Kendrion Kuhnke Vico 404 User manual

User Manaual
Kuhnke Vico 404, 704, 1004
Touch Panel with CODESYS HMI
WEB Terminal with HTML 5 Browser
E 854 DE 28-03-2019

Kendrion Kuhnke Automation GmbH Table of Contents
Kuhnke Vico (E 854 DE) 2
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Table of Contents
1 Preface ............................................................................................................................................................5
1.1 Legal Notice........................................................................................................................................5
1.1.1 Version Details...................................................................................................................................5
1.2 About this Manual...............................................................................................................................5
1.2.1 Limitation of Liability...........................................................................................................................5
1.2.2 Terms of Delivery...............................................................................................................................5
1.2.3 Copyright............................................................................................................................................5
1.2.4 Warranty.............................................................................................................................................6
1.3 Reliability, Safety................................................................................................................................7
1.3.1 Applicability ........................................................................................................................................7
1.3.2 Target Group of the Instruction Manual .............................................................................................7
1.3.3 Intended Use......................................................................................................................................7
1.3.4 Reliability............................................................................................................................................7
1.3.5 Hazard and Other Warnings ..............................................................................................................8
1.3.6 Other Notices .....................................................................................................................................8
1.3.7 Safety.................................................................................................................................................8
1.3.8 Electromagnetic Compatibility............................................................................................................9
2 System Description........................................................................................................................................12
2.1 Kuhnke Vico......................................................................................................................................12
2.2 Embedded Linux...............................................................................................................................12
3 Product Description.......................................................................................................................................13
3.1 General Description..........................................................................................................................13
3.1.1 Applicability and Intended Use.........................................................................................................14
3.2 Technical Data of Kuhnke Vico ........................................................................................................15
3.2.1 Dimensions.......................................................................................................................................15
4 Construction and Functionality......................................................................................................................16
4.1 Brief Description ...............................................................................................................................16
4.2 Labelling and Identification...............................................................................................................16
4.2.1 Serial Number ..................................................................................................................................17
4.3 Contents of Package ........................................................................................................................17
4.4 Transport and Storage......................................................................................................................18
4.5 Connectors of Kuhnke Vico..............................................................................................................19
4.5.1 Power Supply "24V 0V "..........................................................................................................19
4.5.2 Operative Earth................................................................................................................................19
4.5.3 Serial Port, "COM"............................................................................................................................20
4.5.4 Ethernet Port, "LAN".........................................................................................................................21
4.5.5 USB Port, "USB" ..............................................................................................................................22
4.6 Indicators and Controls, Vico............................................................................................................22
4.6.1 Ethernet "LAN".................................................................................................................................22
4.7 Accessories and Tools .....................................................................................................................22
5 Installation and Operation..............................................................................................................................23
5.1 Mechanical Installation .....................................................................................................................23
5.1.1 Location of installation......................................................................................................................23
5.1.2 Mounting position.............................................................................................................................23
5.1.3 Installation........................................................................................................................................24
5.1.4 Front panel opening .........................................................................................................................24
5.1.5 Mounting elements...........................................................................................................................25
5.2 Electrical Installation.........................................................................................................................26

