KENTMASTER SUPER SPEED 1000200 User manual

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 1 of 27
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR
SERVICING THIS TOOL.
SUPER SPEED
MULTI- PURPOSE BREAKING SAW
TOOL DATA
MODEL: SUPER SPEED
ASSEMBLY NO.: 1000200
TYPE: ELECTRICAL OPERATED
2HP MOTOR
NET WEIGHT: 46 lbs (21 kg)
360°Rotation for Cutting at All Angles
Powerful Cutting Action
Easy to Clean and Sanitize

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 2 of 27
INDEX
TOOL DATA.................................................................................................................................................................................1
INDEX...........................................................................................................................................................................................2
PLACING INTO SERVICE ......................................................................................................................................................3
INSTALLATION INSTRUCTIONS.........................................................................................................................................4
OPERATING INSTRUCTIONS ...............................................................................................................................................4
MAINTENANCE ......................................................................................................................................................................4
BLADE REMOVAL AND CLEANING...................................................................................................................................4
SERVICE................................................................................................................................................................................... 4
SPARE PARTS LIST ................................................................................................................................................................5
PARTS BOOK...............................................................................................................................................................................6
SUPER SPEED – MAIN ASSEMBLY .....................................................................................................................................6
MOTOR ASSEMBLY...............................................................................................................................................................8
NOSE GEAR ASSEMBLY.....................................................................................................................................................13
NOSE GEAR ASSEMBLY FOR 8”, 9” & 10” BLADE.....................................................................................................13
NOSE GEAR ASSEMBLY FOR 11” & 12” BLADE.........................................................................................................14
BLADE DEPTH GAUGE........................................................................................................................................................15
DEPTH GAUGE FOR 9” & 10” BLADE ...........................................................................................................................15
POWER SUPPLY.................................................................................................................................................................... 16
WIRING DIAGRAM...............................................................................................................................................................18
3 PHASE – DIFFERENT MOTOR AND CONTROL VOLTAGE, w/o ATD...................................................................19
3 PHASE – SAME MOTOR AND CONTROL VOLTAGE, w/o ATD..............................................................................20
3 PHASE – DIFFERENT MOTOR AND CONTROL VOLTAGE, with ATD..................................................................21
3 PHASE – SAME MOTOR AND CONTROL VOLTAGE, with ATD ............................................................................22
HANDLES............................................................................................................................................................................... 23
REAR HANDLE..................................................................................................................................................................23
FRONT HANDLE ...............................................................................................................................................................24
NOTICE TO EMPLOYER AND PURCHASER OF TOOL.......................................................................................................25
DECLARATION OF CONFORMITY........................................................................................................................................26
Kentmaster Worldwide Location .................................................................................................................................................27
Figure 1 1000200: SUPER SPEED - MAIN ASSEMBLY............................................................................................................ 6
Figure 2 SUPER SPEED - BOM ...................................................................................................................................................7
Figure 3 MOTOR ASSEMBLY w/STATOR for 8”, 9” & 10” BLADES.....................................................................................8
Figure 4 1001571: MOTOR w/o STATOR (8", 9" & 10" BLADE)..............................................................................................9
Figure 5 MOTOR ASSEMBLY w/STATOR for 11 & 12” BLADES......................................................................................... 10
Figure 6 1001572: MOTOR w/o STATOR (11” & 12” BLADES).............................................................................................11
Figure 7 1003700: YOKE ASSEMBLY...................................................................................................................................... 12
Figure 8 1003830: CARRIER ASSEMBLY................................................................................................................................12
Figure 9 1001540: NOSE GEAR ASSEMBLY FOR 8” 9” & 10” BLADE................................................................................ 13
Figure 10 1001760: NOSE GEAR ASSEMBLY FOR 11” & 12” BLADE ................................................................................ 14
Figure 11 6001190: DEPTH GAUGE FOR 9” & 10” BLADE...................................................................................................15
Figure 12 6001191: DEPTH GAUGE FOR 8” BLADE..............................................................................................................15
Figure 13 1002420: POWER CORD ASSEMBLY, NON 42V...................................................................................................16
Figure 14 1002430: POWER CORD ASSEMBLY, 42V ............................................................................................................ 16
Figure 15 1002425: POWER CORD, NON 42V, w/ATD...........................................................................................................17
Figure 16 ELECTRIC MOTOR LEAD HOOKUP DIAGRAM..................................................................................................18
Figure 17 WIRING DIAGRAM – different control and motor voltage, w/o ATD...................................................................... 19
Figure 18 WIRING DIAGRAM – same control and motor voltage, w/o ATD...........................................................................20
Figure 19 WIRING DIAGRAM – different control and motor voltage, with ATD.....................................................................21
Figure 20 WIRING DIAGRAM – same control and motor voltage, with ATD..........................................................................22
Figure 21 1001560: REAR HANDLE ASSEMBLY...................................................................................................................23
Figure 22 1003900: FRONT HANDLE....................................................................................................................................... 24

