Kendal Lighting AC-20644 User manual

READ AND SAVE THESE INSTRUCTIONS
INSTALLATION INSTRUCTIONS
UL and cUL Listed Model: AC-542
Weight of Fan: Kgs
KENDAL LIGHTING
Kendal Lighting (BC) Inc.
#110, 6780 Dennett Place
Delta, BC V4G 1N4
Canada
Tel: [phone]
Fax: [phone]
Model: AC-20644

1
2. PACKAGE CONTENTS
Unpack your fan and check the contents. You
should have the following items;
a. Blade set (3)
b. Hanger bracket assembly
c. Downrod
d. Coupling cover
e. Fan motor assembly
f. LED light kit
g. Extra bulb cover
h. Glass shade
i. 2 extra glass shades
j. Receiver + 6 wire nuts
k. Transmitter assembly
l. Package hardware
1) Mounting hardware:
wood screws (2), screws (2), lock
washers (4), washers (2), wire nuts
(3), rubber gasket (2)
2) Blade attachment hardware:
screws (10), fiber washers (10)
3) Safety cable clamp w/screw
4) Balance Kit
Philips screw driver
Flat screw driver
11 mm wrench
Step ladder
Wire cutters
1. TOOLS AND MATERIALS
REQUIRED
a
b
c
d
e
f
g
h
j
i
k
l

2
3. SAFETY RULES
1. To reduce the risk of electric shock, insure
electricity has been turned off at the circuit
breaker or fuse box before beginning.
2. All wiring must be in accordance with the
National Electrical Code and local electrical
codes. Electrical installation should be
performed by a qualified licensed
electrician.
3. WARNING: To reduce the risk of shock,
this fan must be installed with an isolating
wall control/switch.
4. WARNING: To reduce the risk of fire,
electric shock, or personal injury, mount to
outlet box marked "acceptable for fan
support of 15.9 kg (35 lbs.) or less" and use
mounting screws provided with the outlet
box. Most outlet boxes commonly used for
the support of light fixtures are not
acceptable for fan support and may need
to be replaced. Due to the complexity of the
installation of this fan, a qualified licensed
electrician is strongly recommended.
5. The outlet box and support structure must
be securely mounted and capable of
reliably supporting a minimum of 50
pounds. Use only CUL Listed outlet boxes
marked "FOR FAN SUPPORT".
6. The fan must be mounted with a minimum
of 7 feet clearance from the trailing edge of
the blades to the floor.
7. Do not operate reversing switch while fan
blades are in motion. Fan must be turned
off and blades stopped before reversing
blade direction.
8. Avoid placing objects in the path of the
blades.
9. To avoid personal injury or damage to the
fan and other items, be cautious when
working around or cleaning the fan.
10. Do not use water or detergents when
cleaning the fan or fan blades. A dry dust
cloth or lightly dampened cloth will be
suitable for most cleaning.
11. After marking electrical connections,
spliced conductors should be turned
upward and pushed carefully up into outlet
box. The wires should be spread apart
with the grounded conductor and the
equipment-grounding conductor on one
side of the outlet box.
12. Electrical diagrams are reference only.
Light kit that are not packed with the fan
must be CUL Listed and marked suitable
for use with the model fan you are
installing. Switches must be CUL General
Use Switches. Refer to the Instructions
packaged with the light kits and switches
for proper assembly.
WARNING
TO REDUCE THE RISK OF FIRE,
ELECTRIC SHOCK OR PERSONAL
INJURY, MOUNT FAN TO OUTLET BOX
MARKED "ACCEPTABLE FOR FAN
SUPPORT".
WARNING
TO REDUCE THE RISK OF PERSONAL
INJURY, DO NOT BEND THE BLADE
BRACKETS (ALSO REFERRED TO AS
FLANGES) DURING ASSEMBLY OR AFTER
INSTALLATION. DO NOT INSERT
OBJECTS IN THE PATH OF THE BLADES.

