Kendal Lighting AC-20244 User manual

READ AND SAVE THESE INSTRUCTIONS
INSTALLATION INSTRUCTIONS
C.E.T.L. LISTED MODEL: CF546KR
Weight of Fan: 7.35 Kgs
KENDAL LIGHTING
Kendal Lighting (BC) Inc.
#110, 6780 Dennett Place
Delta, BC V4G 1N4
Canada
Tel: [phone]
Fax: [phone]
Model: AC-20244

1
2. PACKAGE CONTENTS
Unpack your fan and check the contents. You
should have the following items;
Philips screw driver
Blade screw driver
11 mm wrench
Step ladder
Wire cutters
a
b
c
d
e
f
g
h
j
k
l
n
m
o
i
1. TOOLS AND MATERIALS
REQUIRED
a. Hanger bracket
b. Canopy
c. Canopy cover
d. Coupling cover
e. Downrod assembly
f. Fan motor assembly
g. Mounting plate
h. Light kit plate
i. 75W JD-type halogen bulbs (2)
j. Glass shade
k. Blade set (4)
l. Blade holder(4)
m. Receiver + 6 wire nuts
n. Transmitter assembly
Screws A(2),Screws B(2)
Screws C(2), Plastic anchor(2)
3 volt (#2032) batteries(2)
o. Package hardware
1) Blade attachment hardware:
screws(13), fiber washers(13)
2) blade holder hardware:
screw(9)
3) Mounting hardware:
wood screws(2),washers(2)
4) Balancing kit (1)
A B
C

2
3. SAFETY RULES
1. To reduce the risk of electric shock, insure
electricity has been turned off at the circuit
breaker or fuse box before beginning.
2. All wiring must be in accordance with the
National Electrical Code and local
electrical codes. Electrical installation
should be performed by a qualified
licensed electrician.
3. WARNING: To reduce the risk of personal
injury, use only the two steel screws (and
lock washers) provided with the outlet box
for mounting to the outlet box. Most outlet
boxes commonly used for the support of
lighting fixtures are not acceptable for fan
support and may need to be replaced,
consult a qualified electrician if in doubt.
4. The outlet box and support structure must
be securely mounted and capable of
reliably supporting a minimum of 50
pounds. Use only CUL Listed outlet boxes
marked "FOR FAN SUPPORT".
5. The fan must be mounted with a minimum
of 7 feet clearance from the trailing edge of
the blades to the floor.
6. Do not operate reversing switch while fan
blades are in motion. Fan must be turned
off and blades stopped before reversing
blade direction.
7. Avoid placing objects in the path of the
blades.
WARNING
TO REDUCE THE RISK OF FIRE,
ELECTRIC SHOCK OR PERSONAL
INJURY, MOUNT FAN TO OUTLET BOX
MARKED "ACCEPTABLE FOR FAN
SUPPORT".
8. To avoid personal injury or damage to the
fan and other items, be cautious when
working around or cleaning the fan.
9. Do not use water or detergents when
cleaning the fan or fan blades. A dry dust
cloth or lightly dampened cloth will be
suitable for most cleaning.
10. After marking electrical connections,
spliced conductors should be turned
upward and pushed carefully up into
outlet box. The wires should be spread
apart with the grounded conductor and
the equipment - grounding conductor on
one side of the outlet box.
11. Electrical diagrams are reference only.
Light kit that are not packed with the fan
must be CUL Listed and marked suitable
for use with the model fan you are
installing. Switches must be CUL General
Use Switches. Refer to the Instructions
packaged with the light kits and switches
for proper assembly.
ATTENTION: Canada's Office of Energy
Efficiency requires this fan to be equipped with
a 190 watt limiting device. If lamping exceeds
190 watts, the ceiling fan's light kit will shut off
automatically.
WARNING
TO REDUCE THE RISK OF PERSONAL
INJURY, DO NOT BEND THE BLADE
BRACKETS (ALSO REFERRED TO AS
FLANGES) DURING ASSEMBLY OR AFTER
INSTALLATION. DO NOT INSERT OBJECTS
IN THE PATH OF THE BLADES.

