Kendal Lighting AC-23960 User manual

READ AND SAVE THESE INSTRUCTIONS
INSTALLATION INSTRUCTIONS
CETL LISTED MODEL: BF840
Weight of Fan: 6.6 Kgs
Kendal Lighting (BC) Inc.
#110, 6780 Dennett Place
Delta, BC V4G 1N4
Canada
Tel: [phone]
Fax: [phone]
Model: AC-23960

1
2. PACKAGE CONTENTS
Unpack your fan and check the contents. You
should have the following items:
a. Blade set (4)
b. Hanger bracket
c. Canopy
d. Canopy cover
e. Downrod assembly
f. Coupling cover
g. Fan motor assembly
h. Flywheel
i. LED light kit
j. Transmitter assembly
k. Receiver
l. Package hardware
Mounting hardware:
- 2 Wood screws
- 2 Lock washers
- 2 Washers
- 1 Blade screw (extra)
- 1 Flywheel screw (extra)
Philips screw driver
Blade screw driver
Step ladder
Wire cutters
1. TOOLS AND MATERIALS
REQUIRED
a
b
c
d
e
f
g
h
j
k
i
l

2
3. SAFETY RULES
1. To reduce the risk of electric shock, insure
electricity has been turned off at the circuit
breaker or fuse box before beginning.
2. All wiring must be in accordance with the
National Electrical Code and local electrical
codes. Electrical installation should be
performed by a qualified licensed electrician.
3. WARNING: To reduce the risk of shock,
this fan must be installed with an isolating
wall control/switch.
4. WARNING: To reduce the risk of fire,
electric shock, or other personal injury,
mount fan only on an outlet box or
supporting system marked acceptable for
fan support of 35 lbs (15.9 kg) or less and
use mounting screws provided with the
outlet box. Most outlet boxes commonly
used for the support of lighting fixtures are
not acceptable for fan support and may
need to be replaced. Consult a qualified
electrician if in doubt.
5. The outlet box and support structure must
be securely mounted and capable of
reliably supporting a minimum of 50
pounds. Use only CUL Listed outlet boxes
marked "FOR FAN SUPPORT".
6. The fan must be mounted with a minimum
of 7 feet clearance from the trailing edge of
the blades to the floor.
7. For fans with manual reverse, do not
operate reversing switch while fan blades
are in motion. Fan must be turned off and
blades stopped before reversing blade
direction.
8. Avoid placing objects in the path of the
blades.
9. To avoid personal injury or damage to the
fan and other items, be cautious when
working around or cleaning the fan.
10. Do not use water or detergents when
cleaning the fan or fan blades. A dry dust
cloth or lightly dampened cloth will be
suitable for most cleaning.
11. After marking electrical connections,
spliced conductors should be turned
upward and pushed carefully up into
outlet box. The wires should be spread
apart with the grounded conductor and
the equipment-grounding conductor on
one side of the outlet box.
12. Electrical diagrams are reference only.
Light kit that are not packed with the fan
must be CUL Listed and marked suitable
for use with the model fan you are
installing. Switches must be CUL General
Use Switches. Refer to the Instructions
packaged with the light kits and switches
for proper assembly.
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK OR PERSONAL INJURY, MOUNT
FAN TO OUTLET BOX MARKED
"ACCEPTABLE FOR FAN SUPPORT".
WARNING
TO REDUCE THE RISK OF PERSONAL
INJURY, DO NOT BEND THE BLADE
BRACKETS (ALSO REFERRED TO AS
FLANGES) DURING ASSEMBLY OR AFTER
INSTALLATION. DO NOT INSERT
OBJECTS IN THE PATH OF THE BLADES.