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 3 of 27
GENERAL INFORMATION
____________________________________________________________________________
COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE
SUPER SPEED
____________________________________________________________________________
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING
THIS TOOL
_____________________________________________________________________________________________________
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.
_____________________________________________________________________________________________________
PLACING INTO SERVICE
______________________________________________________________________________________________________
=Hazards or unsafe practices which could result in severe personal injury,
death, or substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury,
product, or property damage.
= Important installation, operation or maintenance information.
Installation, adjustment repair and maintenance of this tool must be
made by trained and qualified personnel.
Always disconnect power supply from tool before:
(A) Installing or removing blades from tool.
(B) Making repairs or adjustments to the tool.
(C) Performing maintenance or cleanup work.
Do not operate this tool until you have received training in the handling,
operation and use of this tool.
Stop using a malfunctioning or defective tool immediately, report any
problems or defects to your supervisor for removal of the tool from service.
Never place your hand or any part of your body in the cutting path of the
tool.
Do not activate control switches or triggers of this tool unless you intend to
test or operate this tool.
Never make alterations or modifications to this tool.
Remove and disconnect power from the tool when tool is left unattended or
not in use.
!WARNING
!CAUTION
!NOTICE
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 4 of 27
INSTALLATION INSTRUCTIONS
ALL ELECTRICAL WIRING MUST BE DONE BY A LICENSED ELECTRICIAN IN
ACCORDANCE WITH THE NATIONAL, STATE AND LOCAL ELECTRICAL CODES.
(REFER TO NAMEPLATE ON TOOL FOR PROPER POWER CONFIGURATION).
1. A BALANCER IS REQUIRED FOR OPERATION AND USE OF THIS TOOL. WEIGHT OF TOOL MUST FALL WITHIN
WEIGHT RANGE OF BALANCER.
2. INSTALL BALANCER ABOVE WORK AREA. BALANCER MUST HAVE SUFFICIENT VERTICAL TRAVEL SO
OPERATOR CAN REACH ENTIRE WORK AREA WITH TOOL WITHOUT STRAIN.
3. ADJUST BALANCER ACCORDING TO THE OPERATOR'S PREFERENCE AND COMFORT.
4. TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE USING KENTMASTER
GREASE (PART NO. 7903030 FOR BEARINGS AND 7903090 FOR GEARS).
OPERATING INSTRUCTIONS
ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.
1. TO HELP ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:
• MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.
• WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.
• DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS. TOOL
SHOULD ACTIVATE.
• IF TOOL HAS “ANTI-TIE DOWN” OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR
TOOL TO ACTIVATE.
2. HOLD TOOL FIRMLY IN HAND WITH TRIGGER LEVERS IN POSITION TO BE ACTIVATED BY FINGERS.
3. SQUEEZE TRIGGERS TO ACTIVATE TOOL, RELEASE TRIGGERS TO DEACTIVATE TOOL.
4. POSITION TOOL AND PERFORM CUTTING OPERATION.
5. DO NOT LAY TOOL DOWN WHEN TOOL IS NOT BEING USED
MAINTENANCE
ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
AND SERVICE TO THIS TOOL.
1. TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE USING KENTMASTER GREASE
(PART NO. 7903030 FOR BEARINGS AND 7903090 FOR GEARS)
BLADE REMOVAL AND CLEANING
ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
REMOVING BLADES FROM TOOL.
1. REMOVE BLADE NUT (PART NO. 6003180, FIG. NO. 9 AND 10) USING WRENCH ( 4501610)
2. REMOVE BLADE.
3. SHARPEN BLADES WHEN NECESSARY.
5. REASSEMBLE ALL PARTS IN REVERSE ORDER.
SERVICE
1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN YOUR PREVENTIVE MAINTENANCE
PROGRAM.
2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.
3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.
!WARNING
!WARNING
!WARNING
!WARNING

