters are available as compact version with onsite display and as meter with remote
display for wall or panel mount.
All versions are available as standard version as well as Ex certified for hazardous locations.
The meters provide the following features:
A graphic display
Menu driven control with soft keys for easy operation also without manual
2 freely programmable 4-20 mA outputs
1 freely programmable frequency output
1 control input and 1 control output
RS485 interface
As an option are available
HART interface
Foundation Fieldbus interface

General Information
7
Fig. 1: Compact version
Fig. 2: Separate versions, wall mount (left) and panel mount (right)

General Information
8
1.2 Safety
1.2.1 General Safety
All statements regarding safety of operation and technical data in this manual will only apply when the unit is
operated correctly in accordance with this manual.
The data for Ingress Protection will only apply when all connectors are caped properly with the
corresponding counterpart with the same or better IP rating. Cable glands must be populated with cables
with the specified diameter and closed properly. The display cover must be closed.
During operation all openings of the housing must be closed unless otherwise noted in this manual.
All connections to the load and to the supply must be made with shielded cables unless otherwise noted in
this manual. This unit must be grounded.
As a protection against fire in the positive supply a fuse with a current rating not higher than the current
carrying capacity of the cable used is required.
Before installing the flow meter and transmitter the user is responsible to ensure that all wetted parts are
compatible with the fluid or gas to be measured.
The user has to adhere to the instructions for installing electrical devices and corresponding instructions.
The devices described in this manual may only be connected and operated by authorized and qualified
personnel.
1.2.2 Special requirements for Ex installations
In hazardous locations the covers of the electronics of the compact or wall mount version must not be
opened under any circumstances if the supply voltage is alive. For operating the keys the magnet must be
used.
The analogue and digital I/O signals are not specified for driving Ex i circuits.
When using long cables make sure that the maximum inductances and capacitances for the respective
voltage or gas group are not exceeded.
The maximum values specified in chapter 7.3.4 must be observed at any time.

General Information
9
1.2.3 Warnings in this manual
NOTE:
Notes provide important information for the correct usage of the equipment. If the notes are not
observed, a malfunction of the equipment is possible.
WARNING!
Warnings provide very important information for the correct usage of the equipment. Not observing
the warnings may lead to danger for the equipment and to danger for health and life of the user

General Information
10
1.3 Ordering Codes and Accessories
1.3.1 Ordering Code
code (4 digits)
TCE 8001 Low Power Electronics for TCM 0325 to TCM 7900
8011 High Power Electronics for TCM 28K to TCM 65K
code housing (1 digit)
W wall-mounted housing with fixed cable to TCM
S panel-mounted housing (separate cable required)
E big wall-mounted housing with fixed cable to TCM or with junction box
L wide panel-mounted housing (separate cable required) (Ex)
code Options (4 digits)
X000 Interface
S = RS 485 only
A = Hart + RS 485
B = Foundation Fieldbus + RS485
C = HART + Foundation Fieldbus + RS485
D = Foundation Fieldbus only
E = Hart + Foundation Fieldbus
Z = not used
0X00 Power Supply
B = 24V DC + 90-264V AC (Housing S only)
D = 24V DC
M = mains (90 - 264V AC)
00X0 options (S=none)
000X Cable length
Housing "E": S=3m, other lengths contact KEM
A= junction box, separate cable required
Housing "L": N = no cable included
code Ex-protection
Ex Ex-protection
empty no Ex-protection
TCE - - -
Example:
TCE 8011 - E - BDSS - Ex

General Information
11
code (4 digit)
TCM 028k Maximum Flow in kg/h
code process connections (2 digits)
Ax ANSI flange x = size of flange, contact KEM for code
Dx DIN flange x = size of flange, contact KEM for code
Fx female thread x = size of thread, contact KEM for code
code Mechanical options (4 digits)
X000 Temperature range S = -20 to 100°C
H = -20 to 150°C
0X00 Pressure range G = 100bar with rupture disc
For other ranges contact KEM
00X0 accuracy (S = standard)
000X Flange to flange length, contact KEM for code
code Electronics / terminal (4 digits)
X000 Electronics A = junction box
C = On site electronics
E = Big on site electronics (Ex)
CX00 Interface
S = RS 485 only
A = Hart + RS 485
B = Foundation Fieldbus and RS 485
C = HART and Foundation Fieldbus and RS 485
D = Foundation Fieldbus only
E = Hart and Foundation Fieldbus
Z = not used
C0X0 Supply voltage D = 24V DC
M = 90 - 264V AC
Z=not used
C00X options (S=none)
code Ex-protection
Ex Ex-protection
empty no Ex-protection
TCM 028k - - . -
Example:
TCM 028k - DC - SGSS . EADS - Ex
Please ask KEM or your nearest dealer for the possible combinations and the best solution for your
application.