3
4. MOUNTING OPTIONS
If there isn't an existing CUL listed mounting
box, then read the following instructions.
Disconnect the power by removing fuses or
turning off circuit breakers.
Secure the outlet box directly to the building
structure. Use appropriate fasteners and
building materials. The outlet box and its
support must be able to fully support the
moving weight of the fan (at least 50 lbs). Do
not use plastic outlet boxes.
Figures 1, 2 and 3 are examples of different
ways to mount the outlet box.
Note: You may need a longer downrod to
maintain proper blade clearance when
installing on a steep, sloped ceiling. (Fig. 3)
To hang your fan where there is an existing
fixture but no ceiling joist, you may need an
installation hanger bar as shown in Figure 4.
Outlet box
Provide strong
support
Recessed
outlet box
Ceiling
mounting
plate
Outlet box
Figure 1
Figure 3
Figure 4
Outlet box
Figure 2
Angled ceiling
maximum
20 angle

Figure 7
Slot
4
5. HANGING THE FAN
Figure 5
Figure 6
REMEMBER to turn off the power. Follow the
steps below to hang your fan properly:
Step 1. Pass the 120-volt supply wires through
the center hole in the ceiling hanger bracket as
shown in Fig. 5.
Step 2. Secure the hanger bracket to the
ceiling outlet box with the screws and washers
provided.
Step 3. Remove the hanger pin, locking pin
from the downrod assembly, and remove the
set screws from the top of the motor. (Fig. 6) Step 4. Route wires exiting from the top of the
fan motor through the couping cover, canopy
cover and canopy, then through the ball/
downrod. (Fig. 6)
Step 5. Align the holes at the bottom of the
downrod with the holes in the collar on top of
the motor housing (Fig. 6). Carefully insert the
hanger pin through the holes in the collar and
downrod. Be careful not to jam the pin against
the wiring inside the downrod. Insert the
locking pin through the hole near the end of
the hanger pin until it snaps into its locked
position, as noted in the circle inset of Fig. 6.
Step 6. Tighten two set screws against the
downrod on top of the fan motor firmly.
(Fig. 6)
Step 7. Place the downrod ball into the hanger
bracket socket. (Fig. 7) And rotate fan and
downrod assembly until tab on bracket lines
up with slot on ball.
Downrod
Canopy
Set screws
Locking
pin
Hanger pin
Coupling cover
Canopy cover
Mounting screws
Hanger
bracket
CUL Listed
electrial
box
120V Wires
Washers

5
6. MAKE THE ELECTRIC
CONNECTIONS
WARNING: To avoid possible electrical
shock, be sure electricity is turned off at the
main fuse box before wiring.
Step 1. (Fig. 8) Insert the receiver into the
hanger bracket with the flat side of the receiver
facing the ceiling.
Figure 9
White (neutral)
Green or bare
copper (ground)
White ("AC IN N")
Blue ("For Light")
Ground
(green)
(Connect to
ground wire on
hanger bracket
if no house
ground wire
exists.)
Outlet box
Black (hot)
Black ("AC IN L")
Red
Yellow
Gray
Receiver
Red
Yellow
Gray
White ("For Light")
Blue ("For Light")
White ("For Light")
Ground
(green)
Figure 8
Receiver
Hanger
bracket
Step 2. (Fig. 9) Motor to Receiver Electrical
Connections: Connect the Red wire from the
fan to Red wire from the receiver. Connect
the Yellow wire from the fan to the Yellow
wire from the receiver. Connect the Gray
wire from the fan to the Gray wire from the
receiver. Connect the Blue wire from the fan
to the Blue wire marked "For Light" from the
receiver. Connect the White wire from the
fan to the White wire marked "For Light" from
the receiver. Secure wire connections with
the plastic wire nuts provided.
Step 3. (Fig. 9) Receiver to House Supply
Wires Electrical Connections: Connect the
Black (hot) wire from the ceiling to the black
wire marked "AC in L" from the receiver.
Connect the white (neutral) wire from the
ceiling to the white wire marked "AC in N"
from the Receiver. Secure the wire connec-
tions with the plastic wire nuts provided.
Step 4. (Figure 9) If your outlet box has a
ground wire (green or bare copper) connect
it to the fan ground wires and the receiver
ground wire; otherwise connect the hanging
bracket ground wire to the fan and the
receiver ground wire. Secure the wire
connection with a plastic nut provided. After
connecting the wires, spread them apart so
that the green and white wires are on one
side of the outlet box and other wires are on
the other side. Carefully tuck the wire
connections up into the outlet box.
Note: Fan must be installed at a maximum
distance of 20 feet from the transmitting unit
for proper signal transmission between the
transmitting unit and the fan's receiving unit.