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5.2.1 Operative Earth................................................................................................................................26
5.2.2 System power supply.......................................................................................................................26
5.3 Putting into Service...........................................................................................................................28
5.3.1 General start-up information ............................................................................................................28
5.3.2 Start-up prerequisites.......................................................................................................................28
5.3.3 Turning on the unit ...........................................................................................................................29
5.3.4 Turning off the unit ...........................................................................................................................29
5.4 Configuration ....................................................................................................................................30
5.4.1 IP address........................................................................................................................................30
5.5 Diagnosis..........................................................................................................................................31
5.5.1 General.............................................................................................................................................31
5.5.2 Table of faults...................................................................................................................................31
5.6 Maintenance / Servicing ...................................................................................................................32
5.6.1 General.............................................................................................................................................32
5.6.2 Servicing...........................................................................................................................................32
5.6.3 Preventive maintenance...................................................................................................................32
5.7 Durability...........................................................................................................................................33
5.7.1 Repairs / customer service...............................................................................................................33
5.7.2 Warranty...........................................................................................................................................33
5.7.3 Taking out of service / disposal........................................................................................................33
6 Specific Device Functions .............................................................................................................................34
6.1 IT Security.........................................................................................................................................34
6.1.1 Disabling services ............................................................................................................................34
6.1.2 Restricting access............................................................................................................................34
6.2 Splash Screen ..................................................................................................................................34
7 CODESYS V3 Development Environment....................................................................................................35
7.1 Installing CODESYS on the Project Engineering PC.......................................................................35
7.1.1 Installing the device description in CODESYS V3...........................................................................35
8 Web Terminal Functions................................................................................................................................37
8.1 Chromium.........................................................................................................................................37
8.1.1 Settings ............................................................................................................................................37
8.1.2 Setting for CODSYS WEB Visu .......................................................................................................38
9 Systems Settings...........................................................................................................................................38
9.1 Activation of Systems Settings.........................................................................................................38
9.1.1 System setting during startup...........................................................................................................38
9.1.2 Using the Chromium browser's "Setting page"................................................................................40
9.2 System Settings Functions:..............................................................................................................41
10 Appendix......................................................................................................................................................42
10.1 Software Copyrights .........................................................................................................................42
10.2 Software References........................................................................................................................42
10.3 Connection Examples.......................................................................................................................43
10.4 Dimensions.......................................................................................................................................44
10.4.1 Kuhnke Vico 404............................................................................................................................44
10.4.2 Kuhnke Vico 704............................................................................................................................45
10.4.3 Kuhnke Vico 1004..........................................................................................................................46
10.5 Durability Information........................................................................................................................47
10.5.1 UV resistance of front film..............................................................................................................47
10.5.2 Chemical resistance.......................................................................................................................47
10.5.3 Life of LED backlighting .................................................................................................................47
10.6 Applicable Standards and Limits......................................................................................................48

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10.6.1 EMC standards...............................................................................................................................48
10.7 Regulations and Declarations...........................................................................................................49
10.7.1 Mark of conformity..........................................................................................................................49
10.8 Approvals..........................................................................................................................................49
10.9 Order Specifications .........................................................................................................................50
10.9.1 Basic units......................................................................................................................................50
10.9.2 Accessories....................................................................................................................................51

Kendrion Kuhnke Automation GmbH Preface
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1 Preface
1.1 Legal Notice
Contact Details
Kendrion Kuhnke Automation GmbH
Industrial Control Systems
Lütjenburger Straße 101
D-23714 Malente, Germany
Tel. [phone]
Fax [phone]
Email [e-mail]
Web www.kuhnke.kendrion.com
1.1.1 Version Details
Modification History
Date
Comments / Modifications
28-03-2019
Original version with OS Linux
1.2 About this Manual
This technical information is primarily directed to system designers, project engineers and device developers.
It does not contain any availability information. We reserve the rights for errors, omissions and modifications.
Pictures are similar.
1.2.1 Limitation of Liability
Specifications are for description only and are not to be understood as guaranteed product properties in a
legal sense. Exact properties and characteristics shall be agreed in the specific contract. Claims for
damages against us - on whatever grounds - are excluded, except in instances of deliberate intent or gross
negligence on our part.
1.2.2 Terms of Delivery
The general conditions of sales and service of Kendrion Kuhnke Automation GmbH shall apply.
1.2.3 Copyright
© Kendrion Kuhnke Automation GmbH
This instruction manual is proprietary and protected by copyright.
No part of this document may be reproduced or copied in any way or by any means except expressly
permitted in writing by Kendrion Kuhnke Automation GmbH.
Microsoft®, Windows® and the Windows® logo are registered trademarks of Microsoft Corp. in the USA and
other countries. EtherCAT® is a registered trademark and patented technology, licenced by Beckhoff
Automation GmbH, Germany. Further information about the PLCopen organisation is available at
www.plcopen.org. CiA® and CANopen® are registered joint brands of CAN in Automation e.V. Title to all
companies and company names mentioned herein as well as to products and product names is held by the
respective enterprises.
CODESYS V3©is a product of 3S-Smart Software GmbH.

Kendrion Kuhnke Automation GmbH Preface
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1.2.4 Warranty
Warranty is subject to the provisions of the conditions of sale of Kendrion Kuhnke Automation GmbH or any
contractual agreements between the parties.