3
4. MOUNTING OPTIONS
If there isn't an existing CUL listed mounting
box, then read the following instructions.
Disconnect the power by removing fuses or
turning off circuit breakers.
Secure the outlet box directly to the building
structure. Use appropriate fasteners and
building materials. The outlet box and its
support must be able to fully support the
moving weight of the fan (at least 50 lbs). Do
not use plastic outlet boxes.
Figures 1,2 and 3 are examples of different
ways to mount the outlet box.
Note: You may need a longer downrod to
maintain proper blade clearance when
installing on a steep, sloped ceiling. (Fig. 3)
To hang your fan where there is an existing
fixture but no ceiling joist, you may need an
installation hanger bar as shown in Figure 4.
Outlet box
Provide strong
support
Recessed
outlet box
Ceiling
mounting
plate
Outlet box
Figure 1
Figure 3
Figure 4
Outlet box
Figure 2
Angled ceiling
maximum
20 angle

Figure 7
Groove
Tab
4
5. HANGING THE FAN
Figure 6
REMEMBER to turn off the power. Follow the
steps below to hang your fan properly:
Step 1. Pass the 120-volt supply wires through
the center hole in the ceiling hanger bracket as
shown in Fig. 5.
Step 2. Secure the hanger bracket to the
ceiling outlet box with the screws and washers
provided with your outlet box.
Step 3. Remove the hanger pin, locking pin
from downrod and remove the set screws from
the top of the motor assembly.
Step 4. Route wires exiting from the top of the
fan motor through the couping cover, canopy
cover and canopy, then through the ball/
downrod. (Fig. 6)
Step 5. Align the holes at the bottom of the
downrod with the holes in the collar on top of
the motor housing (Fig.6). Carefully insert the
hanger pin through the holes in the collar and
downrod. Be careful not to jam the pin against
the wiring inside the downrod. Insert the
locking pin through the hole near the end of
the hanger pin until it snaps into its locked
position, as noted in the circle inset of Fig. 6.
Step 6. Tighten two set screws on top of the
fan motor firmly. (Fig. 6)
Downrod
Canopy
Set screws
Locking
pin
Hanger pin
Coupling cover
Canopy cover
Figure 5
Mounting screws
(supplied with
electrical box)
Hook
Ceiling
mounting
plate
CUL Listed
electrial
box
120V Wires
Washers
Step 7. Place the downrod ball into the hanger
bracket socket. And rotate until groove in
hanger ball lines up with tab in hanger bracket.
(You will feel hanger ball drop into place as
you rotate.) (Fig. 7)

5
6. MAKE THE ELECTRIC
CONNECTIONS
WARNING: To avoid possible electrical
shock, be sure electricity is turned off at the
main fuse box before wiring.
NOTE: This remote control unit is equipped
with 16 code combinations to prevent possible
interference from or to other remote units.
The frequency switches on your receiver and
transmitter have been preset at the factory.
Please recheck to make sure the switches on
transmitter and receiver are set to the same
position, any combination of settings will
operate the fan as long as the transmitter and
receiver are set to the same position. (Figure
8)
Step 1. (Fig. 9) Insert the receiver into the
mounting bracket with the flat side of the
receiver facing the ceiling.
Step 3. (Fig. 10) Receiver to House Supply
Wires Electrical Connections: Connect the
black (hot) wire from the ceiling to the black
wire marked "AC in L" from the receiver.
Connect the white (neutral) wire from the
ceiling to the white wire marked "AC in N" from
the Receiver. Secure the wire connections
with the plastic wire nuts provided.
Figure 10
White (neutral)
White (neutral)
Green or bare
copper (ground)
White ("AC IN N")
White ("to motor N")
Ground
(green)
(Connect to
ground wire on
hanger bracket
if no house
ground wire
exists.)
Outlet box
Black (hot)
Black ("AC IN L")
Black ("to motor L")
Blue ("to motor L")
Receiver
Blue (for bottom light)
Black (motor)
Figure 8
Figure 9
Receiver
Hanger
bracket
Code switch
ON
Step 4. (Figure 10) If your outlet box has a ground
wire (green or bare copper) connect it to the fan
ground wires; otherwise, connect the hanging
bracket ground wire to the hanger ball ground
wire. Secure the wire connection with a plastic
nut provided. After connecting the wires, spread
them apart so that the green and white wires are
on one side of the outlet box and black and blue
wires are on the other side. Carefully tuck the
wire connections up into the outlet box.
Step 2. (Fig. 10) Motor to Receiver Electrical
Connections: Connect the Black wire from the fan to
Black wire marked "TO MOTOR L" from the receiver.
Connect the White wire from the fan to the White wire
marked "TO MOTOR N" from the receiver. Connect
the Blue wire from the fan to the Blue wire marked
"For bottom Light" from the receiver. Secure wire
connections with the plastic wire nuts provided.

