Kemper FK-5 User manual

Operating instructions for FK-5
Break Tank Station, Fig. 369

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Important of the document
Read this manual before commissioning, use or
maintenance, and follow the instructions given!
Always pass these instructions on to current the
device operating organisation and retain for later
reference!
Warnings
Be sure to read and follow the warnings in the
manual. Disregard of the warning information may
lead to injury or material damage!
Labelling of important warning information:
Danger! Electricity!
Indicates hazards that might result in
severe or fatal injury.
Warning! Indicates hazards that may
result in injury, material damage or
contamination of drinking water.
Note! Indicates hazards that may
result in damage to the system or
malfunctions.
Disposal
Local regulations on waste recycling and disposal
must be followed.
The product must not be disposed of
with household waste but must rather
be disposed of appropriately.
Old batteries must not be disposed
with household waste. Consumers are
obligated by law to take batteries to
a suitable trade or communal collection
site. Handing these batteries in is free
of charge. You can also send your used
batteries back to us.
Important notes for the device
operating organisation
Medium: Water
Max. ambient temperature 39°C,
Min. ambient temperature 2°C,
Max. temperature of the inflowing medium 35 °C,
Min. temperature of the inflowing medium 1 °C,
Minimum flow pressure DN 20 = 1 bar / 0.1 MPa,
Minimum flow pressure DN 25 = 1.5 bar / 0.15 MPa,
Max. flow pressure DN 20/25 4.0 bar / 0.4 MPa,
Pressure stage PN 10,
Outlet pump pressure
DN 20: 4.3 bar/0.43 MPa
DN 25: 5.9 bar/0.59 MPa
DU value:
DN 20: 0.83 l/s
DN 25: 1.67 l/s
EN Table of contents Safety instructions
Safety instructions 2
Introduction | 0.1
Controller symbols
Program explanations 4
Operating modes | 2.0
2.1 Select operating mode 18
2.1.1 Time program 19
2.2.1 Automatic program 24
Cleaning | 3.0
3.1 Flush inlet pipe 28
3.2 Clean tank 39
Main menu | 1.0
1.1 System settings 6
1.1.1 • Language 7
•Date
•Time
•Activate accessories
•Error signal
•Battery change
• Factory settings
1.2 Pump 8
1.3 Error messages 12
1.4 Drain tank 13
1.5 Inlet control 17
Error messages | 8.0 52
Process | 4.0
4.1 Retrieve consumption data 40
USB menu | 5.0
5.1 Save system data 42
Updates | 6.0
6.1 Install updates 44
Battery change | 7.0 46

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EN
Safety instructions
Note! A software update is recommended if the
current version of the firmware is not present.
Use
The KEMPER FK-5 Break Tank Station is used for
separating potable from non-potable water
installations if fluid category 5 according to
DIN EN 1717 / DIN 1988-100.
The device must only be operated with water.
Do not fill with flammable or explosive media.
Warning! The product must only be used for
this
purpose as Break Tank Station in enclosed,
frost-free, dry rooms. Any other use is consid-
ered contrary to the designated use.
Warning! Disregard of instructions during instal-
lation, use or maintenance can impair proper oper-
ation and can cause considerable health problems
due to the mixture of drinking and non-potable
water.
Do not install two or more Break Tank Stations
parallel.
Ensure that you adhere to the specified
maintenance intervals.
Malfunctions and errors must be rectified
immediately by a specialist.
Use the device
- only in sound condition
- as intended.
Liability
No warranty or liability for:
- Non-compliance with the instructions.
- Incorrect installation and/or operation.
- Unauthorised modification of the product.
- Other incorrect operation.
Warning! Any water withdrawn
must under no circumstances be used
as drinking water – even in small
amounts!
Note! The inlet valves and pump
switch on automatically for a short
period of time if the device has not
been used for more than 48 hours.
Note! Only use suitable cleaning
agents that do not foam according
to DVGW W 291 / W 319.
After cleaning the device, you must
remove any cleaning agent residues
from the system completely!
Maintenance and repair
Warning! Only competent specialists
with drinking water installation
qualifications are permitted to carry
out repair or maintenance work.
Danger! Only specialists with electrical
system qualifications are permitted to
carry out electrical installation, repair
or maintenance work!
Danger! Before working on live
components, be sure to disconnect
the system from the power supply .
Danger! Prior to any maintenance
work on electrical elements, disconnect
the system from the mains. To do this,
always disconnect the mains plug.
Warning! Following the installation, addition of
accessories or maintenance, all feed pipes must
be flushed according to DIN EN 806-5 and
VDI/DVGW (Association of German Engineers/
German association for gas and water) 6023.
Warning! Priority must be given to the national
and regional standards and provisions on
sanitary installations, electrical installations and
accident prevention.
Note! Only remove the USB stick once data
transmission is complete, or the controller may
be damaged during a firmware update.
Sanitary and drinking water installation:
DIN EN 1717 / DIN 1988-100
DIN EN 806-5
EMC:
EN 61000-6-1
EN 61000-6-3
Low-voltage:
EN 60335-1
Machinery directive:
EN 60204-1

EN
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0.1
EN
Operating modes
Flushing and cleaning program
Main menu
Process
Device off
Switches off the supply of the tapping point
outlets and flushing processes. The alarm
output remains active. The alarm state is still
logged. Operating mode also permits settings
on the device.
Warning messages
Device remains switched on.
Error messages
Device automatically
switches off.
FK-5 | DN 25
EN
Time mode
Denes the weekly program with daily start and
stop times. The tapping point outlet supply is
switched o between the programmed times.
Flushing and cleaning programs are still carried
out.
Standby
Switches o the tapping point outlet supply.
The programmed ushing processes are still
carried out.
Automatic mode
Bypasses the “Time mode” weekly program.
Time limit
Switches temporarily to automatic mode until the
preset time has elapsed.
Back
Start screen
Active area
Operating modes
Plant off
StandbyTime Mode
Automatic