Kendrion Kuhnke Automation GmbH Reliability, Safety
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1.3 Reliability, Safety
1.3.1 Applicability
For reasons of personal safety and to avoid material damages when working with or handling this Kuhnke
product, you are advised to take heed of the notes and information contained in this instruction manual.
1.3.2 Target Group of the Instruction Manual
This instruction manual contains all information necessary for the use of the described product (control unit,
control terminal, software, etc.) according to instructions. It is written for design, project planning, servicing
and commissioning experts. For proper understanding and error-free application of technical descriptions,
instructions for use and particularly of notes of danger and warning, extensive knowledge of automation
technology is compulsory.
1.3.3 Intended Use
Kuhnke's products are designed, developed and manufactured for standard industrial use. They must not be
used for any other purposes than the ones specified in the catalogue or the associated technical
documentation. Proper and safe operation depends on the products being transported, stored, lined up,
mounted, installed, put into service, operated, and serviced correctly. Ambient conditions must be within the
admissible limits. Notes and information in the associated documentation apply at all times.
1.3.4 Reliability
Reliability of Kuhnke products is brought to the highest possible standards by extensive and cost-effective
means in their design and manufacture.
These include:
selecting high-quality components,
quality agreements with our suppliers,
actions to avoid static charges when handling MOS circuits,
worst case planning and design of all circuits,
visual inspections at various stages of fabrication,
computer-aided tests of all assemblies and their interaction in the circuit,
statistical assessment of the quality of fabrication and of all returned goods for the immediate taking
of appropriate corrective actions.

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1.3.5 Hazard and Other Warnings
Despite the actions described in section 1.3.4, the occurrence of faults or errors in electronic control units -
even if most highly improbable - must be taken into consideration.
Please pay particular attention to the additional notices which we have marked by symbols throughout this
instruction manual. While some of these notices make you aware of possible dangers, others are intended
as a means of orientation. They are described further down below in descending order of importance.
Every alert and hazard warning is made up as follows:
Type and source of risk
Potential consequences of non-observance
Preventive measures
DANGER
A DANGER warning makes you aware of an immediately hazardous situation which WILL
cause a serious or fatal accident if not observed.
WARNING
A WARNING makes you aware of a potentially hazardous situation which MAY cause a
serious or fatal accident or damage to this or other devices if not observed.
CAUTION
A CAUTION alert makes you aware of a potentially hazardous situation which MAY cause
an accident or damage to this or other devices if not observed.
NOTE
A NOTE makes you aware of a potentially hazardous situation which MAY cause damage
to this or other devices if not observed.
1.3.6 Other Notices
Information
This symbol draws your attention to additional information concerning the use of the
described product. This may include cross references to information found elsewhere
(e.g. in other manuals).
1.3.7 Safety
Our products normally become part of larger systems or installations. The information below is intended to
help you integrate the product into its environment without dangers to humans or material/equipment.
DANGER
Non-observance of the instruction manual
Measures for the prevention of dangerous faults or errors may be rendered ineffective or new
hazard sources created.
Thoroughly read the instruction manual

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Take particular heed of the hazard warnings
Information
To achieve a high degree of conceptual safety in planning and installing an electronic controller,
it
is essential to exactly follow the instructions given in the manual because wrong handling could
lead to rendering measures against dangers ineffective or to creating additional dangers.
Project Planning
24 VDC power supply: generate as electrically safely separated low voltage. Suitable devices
include split-winding transformers built in compliance with European Standard EN 60742
(corresponds to VDE 0551).
Power breakdowns or power fades: the program structure is to ensure that a defined state at restart
excludes all dangerous states.
Emergency-off installations must comply with EN 60204/IEC 204 (VDE 0113). They must be
operative at any time.
Safety and precautions regulations for qualified applications have to be complied with.
Please pay particular attention to the notices of warning which, at relevant places, will make you
aware of possible sources of dangerous mistakes or faults.
Relevant standards and VDE regulations are to be complied with in every case.
Control elements are to be installed in such a way as to exclude unintended operation.
Lay control cables such that interference (inductive or capacitive) is excluded if this interference
could influence controller operation or its functionality.
Maintenance and Servicing
Precautions regulation BGV A3 (Elektrische Anlagen und Betriebsmittel) to be observed when
measuring or checking a controller after power-up. This applies to section 8 (Admissible deviations
when working on parts) in particular.
Spare parts: Only use parts approved of by Kuhnke. Only genuine Kuhnke modules must be used in
modular controllers.
Modular systems: always plug or unplug modules in a power-down state. You may otherwise
damage the modules or (possibly not immediately recognisably!) inhibit their functionality.
Always dispose of (rechargeable) batteries as hazardous waste.
1.3.8 Electromagnetic Compatibility
Definition
Electromagnetic compatibility is the ability of a device to function satisfactorily in its electromagnetic
environment without itself causing any electromagnetic interference that would be intolerable to other
devices in this environment.
Of all known phenomena of electromagnetic noise, only a certain range occurs at the location of a given
device. It is defined in the relevant product standards.
The design and immunity to interference of programmable logic controllers are internationally governed by
standard
IEC 61131-2 which, in Europe, has been the basis for European Standard
EN 61131-2.
Information