6
7. INSTALLATION OF
SAFETY SUPPORT
8. FINISHING THE
INSTALLATION
Step 1. Tuck connections neatly into ceiling
outlet box.
Step 2. Slide the canopy up to hanger bracket
and place the key hole on the canopy over the
screw on the hanger bracket, turn canopy until
it locks in place at the narrow section of the
key holes. (Fig.11)
Step 3. Align the circular hole on canopy with
the remaining hole on the hanger bracket,
secure by tightening the two screws.
Note: Adjust the canopy screws as necessary
until the canopy and canopy cover are snug.
WARNING: Make sure tab at bottom of
hanger bracket is properly seated in groove of
hanger ball before attaching canopy to
bracket. Failure to properly seat tab in groove
could cause damage to electrical wiring.
Figure 10
Figure 11
Outlet box
Hanger
bracket
Canopy
Canopy cover
Screws
Hanger bracket Safety cable
An additional safety cable is provided to prevent
the fan from falling. Secure the safety cable to
the ceiling joist with screw and washer, as
illustrated in Figure 10.

7
9. ATTACHING THE FAN
BLADES
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Blade screws
Blade
screws
Blade
Blade
Flywheel screws
Flywheel screws
Flywheel screws
Flywheel
Flywheel
Flywheel
Flywheel
Fan motor
assembly
Fan motor
assembly
Step 1. Remove the eight blade screws from
the fan motor assembly. (Fig. 12)
Step 2. Remove the eight flywheel screws
from the flywheel. (Fig. 13)
Step 3. Attach the flywheel to one of the four
blades using two flywheel screws. (Fig. 14)
Step 4. Attach the blade with the flywheel to
the fan motor assembly using two blade
screws. Attach the other blades to the fan
motor assembly. (Fig. 15)
Step 5. Reinstall the six flywheel screws to the
flywheel. (Fig. 16)

8
10. ATTACHING THE LED
LIGHT KIT
NOTE: Before starting installation, disconnect
the power by turning off the circuit breaker or
removing the fuse at fuse box. Turning power
off using the fan switch is not sufficient to
prevent electric shock.
Figure 17
Wire connectors Switch box
LED light kit
Step 1. While holding the LED light kit under your
fan, firmly snap the wire connection plugs
together.
Step 2. Attach the LED light kit to the switch box
by twisting left tightly.
Note: This is an integrated LED light kit assembly
and should not be disassembled to prevent
electric shock.

9
Figure 18
Figure 19
Figure 20
11. INSTALLING THE
BATTERY
Remove the back cover on the transmitter and
install a 12V battery included with the remote
control. (Fig. 18)
Turn main power to the fan off and repeat
learning process above using the new remote.
13. INSTALLING THE
TRANSMITTER HOLDER
12. LEARNING PROCESS
12a. ADDING EXTRA REMOTE
(OPTIONAL)
NOTE: After turning the AC power back on, do
not press any other button on the remote
control before pressing the button. Doing
so will cause the learning procedure to fail
and the power to the fan will have to be turned
off again to start over.
Turn main power to fan back on and within 30
seconds press and hold the button on the
remote for 5 seconds to sync the transmitter to
the fan.
Once the fan has detected the remote, the
light on the fan will blink twice to indicate your
fan is now ready to use.
Fans without light-kits have no indicator but
will be ready to use after holding the button for
the 5 seconds.
Attach the remote control holder with the two
remote control holder mounting screws.
(Fig.20)