6
Note: Fan must be installed at a maximum
distance of 20 feet from the transmitting unit
for proper signal transmission between the
transmitting unit and the fan's receiving unit.
7. INSTALLATION OF
SAFETY CABLE
8. FINISHING THE
INSTALLATION
Step 1. Tuck connections neatly into ceiling
outlet box.
Step 2. Slide the canopy up to hanger bracket
and place the key hole on the canopy over the
screw on the hanger bracket, turn canopy until
it locks in place at the narrow section of the
key holes. (Fig.12)
Step 3. Align the circular hole on canopy with
the remaining hole on the hanger bracket,
secure by tightening the two set screws. Note:
Adjust the canopy screws as necessary until
the canopy and canopy cover are snug.
WARNING: Make sure tab at bottom of
hanger bracket is properly seated in groove of
hanger ball before attaching canopy to
bracket. Failure to properly seat tab in groove
could cause damage to electrical wiring.
Figure 11
Figure 12
Hanger bracket Safety cable
Outlet box
Hanger
bracket
Canopy
Canopy cover
Screws
An additional safety cable is provided to prevent
the fan from falling. Secure the safety cable to
the ceiling joist with screw and washer, as
illustrated in Figure 11.

7
10. INSTALLATING THE
MOUNTING PLATE
Step 1. Remove 1 of 3 screws from the
mounting ring and loosen the other 2 screws.
(Do not remove)
Step 2. Place the key holes on the mounting
plate over the 2 screws previously loosened
from the mounting ring, turn mounting plate
until it locks in place at the narrow section of
the key holes. Secure by tightening the 2
screws previously loosened and the one
screw previously removed. (Fig. 16)
Figure 15
9. ATTACHING THE FAN
BLADES
Figure 13
Figure 14
Screws
Screws
Mounting
plate
Mounting
ring
CAUTION: Make sure all screws are
tightened securely.
Step 1. Attach the fan blades to the blade holders
by using three screws and fiber washers as
shown in Figure 13. Start a screw into the blade
holder, do not tighten. Repeat for the 2 remaining
screws and washers.
Step 2. Tighten each screw securely starting with
the center screw. Make sure the blade is straight.
Step3. Attach the blade assembly to the fan
motor assembly by tightening the two screws
previously the package hardware. (Figure 14) Fan motor assemby
Blade assembly
Screws
Fiber washers Blade
Blade holder

Figure 16
8
11. ATTACHING THE
LIGHT KIT PLATE
NOTE: Before starting installation, disconnect
the power by turning off the circuit breaker or
removing the fuse at fuse box. Turning power
off using the fan switch is not sufficient to
prevent electric shock.
Figure 17
Figure 18
12. ATTACHING THE
LIGHT BULBS AND
GLASS SHADE
Step 1. Install 1 × 75W halogen bulb
(included). (Fig. 17)
Step 2. Install the glass shade by carefully
turning it clockwise until snug. DO NOT
OVERTIGHTEN. (Fig. 18)
Screw
Glass shade
Bulb
Mounting
plate
Light kit plate
White wire
connectors
WARNING: Shut off the power supply before
removing or replacing lamp. In handling of
halogen bulb, care should be taken not to touch
it with your bare hands. Oil residue will shorten
the life of the halogen bulb. If you accidentally
come into contact, wipe thoroughly with a clean,
lint-free, cotton cloth before installing. Allow the
bulb to cool off before changing the bulb. Use
light bulb in accordance with the fan's specifica-
tion. REDUCE THE RISK OF FIRE DO NOT
EXCEED MAXIMUM WATTAGE RATING.
Black wire
connectors
Remove 1 of 3 screws from the mounting plate
and loosen the other 2 screws(Do not
remove). (Fig 16)
Connect white wire from motor to white wire
from light kit plate. Connect black wire from
motor to black wire from light kit plate.
Place key holes on the light kit plate over the 2
screws previously loosened from the mounting
plate, turn light kit plate until it locks in place at
the narrow setion of the key holes.Secure by
tightening 2 screws previously loosened and
the one previously removed. (Fig 16)

9
Figure 20
Figure 21
Figure 19
13. INSTALLING THE
TRANSMITTER
HOLDER
Select a location to install your remote control
system transmitter. You can replace an
existing wall switch or, install the transmitter
on ANY flat surface.
Option 1: Install the remote c ontrol system
using an existing wall switch outlet box. Make
sure the electrical power is TURNED OFF at
the main panel before continuing.
Step 1. Remove the existing wall plate and the
old switch from the wall outlet box. Wire nut
the BLACK leads (hot) together and push
back inside the outlet box. (Fig. 19)
Step 2. Install the metal plate and wall plate to
the existing wall outlet box with 4 screws
provided. (Fig. 20)
Option 2: Install the control system on ANY
flat surface.
Select the desired location and use the wall
plate to mark the location for the mounting
holes. Plastic wall anchors and screws are
provided for this type of installation. After
installing the wall anchors, attached the wall
plate with the mounting screws. (Fig. 21)
Holder
Wall
Screws C
Screws B
Screws A
Wall plate
Outlet box Metal plate
Wall plate
Switch
Outlet box
Plastic
anchor