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Refer to IEC 61131-4, User's Guideline, for general installation instructions to be complied with
to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable
levels.
Interference emission
Interfering emission of electromagnetic fields, HF
compliant to EN 55011, limiting value class A, Group 1
Information
If the controller is designed for use in residential areas, high-frequency emissions must comply
with limiting value class B as described in EN 55011.
Fitting the controller into earthed metal cabinets and installing filters in the supply lines may
produce a shielding compliant to the above standard.
General notes on installation
As component parts of machines, facilities and systems, electronic control systems must comply with valid
rules and regulations, depending on their field of application.
General requirements concerning the electrical equipment of machines and aiming at the safety of these
machines are contained in Part 1 of European Standard EN 60204 (same as VDE 0113).
Electrical immission safeguard
To eliminate electromagnetic interference, connect the control system to the protective earth conductor.
Practice best cable routing.
Cable routing and wiring
Keep power circuits separate from control circuits:
DC voltages 60 V ... 400 V
AC voltages 25 V ... 400 V
Joint laying of control circuits is allowed for:
shielded data signals
shielded analogue signals
unshielded digital I/O lines
unshielded DC voltages < 60 V
unshielded AC voltages < 25 V
Location of installation
Ensure that temperatures, contaminations, impact, vibration or electromagnetic interference are no
impediment to the installation.
Temperature
Consider heat sources such as general heating of rooms, sunlight, heat accumulation in assembly rooms or
control cabinets.
Contamination
Use suitable casings to avoid possible negative influences due to humidity, corrosive gas, liquid or
conducting dust.
Impact and vibration
Consider possible influences caused by motors, compressors, transfer lines, presses, ramming machines
and vehicles.
Electromagnetic interference
Consider electromagnetic interference from various local sources: motors, switching devices, switching
thyristors, radio-controlled devices, welding equipment, arcing, switched-mode power supplies, converters /
inverters.
Particular sources of interference

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Inductive actuators
Switching off inductances (such as from relays, contactors, solenoids or switching magnets) produces surge
voltages. It is necessary to reduce these extra voltages to a minimum.
Throttling elements could be diodes, Z-diodes, varistors or RC elements. Their rating should conform to the
specifications provided by the manufacturer or supplier of the actuators.

Kendrion Kuhnke Automation GmbH System Description
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2 System Description
2.1 Kuhnke Vico
Kuhnke's new Vico 04 series is comprised of a powerful display unit of an industry-ready design made with
modern methods of operation in mind. Run the CODESYS HMI software package installed to let a remote
Kuhnke Vico 04 machine display data from one or any greater number of CODESYS control units.
Visualisations can either be developed autonomously or in conjunction with the PLC application contained in
the free CODESYS Development System. The Vico 04 series is based on a powerful ARM Cortex-A8
processor and a resistive touch display unit.
Its very sturdy components are available for a long time.
Properties
Seamless protection against dust, dirt and spray water (at front)
Fanless maintenance-free ARM processor technology
Safe investment by long-term system availability
Industry-compliant interfaces
CODESYS V3 HMI, RTC
Software Releases
Software Options
Option
Identification
Function
CODESYS HMI
CODESYS HMI
Create modern visualisations of machines and systems
straight in the CODESYS Development System and run Vico
HMI units to display them for operation or diagnosis. Note that
visualisation projects may but need not be linked to the logical
application (i.e. your IEC 61131-3 project). Instead, they may
connect to several different CODESYS-compatible control unit
at the same time.
Browser
WEB
HTML5 web browser.
Chromium is an open source web browser originally launched
by Google. It is already installed on Kuhnke Vico 04 Web
units. Enable the "full screen standalone" option to use the
browser for displaying web-based visualisations of systems
and machines.
1024
2.2 Embedded Linux
•Real-time capability
•Low memory requirements
•MultiCore compatibility
•Integrated tools and functions
•Low-cost runtime licences
•Current browser available

