
2 – Kempomig Feed 420R, 120R / 0429 © COPYRIGHT KEMPPI OY
CONTENTS
1. PREFACE........................................................................................................................3
1.1. Introduction .......................................................................................................................3
1.2. Product introduction..........................................................................................................3
1.3. Operation safety................................................................................................................4
2. INSTALLATION...............................................................................................................5
2.1. Operation control and connectors.....................................................................................5
2.1.1. Feed 420R wire feeding control unit................................................................5
2.1.2. Feed 120R wire feeder ....................................................................................6
2.2. Units, accessories, cables.................................................................................................7
2.3. Parts of wire feed mechanism...........................................................................................8
2.4. Assembly of MIG system ..................................................................................................9
2.5. Installation.......................................................................................................................10
2.5.1. Wire feed mechanism (Feed 120R)......................................................................10
2.6. Mounting of MIG welding gun .........................................................................................10
2.7. Mounting and locking of wire reel (accessory)................................................................10
2.8. Automatic wire feed to gun (Feed 120R) ........................................................................ 11
2.9. Adjustment of pressure...................................................................................................11
2.10. Adjustment of tightness of wire reel brake (accessory)................................................... 11
2.11. Ground cable...................................................................................................................12
2.12. Shield gas .......................................................................................................................12
2.12.1. Installing gas bottle........................................................................................12
3. FEED 420R FUNCTIONS..............................................................................................13
3.1. Function panel.................................................................................................................13
3.2. Selection of welding process...........................................................................................13
3.3. Basic adjustments, basic displays...................................................................................13
3.4. MIG welding dynamics adjustment .................................................................................14
3.5. Selecting switch of main controls....................................................................................14
3.6. Display of selected 1-knob MIG synergetic program ......................................................14
3.7. 1-knob MIG synergy panel..............................................................................................14
3.8. Burn back time adjustment..............................................................................................14
3.9. Selection of 1-knob MIG synergetic curve ......................................................................15
3.10. Wire inch switch..............................................................................................................16
3.11. Gas purge switch ............................................................................................................16
3.12. Feed 420R error codes...................................................................................................16
4. ACCESSORIES.............................................................................................................16
4.1. Synchronizing unit Sync 400...........................................................................................16
4.2. Gas guard GG 400..........................................................................................................16
4.3. Hanging onto boom.........................................................................................................16
5. SERVICE AND OPERATION DISTURBANCES...........................................................17
6. ORDERING NUMBERS ................................................................................................18
7. TECHNICAL DATA........................................................................................................19