10
Figure 22
Figure 24
Figure 23
Figure 25
14. INSTALLING THE
BATTERY
Remove the back cover on the transmitter and
install both, 3 volt (#2032) batteries that were
included with the remote control. Make sure
the + sign is facing up. (Fig. 22)
15. OPERATING YOUR
TRANSMITTER
Restore power to ceiling fan and test for
proper operation.
A. , and buttons:
These three buttons are used to set the
fan speed as follows:
= low speed
= medium speed
= high speed
B. button:
This button turns the fan off.
C. button:
This button controls the light. Press and
release the button to turn the light ON or
OFF. Press and hold the button to set the
desired brightness. The light key has an
auto-resume, it will stay at the same
brightness as the last time it was turned off.
The Reverse switch is located on the top
housing. Slide the switch to the Left for warm
weather operation. Slide the switch to the
Right for cool weather operation.
Speed settings for warm or cool weather
depend on factors such as the room size.
Ceiling height, number of fans and so on.
NOTE: To operate the reverse function on this
fan, press the reverse button while the fan is
off.
Warm weather - (Forward) A downward airflow
creates a cooling effect as shown in Fig. 24.
This allows you to set your air conditioner on a
warmer setting without affecting your comfort.
Cool weather - (Reverse) An upward airflow
moves warm air off the ceiling area as shown
in Fig. 25. This allows you to set your heating
unit on a cooler setting without affecting your
comfort.

11
16. CARE OF YOUR FAN
Here are some suggestions to help you maintain your fan.
1. Because of the fan's natural movement, some connections may become loose. Check the
support connections, brackets, and blade attachments twice a year. Make sure they are
secure. (It is not necessary to remove fan from ceiling.)
2. Clean your fan periodically to help maintain its new appearance over the years. Use only a
soft brush or lint-free cloth to avoid scratching the finish. The plating is sealed with a lacquer
to minimize discoloration or tarnishing. Do not use water when cleaning. This could damage
the motor, or the wood, or possibly cause an electrical shock.
3. You can apply a light coat of furniture polish to the wood blades for additional protection and
enhanced beauty. Cover small scratches with a light application of shoe polish.
4. There is no need to oil your fan. The motor has permanently lubricated sealed ball bearings.

12
17. TROUBLESHOOTING
Problem
Fan will not start.
Fan sounds noisy.
Remote control
malfunction.
Lights shut off and will
not come back on.
Fan wobble.
Solution
1. Check main and branch circuit fuses or breakers.
2. Check line wire connections to the fan and switch wire connections in the
switch housing.
3. Check to make sure the dip switches from the transmitter and receiver are
set to the same frequency.
1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade bracket to the motor hub are
tight.
3. Make sure wire nut connections are not rattling against each other or the
interior wall of the switch housing.
4. Allow a 24-hour "breaking-in" period. Most noises associated with a new fan
disappear during this time.
5. If using ceiling fan light kit, make sure the screws securing the glassware
are tight. Check that the light bulb is also secure.
6. Make sure there is a short distance from the ceiling to the canopy. It should
not touch the ceiling.
7. Make sure your ceiling box is secure and rubber isolator pads are used
between mounting bracket and outlet box.
1. Do not connect the fan with a wall mounted variable speed control(s).
2. Make sure the dip switches are set correctly.
1. This unit may be equipped with a wattage limiting device. Lamping in
excess of 190 watts will disable your ceiling fan's light kit. To reset your light
kit you must turn the power off and relamp, keeping the wattage under 190
watts. Restore power to your ceiling fan and continue normal operation.
1. Check that all blade and blade arm screws are secure.
2. Most fan wobbling problems are caused when blade levels are unequal.
Check this level by selecting a point on the ceiling above the tip of one of
the blades. Measure this distance. Rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. The distance deviation
should be equal within 1/8".
3. Use the enclosed Blade Balancing Kit if the blade wobble is still noticeable.
4. If the blade wobble is still noticeable, interchanging two adjacent (side by
side) blades can redistribute the weight and possibly result in smoother
operation.
WARNING: TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT
BEND THE BLADE ARM WHILE INSTALLING, BALANCING THE BLADES,
OR CLEANING THE FAN. DO NOT INSERT FOREIGN OBJECTS
BETWEEN ROTATING FAN BLADES.