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3 Product Description
3.1 General Description
The Kuhnke panel's powerful processor board with integrated touch screen allows users to run all display
and operating functions in a single unit.
It is designed for on-site use immediately at the machine. Machine, system and switching cabinet makers
particularly benefit from Kuhnke Vico as a low-cost visualisation system.
Front view of Kuhnke Vico 404
Front view of Kuhnke Vico 704
Front view of Kuhnke Vico 1004

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3.1.1 Applicability and Intended Use
Kuhnke's panel is designed for on-site use in industrial environments immediately at the machine. It installs
in switching cabinets, switching or control panels.
This series of devices provides devices and equipment manufacturing with a visualisation unit for different
applications:
Place of installation
If installed in an enclosed space, the unit's front is protected against dust and water (IP 66). Ingress
protection at the back is IP 20 where it should be protected against humidity and dirt separately.
Waste heat develops in the rear part of the unit. Verify that the place of installation is ventilated properly.
NOTE
Damage to the unit
Choosing the wrong place of installation may cause damage to the unit.
Check section Technical Data for the admissible ambient conditions and the unit's
mounting position.
Design constraints for high-risk use cases
The embedded Linux OS is not fault tolerant. It is neither designed nor intended for use in embedded
systems which have been shown to potentially cause fatal or serious personal injury or material or
environmental damage if the product fails or produces a fault ("High Risk Use ").
High-risk use applications are strictly prohibited.
DANGER
Danger caused by malfunctions
Fatality, serious personal injury or serious material or environmental damage
High-risk use applications are strictly prohibited.

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3.2 Technical Data of Kuhnke Vico
General Specifications
Product name
Vico 404
Vico 704
Vico 1004
Screen size / resolution
4.3" / 480 x 272 (PSP) 7" / 800 × 480 (WVGA) 10.1" / 1024x600, WSVGA
Brightness
200 cd/m²
200 cd/m²
200 cd/m²
LED service life
20000 h (50% max. brightness)
Touch screen
4-wire analogue resistive foil touch
Durability
> 1 million op. cycles
Backlight
White LED, life > 20000 h (@ 50% brightness)
Processor
ARM Cortex-A8 - 1 GHz
Clock
Supercap-buffered clock and calendar (2 weeks buffer time)
Software
Operating system: WEC 2013;
Application: CODESYS V3 HMI or Chromium web browser
RAM
512 MB (DDR3)
Drives
4 Gb flash memory
Networks
1x Ethernet 1 Gbit – RJ45
Ports
1 x Ethernet 10/100 Mbit, 1 x RS-232, 1 x USB 2.0 host, max. 500 mA
Power supply
24 VDC / (10 … 32)
Power consumption @ 24
VDC 0.25 A 0.3 A 0.38 A
Service conditions
Mounting location
Switching cabinet or control panel, IP 54 or better
Mounting position
Horizontal and vertical
Storage temperature
-25 °C...+70 °C
Operating temperature
0 °C...+50 °C if installed vertically
0 °C...+40 °C if installed horizontally
Ambient conditions
Degree of contamination: 2
Rel. humidity
Non-condensing, relative humidity: 5 … 85%) (@ 25 °C)
Vibration
9 ÷ 150 Hz, 1 g EN 60068-2-6
Shock
± 15 g, 11 ms, 3 pulses per axis EN 60068-2-27
Front durability
Solvent resistance
After 1/2 hour of contact at 21 °C, not visibly affected by :
acetone, butylcellosolve, cyclohexanone, ethyl acetate, hexane, isopropanol, MEK,
methylene chloride, toluene, xylene
After 24 hours of contact at 49 °C, not visibly affected by :
coffee, ketchup, lemon juice, mustard (minor yellow stain), tea, tomato juice.
Limited UV resistance
Mechanical properties
Housing
IP 20, plastic (PC + ABS)
Front panel
IP 66, plastic with seamless black film cover
protection against dust, dirt and splash water
Installation
Fitted into front panel opening by mounting clips
Weight
0.4 kg
0.6 kg
1 kg
Dimensions (WxHxD)
147 x 107 x 34 [mm] 187 x 147 x 34 [mm] 282 x 197 x 35 [mm]
3.2.1 Dimensions
Refer to section 8 for exact dimensions