3
4. MOUNTING OPTIONS
If there isn't an existing CUL listed mounting
box, then read the following instructions.
Disconnect the power by removing fuses or
turning off circuit breakers.
Secure the outlet box directly to the building
structure. Use appropriate fasteners and
building materials. The outlet box and its
support must be able to fully support the
moving weight of the fan (at least 50 lbs). Do
not use plastic outlet boxes.
Figures 1, 2 and 3 are examples of different
ways to mount the outlet box.
Note: You may need a longer downrod to
maintain proper blade clearance when
installing on a steep, sloped ceiling. (Fig. 3)
To hang your fan where there is an existing
fixture but no ceiling joist, you may need an
installation hanger bar as shown in Figure 4.
Outlet box
Provide strong
support
Recessed
outlet box
Ceiling
mounting
plate
Outlet box
Figure 1
Figure 3
Figure 4
Outlet box
Figure 2
Angled ceiling
maximum
20 angle

Figure 8
Registration slot
4
5. HANGING THE FAN
Figure 6
Figure 5
Figure 7
REMEMBER to turn off the power. Follow the
steps below to hang your fan properly:
Step 1. Remove the decorative canopy bottom
cover from the canopy by turning the cover
counter clockwise. (Fig. 5)
Step 2. Remove the hanger bracket from the
canopy by removing the non-slotted screws
from the bottom of the mounting bracket and
loosening the slotted screw a half turn from the
screw head. Next, turn the canopy counter
clockwise to removing the hanger bracket
form the canopy. (Fig. 5)
Step 3. Pass the 120-volt supply wires through
the center hole in the ceiling hanger bracket as
shown in Fig. 6.
Step 4. Secure the hanger bracket to the
ceiling outlet box with the screws and washers
provided with your outlet box.
Step 5. Remove the hanger pin, locking pin
and set screws from the top of the motor
assembly.
Step 6. Route wires exiting from the top of the
fan motor through the couping cover, canopy
cover and canopy, then through the ball/
downrod. (Fig. 7)
Step 7. Align the holes at the bottom of the
downrod with the holes in the collar on top of
the motor housing (Fig. 7). Carefully insert the
hanger pin through the holes in the collar and
downrod. Be careful not to jam the pin against
the wiring inside the downrod. Insert the
locking pin through the hole near the end of
the hanger pin until it snaps into its locked
position, as noted in the circle inset of Fig. 7.
Step 8. Tighten two set screws on top of the
fan motor firmly. (Fig. 7)
Step 9. Place the downrod ball into the hanger
bracket socket. (Fig. 8)
Downrod
Canopy
Set screws
Locking
pin
Hanger pin
Coupling cover
Canopy cover
Mounting screws
(supplied with
electrical box)
Hook
Ceiling
mounting
plate
CUL Listed
electrial
box
120V Wires
Washers
Ceiling hanger
bracket
Ceiling canopy
Canopy cover

5
6. MAKE THE ELECTRIC
CONNECTIONS
WARNING: To avoid possible electrical
shock, be sure electricity is turned off at the
main fuse box before wiring.
NOTE: This remote control unit is equipped
with 16 code combinations to prevent possible
interference from or to other remote units.
The frequency switches on your receiver and
transmitter have been preset at the factory.
Please recheck to make sure the switches on
transmitter and receiver are set to the same
position, any combination of settings will
operate the fan as long as the transmitter and
receiver are set to the same position. (Figure
9)
Step 1. (Fig. 10) Insert the receiver into the
mounting bracket with the flat side of the
receiver facing the ceiling.
Step 2. (Fig. 11) Motor to Receiver Electrical
Connections: Connect the Black wire from the
fan to Black wire marked "TO MOTOR L".
Connect the White wire from the fan to the
White wire marked "TO MOTOR N" from the
receiver. Connect the Blue wire from the fan to
the Blue wire marked "For bottom Light" from
the receiver. Secure wire connections with the
plastic wire nuts provided.
Step 3. (Fig. 11) Receiver to House Supply
Wires Electrical Connections: Connect the
black (hot) wire from the ceiling to the black
wire marked "AC in L" from the receiver.
Connect the white (neutral) wire from the
ceiling to the white wire marked "AC in N" from
the Receiver. Secure the wire connections
with the plastic wire nuts provided.
Step 4. (Figure 11) If your outlet box has a
ground wire (green or bare copper) connect it
to the fan ground wires; otherwise connect the
hanging bracket ground wire to the mounting
bracket. Secure the wire connection with a
plastic nut provided. After connecting the
wires, spread them apart so that the green
and white wires are on one side of the outlet
box and black and blue wires are on the other
side. Carefully tuck the wire connections up
into the outlet box. Figure 11
White (neutral)
White (neutral)
Green or bare
copper (ground)
White ("AC IN N")
White ("to motor N")
Ground
(green)
(Connect to
ground wire on
hanger bracket
if no house
ground wire
exists.)
Outlet box
Black (hot)
Black ("AC IN L")
Black ("to motor L")
Blue (for light)
Receiver
Blue (for light)
Black (motor)
Figure 9
Figure 10
Receiver
Hanger
bracket
Code switch
ON
ON

