KEPCO TP564 User manual

TP564
for Thermocouples J, K, N, R, S, T, E, B
for mV range sensors
for Resistance thermometers PT100 for
Resistance sensors up to 500 Ω
Process Controllers
for Temperature Sensors
USER MANUAL
KESSLER-ELLIS PRODUCTS
10 Industrial Way East
Eatontown, NJ 07724
800-631-2165 • 732-649-7100
Fax: [phone]
www.kep.com
1 Preface
Please read this instruction manual entirely and carefully before installation and start-up. Please
observe all warnings and advice, both for your own safety and for general plant safety. If the
device is not used in accordance with this instruction manual, then the intended protection can be
impaired.
2 Safety instructions and Warnings
Please use the device only if its technical condition is perfect. It should be used only for its intended
purpose. Please bear in mind safety aspects and potential dangers and adhere to the operating
instructions at all times. Defective or damaged devices should be disconnected from the mains
immediately and taken out of operation. The device shall not be opened. Use the repair service of
the manufacturer. Only connect the device to the electricity networks provided to that purpose.
The safety of the system in which the device is integrated is the responsibility of the installer.
Disconnect all electricity networks prior to any installation or maintenance work.
Use exclusively cables approved in your country and designed for your temperature and power
ranges. Installation and service work shall be carried out exclusively by qualified personnel.
The device must compulsorily be protected with approved external fuses. The value of these fuses
can be found in the technical information.
This symbol is used on the device to remind of the existence of dangers, which are referred to in this
manual.
2.1 Use according to the intended purpose
The purpose of the Process Control devices is to display measured values, as well as to monitor limit values
(alarms). The application areas for this device lie in industrial processes and controls. The application area for
this device lies in industrial processes and controls, in the fields of manufacturing lines for the metal, wood,
plastics, paper, glass, textile and other like industries. Over-voltages at the terminals of the device must be
kept within the limits of Over-voltage Category II.
The device must only be operated when mounted in a panel in the correct way and in accordance with the
section “Technical Data”.
The device is not suitable for use in hazardous areas and for areas excluded in EN 61010 Part 1. If the device
is used to monitor machines or processes in which, in the event of a failure of the device or an error made by
the operator, there might be the risk of damaging the machine or causing an accident to the operators, it is
your responsibility to take the appropriate safety measures.
The device has been designed for indoor operation. It may nevertheless be used outdoors, provided the
technical data is adhered to. In this case, take care to provide suitable UV protection.
2.2 Mounting in a control panel
CAUTION
Mount the device away from heat sources and avoid direct contact with corrosive liquids, hot
steam or similar.
Provide a free space of 10mm all around the device for its ventilation.
The device should be mounted so that the terminals are out of the reach of the operator and
cannot be touched by him. When mounting the device, consider the fact that only the front side
is classified as accessible for the operator.
Mounting instructions
1. Remove the mounting clip from the device.
2. Insert the device from the front into the panel cut-out, ensuring the front-panel gasket is correctly seated.
3. Slide the fixing clip from the rear onto the housing, until the spring clamps are under tension and the
upper and lower latching lugs have snapped into place.
Note: In case of proper installation, IP65 can be reached on the front side.
2.3 Electrical Installation
DANGER
The device must be disconnected from any power supply prior to any installation or maintenance
work. Make sure that no more voltages LIABLE TO CAUSE AN ELECTROCUTION are present.
AC-powered devices must only be connected to the low-voltage network via a switch or circuit
breaker installed close to the device and marked as their disconnecting device.
Installation or maintenance work must only be carried out by qualified personnel and in compliance
with the applicable national and international standards.
Take care to separate all extra-low voltages entering or exiting the device from hazardous electrical
conductors by means of a double or reinforced insulation (SELV circuits).
DANGER
The device must be protected externally for its proper operation. Information about the prescribed
fuses can be found in the technical information.
The relay outputs are not protected internally in the device. Without suitable protection of the relay
outputs, undesired heat development or even fire may occur. The relay outputs must be protected
externally by the manufacturer of the plant. It must also be made sure that, even in case of a
malfunction, the values stated in the technical data are under no circumstances exceeded.
•During installation, make sure that the supply voltage and the wiring of the output contacts are both fed from
the same mains phase, in order not to exceed the maximum permitted voltage of 250V.
•The cables and their insulation must be designed for the planned temperature and voltage ranges. Regarding
the type of the cables, adhere to the applicable standards of the country and of the plant. The cross sections
allowed for the screw terminals can be found in the technical data.
•Before starting the device, check the cables for proper wiring and tightening. The screws of unused screw
terminals must be screwed to the stop, so that they cannot loosen and get lost.
•The device has been designed for overvoltage category II. If higher transient voltages cannot be excluded,
additional protection measures must be taken in order to limit the overvoltage to the values of CAT II.
Advice on noise immunity
All connections are protected against external sources of interference. The installation location should be chosen
so that inductive or capacitive interference does not affect the device or its connecting lines! Interference (e.g.
from switch-mode power supplies, motors, clocked controllers or contactors) can be reduced by means of
appropriate cable routing and wiring.
Measures to be taken:
•Use only shielded cable and control lines. Connect shield at both ends. The conductor cross-
section of the cables should be a minimum of 0.14 mm².
•The shield connection to the equipotential bonding should be as short as possible and with a
contact area as large as possible (low-impedance).
•nly connect the shields to the control panel, if the latter is also earthed.
•Avoid routing signal or control cables parallel to power lines.
2.4 Cleaning and maintenance
The front side of the unit should only be cleaned using a soft damp (water!) cloth. Cleaning of the embedded
rear side is not planned and is the responsibility of the service personnel or of the installer.
In normal operation, this device is maintenance-free. Should the device nevertheless not operate properly, it
must be sent back to the manufacturer or to the supplier. Opening and repairing the device by the user is not
allowed and can adversely affect the original protection level.
3 Description
Digital panel meter for displaying measured values, as well as monitoring limit values in industrial applications.
•6-digit 14-segment LED display, 14 mm, for displaying measured values and dialogs
•Running text can be switched on as Help Text
•Language for the Help Text selectable as English or German
•Signal input for thermocouples J, K, N, R, S, T, E, B or mV range sensors
•Signal input for resistance thermometer (RTD) PT100 or resistance sensors up to 500 Ω
•Sampling rate 10 readings per second
•Digital filter (1st order) for smoothing display fluctuations with unstable input signals
•Customised linearisation for 100 mV and 500  measuring ranges possible
•MIN/MAX memory function
•2 Relay outputs (changeover contacts) for limit monitoring
•Start delay for relay outputs after Power ON
•Versions for supply voltage 10 ... 30 V DC and 100 … 240 V AC ± 10%
•Auxiliary power supply 24 V / 30 mA with AC supply
•Programmable via the front keys
•Multifunction key and two multifunction inputs, function programmable
4 Display/Operating elements
(1) Display
- 14 segment display, 6-digit, red
- Height of figures 14 mm
(2) Status display, 2 LED annunciators, red
- Switching status of Alarm 1 and Alarm 2
- Indication Function Group or Function
(3) MP-Key and Programming Keys
- Multifunction key (MP-Key)
- Return from Function Group
- Return from Function
- Select previous Function Group
- Select previous Function
- Decrement parameter value
- Select next Function Group
- Select next Function
- Increment parameter value
- Enter a Function Group
- Enter a Function
- Accept the new setting
(4) Space for unit overlay
To enter the Programming Menu +> 3 sec
To display Device Type and Software Version + + > 5 sec
To restore factory default settings +> 3 sec
991091 11/02/23