EN
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0.1
EN
Set automatic
Automatic flushing
This is where you can program the weekly
program for ushing the feed pipes. Every
weekday with a start time and ush duration
(max. 360 minutes). A ush duration may
not span multiple days. Only one inlet can be
ushed at a time.
Deactivate flushing
Flush manually
Triggers a manual inlet flushing. „Deactivate
flushing“ or „Automatic flushing“ stops this
function. „Flush manually“ automatically ends
after 360 minutes and the device switches
back to the „Deactivate flushing“ or „Automatic
flushing“ function that was active before.
Flush inlet 1
Set automatic Automatic flushing
Deactivate flushing Flush manually
EN
Inlet 1/2
“Inlet 1” or “Inlet 2” sets the supply to exclu-
sively through the respective inlet. If the par-
ticular inlet quantity is insucient, a warning
message appears and the tapping point outlet
supply is switched o.
Inlet 1+2
(Automatic inlet control)
“Inlet 1+2” gives priority to supply through
inlet 2. If the inlet quantity is insucient,
inlet 1 opens in addition.
If the overall inlet quantity is insucient,
a warning message appears and the tapping
point outlet supply is switched o.
up
down
left
right
Confirm entry
Inlet control
Inlet 2Inlet 1
Automatic
Operating times
Monday Off 00:00 - 00:00
Tuesday Off 00:00 - 00:00
Wednesday Off 00:00 - 00:00
Thursday Off 00:00 - 00:00
Friday Off 00:00 - 00:00
Saturday Off 00:00 - 00:00
Sunday Off 00:00 - 00:00

EN
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FK-5 | DN 25
Main menu
1. System settings
2. Pump
3. Error messages
4. Empty tank
5. Inlet control
1.0
1.1

EN
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System settings
1. Language Englisch
2. Date 23.07.2016
3. Time 11:07:48
4. Time change Auto On
5. Rain water usage set Off
6. Container cleaning set Off
1.1.1
1. Language English
2. Date 23.07.2016
3. Time 11:07:48
4. Time change Auto On
5. Rain water usage set O
6. Container cleaning set O
7. Overow monitoring O
8. Key press signal On
9. Error signal On
10. Battery change
11. Factory menu
12. Factory settings

EN
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Pump
1. Cut-in pressure 2.0 bar
2. Set
3. Relay cycles 0
Main menu
1. System settings
2. Pump
3. Error messages
4. Empty tank
5. Inlet control
1.
2.
1.2
1.2.1
Betriebszeiten
Preset by the factory.

EN
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Cut-in pressure
Min: 0.3-Actual: 2.0bar - Max: 6.0 bar
2.
3.
1.2.2
1.
20 m = 2.3 bar
max. 60 m = 6.3 bar
+10 m = +1 bar
20 m 2.3 bar
60 m 6.3 bar
0 m 0.3 bar

EN
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1.2.3
1.2.4
Reset the counter
Reset
the counter?
Pump
1. Cut-in pressure 2.0 bar
2. Set
3. Relay cycles 0

EN
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1.2.5
Reset the counter
Counter deleted!

EN
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Main menu
1. System settings
2. Pump
3. Error messages
4. Empty tank
5. Inlet control
1.
2.
1.3
1.3.1
Betriebszeiten
Error messages
25.04.2016 12:16:45 [0019]
Error temperature measurement
out of range
29.04.2016 15:03:57 [0015]
Level below measuring range
Pump pressure
Error code [0001] - [0025].

EN
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Main menu
1. System settings
2. Pump
3. Error messages
4. Empty tank
5. Inlet control
1.
2.
1.4
1.4.1
Empty tank
Inlets closed
Solenoid valve On/Off
Pump controller On
Stop
Main menu
1. System settings
2. Pump
3. Error messages
4. Empty tank
5. Inlet control

EN
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A
1.4.2
KEMPER Fig. 369 02

EN
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B1.4.2
Auto
Start
1.

EN
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B
G 3/4 "
i
i
1.
3.
2.
B
1.4.3
1.4.4
Auto
OFF5 cm

EN
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Main menu
1. System settings
2. Pump
3. Error messages
4. Empty tank
5. Inlet control
Inlet control
Inlet 2Inlet 1
Automatic
1.
1.
2.
2.
1.5
1.5.1
Only if “Rainwater Utilisation Unit” is active.

EN
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2.0
2.1
FK-5 | DN 25
Operating modes
Plant off
Standby
Automatic
Time Mode

EN
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Time Mode
SettingsTime Mode On
Operating times
Monday Off 00:00 - 00:00
Tuesday Off 00:00 - 00:00
Wednesday Off 00:00 - 00:00
Thursday Off 00:00 - 00:00
Friday Off 00:00 - 00:00
Saturday Off 00:00 - 00:00
Sunday Off 00:00 - 00:00
2.1.1
2.1.2

EN
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2.1.3
2.1.4
Operating times
Monday Off 00:00 - 00:00
Tuesday Off 00:00 - 00:00
Wednesday Off 00:00 - 00:00
Thursday Off 00:00 - 00:00
Friday Off 00:00 - 00:00
Saturday Off 00:00 - 00:00
Sunday Off 00:00 - 00:00
Operating times
Monday Off 00:00 - 00:00
Tuesday Off 00:00 - 00:00
Wednesday Off 00:00 - 00:00
Thursday Off 00:00 - 00:00
Friday Off 00:00 - 00:00
Saturday Off 00:00 - 00:00
Sunday Off 00:00 - 00:00