6
Note: Fan must be installed at a maximum
distance of 20 feet from the transmitting unit
for proper signal transmission between the
transmitting unit and the fan's receiving unit.
7. INSTALLATION OF
SAFETY SUPPORT
Attach the lag bolt and flat washer to ceiling
joist. Attach the safety cable to lag bolt. Slide
cable clamp onto safety cable (from fan).
Place the end of cable through the lag bolt.
Pull as much cable through lag bolt as
possible. Feed end of cable into clamp hole
and firmly tighten screw (Figure 12). Cut off
excess safety cable.
8. FINISHING THE
INSTALLATION
Step 1. Tuck connections neatly into ceiling
outlet box.
Step 2. Slide the canopy up to hanger bracket
and place the key hole on the canopy over the
screw on the hanger bracket, turn canopy until
it locks in place at the narrow section of the
key holes. (Fig.13)
Step 3. Align the circular hole on canopy with
the remaining hole on the hanger bracket,
secure by tightening the two set screws. Note:
Adjust the canopy screws as necessary until
the canopy and canopy cover are snug.
WARNING: Make sure tab at bottom of
hanger bracket is properly seated in groove of
hanger ball before attaching canopy to
bracket. Failure to properly seat tab in groove
could cause damage to electrical wiring.
Figure 12
Figure 13
Outlet box
Hanger
bracket
Canopy
Canopy cover
Screws
Hanger bracket
Safety cable Safety cable clamp

7
10. ATTACHING THE
LIGHT KIT
NOTE: Before starting installation, disconnect
the power by turning off the circuit breaker or
removing the fuse at fuse box. Turning power
off using the fan switch is not sufficient to
prevent electric shock.
There are 2 sets of bulb cover
available in your box. The frosted
cover should be used with bubble
style glass.
1. Remove 1 of 3 screws from the mounting
ring and loosen the other 2 screws. (Do not
remove)
2. While holding the light kit under the fan
motor assembly, make the 2-pin wire
connections : (Fig. 15)
- Red to white
- Black to black
3. Place the key holes on the light kit over the
2 screws previously loosened from the
mounting ring, turn light kit until it locks in
place at the narrow section of the key holes.
Secure by tightening the 2 screws previously
loosened and the one previously removed.
Figure 15
9. ATTACHING THE FAN
BLADES
Step 1. Insert the blade through the slot in the
housing. Align the holes in blade and motor
and secure with the screws and fiber washers.
(Fig. 14)
Step 2. Repeat this procedure for remaining
blades.
CAUTION: Make sure all screws are
tightened securely.
Figure 14
Screws
Fiber washers
Blade
Slot
Screws
Mounting ring
LED light kit
Wire connectors

8
Figure 16
11. ATTACHING THE
GLASS SHADE
NOTE: Before starting installation, disconnect
the power by turning off the circuit breaker or
removing the fuse at fuse box. Turning power
off using the fan switch is not sufficient to
prevent electric shock.
There are 2 sets of glass available in
your box, use the one preferred and
make the following light kit installation.
Raise glass shade up against the light kit and
secure it to fan by turning glass clockwise until
snug. Do not overtighten. (Fig. 16)
Glass shade
Light kit

9
Figure 18
Figure 19
Figure 17
12. INSTALLING THE
TRANSMITTER
HOLDER
Select a location to install your remote control
system transmitter. You can replace an
existing wall switch or, install the transmitter
on ANY flat surface.
Option 1: Install the cremote ontrol system
using an existing wall switch outlet box. Make
sure the electrical power is TURNED OFF at
the main panel before continuing.
Step 1. Remove the existing wall plate and the
old switch from the wall outlet box. Wire nut
the BLACK leads (hot) together and push
back inside the outlet box. (Fig. 17)
Step 2. Install the metal plate and wall plate to
the existing wall outlet box with 4 screws
provided. (Fig. 18)
Option 2: Install the control system on ANY
flat surface.
Select the desired location and use the wall
plate to mark the location for the mounting
holes. Plastic wall anchors and screws are
provided for this type of installation. After
installing the wall anchors, attached the wall
plate with the mounting screws. (Fig. 19)
Holder
Wall
Screws
Screws
Screws
Wall plate
Outlet box Metal plate
Wall plate
Switch
Outlet box
Plastic
anchor