10
Figure 21
Figure 22
14. OPERATING YOUR
TRANSMITTER
Restore power to ceiling fan and test for
proper operation.
A. 1,2,3,4,5,6 buttons:
These six buttons are used to set the
fan speed as follows:
1 = low speed 2 = medium low speed
3 = medium speed 4 = medium high speed
5 = high speed 6 = Extra high speed
B. button:
This button turns the fan off. Hitting any
speed button turns fan on.
C. button:
D. , , button:
Pressing the ( / / ) button will
automatically turn fan off after 2, 4 or 8 hours.
E. button:
Fan reverse button
This button controls the light. Press and
release the button to turn the light ON or
OFF. Press and hold the button to set the
desired brightness. The light key has an
auto-resume, it will stay at the same
brightness as the last time it was turned off.
Speed settings for warm or cool weather
depend on factors such as the room size.
Ceiling height, number of fans and so on.
NOTE:To operate the reverse function on this
fan, press the reverse button while the fan is
running at any speed.
Warm weather - (Forward) A downward airflow
creates a cooling effect as shown in Fig. 21.
This allows you to set your air conditioner on a
warmersetting without affecting your comfort.
Cool weather - (Reverse) An upward airflow
moves warm air off the ceiling area as shown
in Fig. 22. This allows you to set your heating
unit on a cooler setting without affecting your
comfort.

11
15. CARE OF YOUR FAN
Here are some suggestions to help maintain your fan.
1. Because of the fan's natural movement some connections may become loose. Check the
support connections, brackets and blade attachments twice a year. Make sure they are secure.
(It is not necessary to remove fan from the ceiling).
2. Clean your fan periodically to help maintain its new appearance over the years. Use only a soft
brush or lint free cloth to avoid scratching the finish. Plated finishes are sealed with lacquer to
minimize discoloration or tarnishing. Do not use water when cleaning, this could damage the
motor, wood blades or possibly cause an electrical shock.
3. If your fan is provided with wood veneer blades; you can apply a light coat of furniture polish
for additional protection and enhanced beauty. Cover small scratches with a light application of
shoe polish.
4. Use a lint free lightly damp cloth or duster to remove dust from the blades.
5. There is no need to oil your fan. The motor has permanently lubricated bearings.
6. If your fan is provided with glass shades, clean with lukewarm soapy water and a soft cloth or
sponge.
DO NOT IMMERSE GLASS SHADES IN HOT WATER. DO NOT PUT GLASS SHADES INTO
AN AUTOMATIC DISHWASHER.
WARNING: Make sure the power is off at the electrical panel box before you attempt any repairs.
Refer to the section, "Making Electrical Connections".

12
Problem
Fan will not start.
Fan sounds noisy.
Remote control
malfunction.
Fan wobble.
Solution
1. Check circuit fuses or breakers.
2. Check line wire connections to the fan and switch wire connections in the
switch housing. CAUTION: Make sure main power is off.
1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade bracket to the motor hub is
tight.
3. Make sure wire nut connections are not rubbing against each other or the
interior wall of the switch housing. CAUTION: Make sure main power is off.
4. Allow a 24-hour "breaking-in" period. Most noise associated with a new fan
disappear during this time.
5. If using an optional light kit, make sure the screws securing the glassware
are tight. Check that light bulb is also secure.
6. Do not connect the fan with wall mounted variable speed control(s).
7. Make sure the upper canopy is a short distance from the ceiling. It should
not touch the ceiling.
1. Do not connect the fan with wall mounted variable speed control(s).
2. Re-do learning process.
1. Check that all blade and blade arm screws are secure.
2. Most fan wobbling problems are caused when blade levels are unequal.
Check this level by selecting a point on the ceiling above the tip of one of
the blades. Measure this distance. Rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. The distance deviation
should be equal within 1/8".
3. If the blade wobble is still noticeable, interchanging two adjacent (side by
side) blades can redistribute the weight and possibly result in smoother
operation.
WARNING: TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND
THE BLADE ARM WHILE INSTALLING, BALANCING THE BLADES, OR
CLEANING THE FAN. DO NOT INSERT FOREIGN OBJECTS BETWEEN
ROTATING FAN BLADES.
16. TROUBLESHOOTING