General Information
12
1.3.2 Accessories
Ordering Code Description
(Contact KEM) Connecting Cable TCM TCE80xx-L-*
TRD8001 Additional remote display for the compact version
HSA96 DIN Rail Adaptor for TCE80**-L-*
IPS9-14 Protective front cover IP65 for TCE80**-L-*
1.4 Measuring Principle TCM
Two parallel flow tubes inside the TCM low meter are vibrating at their resonant frequency in opposite
direction. Any mass flow passing through the tubes will delay the vibration at the incoming side and
accelerate the vibration at the outgoing side. This causes a small time delay between both ends of the tube.
This time delay is measured and used to calculate the mass flow through the tubes.
By measuring the resonant frequency of the tubes the mass of the medium and - given a constant volume
inside the tubes - the specific gravity of the medium can be calculated.
As both effects are temperature dependent, the temperature is measured via a precise sensor for correcting
the temperature effects of flow and density measurement.
As a consequence a coriolis mass flow meter measures directly mass flow, density and temperature of the
medium. Knowing the mass flow and the density, also the volume flow can be calculated.
Fig. 3: Flections of the tubes with and without flow
Movement to the inside
no flow
Movement to the inside
Fc direction with flow
Movement to the outside
no flow and
Movement to the outside
Fc direction with flow

Getting Started
13
2 Getting started
2.1 Unpacking
Verify that you have received the following items:
When you ordered a compact version:
TCMxxxx… with mounted electronics
User’s manual
When you ordered a remote version
TCMxxxx…(without electronics)
TCE80xx…
Connecting cable (with TCE80xx-E just fixed to the TCE)
User’s manual

Getting Started
14
2.2 Operating Elements
2.2.1 TCE80xx-E, TCE80xx-W and compact version
Fig. 4: Operating Elements of TCE80xx-E (right), TCE80xx-W (left) and compact version
1 = Pushbutton “P”, activates / selects the different menus and confirms the settings
2 = LED “OK”, flashes green when there is no error
3 = LED “ERR”, flashes red when an error occurs
4 = Display
5 = Pushbutton “Info”, normal: selects the error menu, SETUP: softkey
6 = Pushbutton “Display”, normal: toggles the display, SETUP: softkey
7 = Pushbutton “Reset”, normal: resets the batch counter, SETUP: softkey
8 = Front cover
9 = Set screw for front cover (varying position)
10 = Screw for protective ground
Wall mount version only (not shown on the pictures):
Cable to the meter TCMnnnn, length as ordered (standard 3m) or junction box
Wall mounting bracket
For the rear view see chapter 2.3
10 1 2 3
4
6
7
5
8
9

Getting Started
15
2.2.2 TCE80xx-S
Fig. 5: Operating Elements of TCE80xx-S
1 = Pushbutton “P”, activates / selects the different menus and confirms the settings
2 = LED “OK”, flashes green when there is no error
3 = LED “ERR”, flashes red when an error occurs
4 = Display
5 = Pushbutton “Info”, normal: selects the status menu, SETUP: softkey
6 = Pushbutton “Display”, normal: toggles the display, SETUP: softkey
7 = Pushbutton “Reset”, normal: resets the batch counter, SETUP: softkey
For the rear view see chapter 2.3
1
2
3
4
5
67

Getting Started
16
2.2.3 TCE80xx-L-*
Fig. 6: Operating Elements of TCE80xx-L-*-Ex
1 = Pushbutton “P”, activates / selects the different menus and confirms the settings
2 = LED “OK”, flashes green when there is no error
3 = LED “ERR”, flashes red when an error occurs
4 = Display
5 = Pushbutton “Info”, normal: selects the status menu, SETUP: softkey
6 = Pushbutton “Display”, normal: toggles the display, SETUP: softkey
7 = Pushbutton “Reset”, normal: resets the batch counter, SETUP: softkey
For the rear view see chapter 2.3
1
2
3
4
5
67

Getting Started
17
2.2.4 TCMxxxx-… (remote version)
Fig. 7: Operating Elements TCM
1 = Locking screw for screw type terminals
2 = Cable gland for cable to the TCE
3 = Fluid output, flange / thread as ordered
4 = Screw for protective ground (TCM0325 through 3100 only)
5 = Fluid input, flange / thread as ordered
6 = M6 mounting threads (back side, option, TCM0300 through 3000 only)
3
4
1 2
5
6

Getting Started
18
2.3 Pin Assignments
2.3.1 Compact or wall mount version standard housing
Fig. 8: Electrical terminals TCE80xx-W and compact version
1 = Terminal screw for protective ground
2 = Switch for terminating resistor for the RS485 interface
3 = Terminal block for interface (RS485 and / or FF)
4 = Terminal block power supply
5 = Terminal block for I/O signals
1
4
2
3
5

Getting Started
19
TCE Terminal connections
1 + I1 current loop 1 positive terminal
2 - I1 current loop 1 negative terminal
3 + I2 current loop 2 positive terminal
4 - I2 current loop 2 negative terminal
5 F out Frequency / pulse output
6 CTL OUT Control output
7 CTL IN Control input
8 GND Ground (for pins 5 through 7)
20 COMMON Common (for pins 21 and 22)
21 - RS485 RS485 negative line
22 +RS485 RS485 positive line
31 FF- Foundation fieldbus, negative rail
32 FF+ Foundation fieldbus, positive rail
24V DC Supply
50 + 24 VDC Positive supply voltage (24 VDC)
51 - 24 VDC Supply ground
52 PE Protective Ground
100 – 240V AC Supply
90 L Life (AC voltage)
91 N Neutral
52 PE Protective Ground

Getting Started
20
2.3.2 TCE80xx-E and wall mount version
Fig. 9: Electrical terminals TCE80xx-E-*-Ex and compact version
1 = Terminal screw for protective ground
2 = Blind cover for cable opening (various numbers and positions)
3 = Cable gland (various numbers and positions)
4 = Terminal block for digital I/O signals (UM= 250V DC)
5 = Terminal block power supply (UM= 250V DC)
6 = Terminal block for Interface (UM= 30V DC)
7 = Terminal block for analog I/O signals (UM= 30V DC)
4
7
6
5
1
3
3
2
2
1