10
Figure 20
Figure 22
Figure 21
Figure 23
13. INSTALLING THE
BATTERY
Remove the back cover on the transmitter and
install both, 3 volt (#2032) batteries that were
included with the remote control. Make sure
the + sign is facing up. (Fig. 21)
14. OPERATING YOUR
TRANSMITTER
Restore power to ceiling fan and test for
proper operation.
A. , and buttons:
These three buttons are used to set the
fan speed as follows:
= low speed
= medium speed
= high speed
B. button:
This button turns the fan off.
C. button:
This button controls the light. Press and
release the button to turn the light ON or
OFF. Press and hold the button to set the
desired brightness. The light key has an
auto-resume, it will stay at the same
brightness as the last time it was turned off.
The Reverse switch is located on the top
housing. Slide the switch to the Left for warm
weather operation. Slide the switch to the
Right for cool weather operation.
Speed settings for warm or cool weather
depend on factors such as the room size.
Ceiling height, number of fans and so on.
NOTE: Wait for fan to stop before changing
the setting of the slide switch.
Warm weather - (Forward) A downward airflow
creates a cooling effect as shown in Fig. 22.
This allows you to set your air conditioner on a
warmer setting without affecting your comfort.
Cool weather - (Reverse) An upward airflow
moves warm air off the ceiling area as shown
in Fig. 23. This allows you to set your heating
unit on a cooler setting without affecting your
comfort.

10
15. CARE OF YOUR FAN
Here are some suggestions to help you maintain your fan.
1. Because of the fan's natural movement, some connections may become loose. Check the
support connections, brackets, and blade attachments twice a year. Make sure they are
secure. (It is not necessary to remove fan from ceiling.)
2. Clean your fan periodically to help maintain its new appearance over the years. Use only a
soft brush or lint-free cloth to avoid scratching the finish. The plating is sealed with a lacquer
to minimize discoloration or tarnishing. Do not use water when cleaning. This could damage
the motor, or the wood, or possibly cause an electrical shock.
3. You can apply a light coat of furniture polish to the wood blades for additional protection and
enhanced beauty. Cover small scratches with a light application of shoe polish.
4. There is no need to oil your fan. The motor has permanently lubricated sealed ball bearings.

12
16. TROUBLESHOOTING
Problem
Fan will not start.
Fan sounds noisy.
Remote control
malfunction.
Fan wobble.
Solution
1. Check main and branch circuit fuses or breakers.
2. Check line wire connections to the fan and switch wire connections in the
switch housing.
3. Check to make sure the dip switches from the transmitter and receiver are
set to the same frequency.
1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade bracket to the motor hub are
tight.
3. Make sure wire nut connections are not rattling against each other or the
interior wall of the switch housing.
4. Allow a 24-hour "breaking-in" period. Most noises associated with a new fan
disappear during this time.
5. If using ceiling fan light kit, make sure the screws securing the glassware
are tight. Check that the light bulb is also secure.
6. Make sure there is a short distance from the ceiling to the canopy. It should
not touch the ceiling.
7. Make sure your ceiling box is secure and rubber isolator pads are used
between mounting bracket and outlet box.
1. Do not connect the fan with a wall mounted variable speed control(s).
2. Make sure the dip switches are set correctly.
1. Check that all blade and blade arm screws are secure.
2. Most fan wobbling problems are caused when blade levels are unequal.
Check this level by selecting a point on the ceiling above the tip of one of
the blades. Measure this distance. Rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. The distance deviation
should be equal within 1/8".
3. Use the enclosed Blade Balancing Kit if the blade wobble is still noticeable.
4. If the blade wobble is still noticeable, interchanging two adjacent (side by
side) blades can redistribute the weight and possibly result in smoother
operation.
WARNING: TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT
BEND THE BLADE ARM WHILE INSTALLING, BALANCING THE BLADES,
OR CLEANING THE FAN. DO NOT INSERT FOREIGN OBJECTS
BETWEEN ROTATING FAN BLADES.