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4 Construction and Functionality
4.1 Brief Description
4.2 Labelling and Identification
Name plate
Default LAN address
Type : CODESYS HMI
Order-no : 677 800 20
Ident : 193634
Prot.class : front IP66, IP20
Def. IP : 192.168.000.204
Name plate and
software licences
Front film
Screen opening
Connectors
Name for ordering
Part number
Kendrion article number
Front frame
Default LAN address

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4.2.1 Serial Number
The serial number is a numerical code incorporating the production date and a serial number.
Make-up of serial number:
YY MM DD NNNNN
Example:
The unit shown above was manufactured on 05th June 2015 and has the serial number 00039.
18 09 05 00039
Software licence identification
Depending on your model variant, different licence labels will be affixed to the back of the device to identify
the operating system and the application software.
4.3 Contents of Package
The Kuhnke Vico package includes:
Basic unit, supplement, connectors, mounting elements
five-digit number of nth unit built on that day
production date as year month day

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4.4 Transport and Storage
Despite the unit's rugged construction, its components inside are still sensitive to impact and vibration.
Transport and keep Kuhnke Vico in its original packaging and ensure that the ambient conditions are as
specified at all times during transport and storage. Refer to manual section 3.2 Technical Data for
admissible ambient and transport condition details.
The unit contains a permanently installed lithium/metal button cell. None of the package items has to be
labelled on any transport route (as of 11/2018).
NOTE
Humidity
Damage to the unit
Verify that no moisture (condensation) is able to collect on the unit when
transporting it in
cold temperatures or if it is exposed to extremely varying temperatures. Allow the unit to
slowly warm up to room temperature before putting it into operation.

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4.5 Connectors of Kuhnke Vico
All external connectors are located on the back of Kuhnke Vico. All connectors are of the plug-in type.
1 power supply
(24 V DC -10…32 VDC)
2 serial port, "COM"
3 Ethernet port, "LAN"
4 USB port, "USB"
4.5.1 Power Supply "24V 0V "
On-board power supply unit (PSU)
KUHNKE Vico features an on-board PSU designed for an input voltage of 24 VDC (10...32 VDC). The PSU
is electrically insulated and protected against reverse polarity.
Both the cord and the power supply unit must have external protection against short circuit and overload
triggering at max. 10 A.
Pin wiring
24 VDC power supply
Pin / Symbol
Function
24V External power supply
24 VDC (10 V ... 32 V)
0 V
External power supply, GND
Operative earth
Connection data
Mating connector
Type
screwed connection with spring bushing
XCFR2
Poles
3, single row
Wire cross section
flexible min 1.5 mm2
flexible max. 2.5 mm
2
Connecting lead
approed for min. 105 °C
4.5.2 Operative Earth Connect operative earth to the protective earth conductor of the cabinet or
the system that the panel is installed in. Connection is made by the power
supply plug.
Verify that the cross section is not less than 1.5 mm2. Try to keep the lead to
the cabinet terminal as short as possible.
2
1
3
4

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http://de.wikipedia.org/wiki/Datei:Functional_Earth.svg
Information
A low-impedance earth conductor improves the dissipation of interference received via external
power supply cables, signal cables or cables of peripheral units.
4.5.3 Serial Port, "COM"
The port is not electrically insulated.
Use the software to switch it over
Pin wiring
X8 RS 232 / RS-422, RS-485 interfaces
Pin
Function
RS 232
RS-422, RS-485
1
GND
GND
2
3
TX
CHA-
4
RX
CHB-
5
6
+5 V output
+5 V output
7
CTS
CHB+
8
RTS
CHA+
9
10
Connection data
Mating connector
Type
Female Sub-D connector
Poles
9