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 5 of 27
SPARE PARTS LIST
PART NO. DESCRIPTION QTY
4000230 8” Saw Blade 2
4000110 9” Saw Blade 2
4000060 10” Saw Blade 2
4000280 10” Saw blade 2
4000080 11” Saw Blade 2
4000520 12” Saw Blade 2
3204050 Bearing – Motor 1
3304050 Bearing – Motor 1
3601150 Bearing- Hanger Carrier 1
2000690 Switch, Front Handle 1
1002050 Gasket, Rear Handle 1
2000540 Switch, Rear Handle 1
2000090 Boot-Moisture Seal – Rear Handle 1
See chart Contactor, Magnetic Starter 1
See chart Relay, Magnetic Starter 1
1000400 Bevel/Spur Gear 1
1000410 Pinion 1
1000440 Gasket, Gear Nose 1
1000740 Driven Spur Gear 1
3521020 Bearing, Double Row, Gear Nose 1
3524030 Bearing, Gear Nose 1
3650020 Bearing Cone 2
3650030 Bearing Cup 2
7885580 Seal, Gear Nose 1
ACCESSORIES
SAW BLADE / BLADE GUARD PART NO.
8” SAW BLADE / 8” BLADE GUARD 4000230 / 6003250
9” SAW BLADE / 9” BLADE GUARD 4000110 / 1000280
10” SAW BLADE / 10” BLADE GUARD 4000060 / 1000280
11” SAW BLADE / 11” BLADE GUARD 4000080 / 1000280
12” SAW BLADE / 12” BLADE GUARD 4000520 / 6001890
ACCESSORIES PART NO.
DEPTH GAUGE FOR 8” BLADE 6001191
DEPTH GAUGE FOR 9” & 10” BLADE 6001190
ANTI-TIEDOWN CONTROL OPTION 1002425
MAGNETIC STARTER BOX ASSEMBLY See option chart (Fig. 2)
SPRING BALANCER, 44 - 55 Lbs, 6.5 ft TRAVEL 7100320

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 6 of 27
PARTS BOOK
SUPER SPEED – MAIN ASSEMBLY
Figure 1 1000200: SUPER SPEED - MAIN ASSEMBLY

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 7 of 27
1000200: SUPER SPEED
ITEM PART # DESCRIPTION QTY
1 OPTIONS 2HP MOTOR ASSEMBLY 1
1001540 NOSE GEAR ASSEMBLY, 8", 9" & 10" 1
2 1001760 NOSE GEAR ASSEMBLY, 11" & 12" 1
4000230 8" SAW BLADE(150 TEETH) 1
4000110 9" THIN RIM SAW BLADE (240 TEETH) 1
4000060 10" SAW BLADE (220 TEETH) 1
4000280 10" SAW BLADE (120 TEETH) 1
4000080 11" SAW BLADE (240 TEETH) 1
3
4000520 12" SAW BLADE (240 TEETH) 1
6003250 GUARD FOR 8" BLADE 1
1000280 GURAD FOR 9" & 10" BLADE 1
4 6001890 GUARD FOR 11" & 12" BLADE 1
1002420 POWER SUPPLY, NON 42V MOTOR OPTIONS 1
1002430 POWER SUPPLY, 42V MOTOR OPTIONS 1
5 1002425 POWER SUPPLY,NON 42V, ANTI-TIE DOWN 1
6 1001560 REAR HANDLE ASSEMBLY 1
7 1003900 FRONT HANDLE ASSEMBLY 1
8 4501610 WRENCH / TOOL 1
6001190 DEPTH GAUGE FOR 9" & 10" BLADE 1
9 6001191 DEPTH GAUGE FOR 8" BLADE 1
10 OPTIONS MAGNETIC STARTER BOX 1
Figure 2 SUPER SPEED - BOM

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 8 of 27
MOTOR ASSEMBLY
MOTOR ASSEMBLY 2HP, 380V, 3PH, 50HZ, 3.2AMPS 1001555-380-350 2311420 1001571
MOTOR ASSEMBLY 2HP, 220V, 3PH, 50HZ, 5.5AMPS 1001555-220-350 2311420 1001571
MOTOR ASSEMBLY 2HP, 230V, 3PH, 50HZ, 5.3AMPS 1001554-230-350 2311410 1001571
MOTOR ASSEMBLY 2HP, 115V, 3PH, 50HZ, 10.6AMPS 1001554-115-350 2311410 1001571
MOTOR ASSEMBLY 2HP, 42V, 3PH, 50HZ, 30AMPS 1001550-42 2311400 1001571
MOTOR ASSEMBLY 2HP, 460V, 3PH, 60HZ, 2.6AMPS 1001553-460-360 2310401 1001571
MOTOR ASSEMBLY 2HP, 230V, 3PH, 60HZ, 5.2AMPS 1001553-230-360 2310401 1001571
MOTOR ASSEMBLY 2HP, 550V, 3PH, 60HZ, 2.2AMPS 1001550-550 2310380 1001571
MOTOR ASSEMBLY 2HP, 416V, 3PH, 60HZ, 2.9AMPS 1001552-416-360 2310340 1001571
MOTOR ASSEMBLY 2HP, 208V, 3PH, 60HZ, 5.8AMPS 1001552-208-360 2310340 1001571
MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY
#2
STATOR #1 MOTOR w/o STATOR
MOTOR ASSEMBLY FOR 8", 9" & 10" BLADE
Figure 3 MOTOR ASSEMBLY w/STATOR for 8”, 9” & 10” BLADES

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 9 of 27
1001571: MOTOR w/o STATOR (8", 9" & 10" BLADE)
ITEM PART # DESCRIPTION QTY
1 1000220 HOUSING - FAN 1
2 1000230 FRONT END BELL 1
3 1000240 END BELL 1
4 1000270 FAN 1
5 1000291 ROTOR AND SHAFT ASSEMBLY 1
6 1000390 COVER END BELL 1
7 1000460 TIE ROD 4
8 1000480 DEFLECTOR - AIR 2
9 1003700 YOKE ASSEMBLY 1
10 2000040 NAME PLATE 1
11 3204050 BEARING 1
12 3304050 BEARING 1
13 5002060 RETAINING RING 2
14 5100980 RETAINING RING 2
15 8028040 SCREW 4
16 8081020 SCREW 4
17 8313020 SET SCREW 1
18 8501090 NUT 4
Figure 4 1001571: MOTOR w/o STATOR (8", 9" & 10" BLADE)

Rev D1: 11/17/2008
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 10 of 27
MOTOR ASSEMBLY 2HP, 380V, 3PH, 50HZ, 3.2AMPS 1001845-380-350 2311420 1001572
MOTOR ASSEMBLY 2HP, 220V, 3PH, 50HZ, 5.5AMPS 1001845-220-350 2311420 1001572
MOTOR ASSEMBLY 2HP, 230V, 3PH, 50HZ, 5.3AMPS 1001844-230-350 2311410 1001572
MOTOR ASSEMBLY 2HP, 115V, 3PH, 50HZ, 10.6AMPS 1001844-115-350 2311410 1001572
MOTOR ASSEMBLY 2HP, 42V, 3PH, 50HZ, 30AMPS 1001840-42 2311400 1001572
MOTOR ASSEMBLY 2HP, 460V, 3PH, 60HZ, 2.6AMPS 1001843-460-360 2310401 1001572
MOTOR ASSEMBLY 2HP, 230V, 3PH, 60HZ, 5.2AMPS 1001843-230-360 2310401 1001572
MOTOR ASSEMBLY 2HP, 550V, 3PH, 60HZ, 2.2AMPS 1001840-550 2310380 1001572
MOTOR ASSEMBLY 2HP, 416V, 3PH, 60HZ, 2.9AMPS 1001842-416-360 2310340 1001572
MOTOR ASSEMBLY 2HP, 208V, 3PH, 60HZ, 5.8AMPS 1001842-208-360 2310340 1001572
MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY
#2
STATOR #1 MOTOR w/o STATOR
MOTOR ASSEMBLY FOR 11" & 12" BLADE
Figure 5 MOTOR ASSEMBLY w/STATOR for 11 & 12” BLADES