5 Block diagram
6 Connections
7 Operating concept (Operating mode)
8 Programming
To enter the Programming Menu +> 3 sec
• During programming the relays are inactive (not energised).
• When quitting the programming menu via SAVE, the minimum and maximum vales are
reset (cleared).
Entering the Programming Menu / Selecting Function Group / Quitting the Programming
menu
Selecting Function / Setting Parameters / Accepting Parameters
Function Groups Function Parameters

9 Function Groups
9.1 Help Texts (running text)
Help Text menu
Select Help Text
ON
- a running text that has
started can be aborted with
any programming key
OFF
Select language for Help Text
English
Deutsch (German)
9.2 Signal inputs
Menu Input Signal
Select Temperature probe
Resistance thermometer RTD
Pt 100 [-200.0 … +850.0°C]
Resistance 0 … 500 Ω
Millivolt -100 … +100 mV
Thermocouple Pt30Rh-Pt6Rh
Thermocouple Fe-CuNi
Thermocouple NiCr-Ni
Thermocouple NiCrSi-NiSi
Thermocouple Pt13Rh-Pt
Thermocouple Pt10Rh-Pt
Thermocouple Cu-CuNi
Thermocouple NiCr-CuNi
For PT100
Select temperature units
Temperature in °C
Temperature in °F
Select probe connection
2-wire connection
3-wire connection
4-wire connection
Only for 2-WIRE
Select wire resistance of one
connection wire
Input range 0.0 … 25.0 Ω
Select Correction Value
(Offset)
Input range -99.9 … +99.9°C
Input range -99,9 … +99,9°F
Select resolution
0 °C/°F
0.0 °C/°F
for 0.500R
Select lower measuring range
limit
Input range
0.0 … 525.0 Ω
Select upper measuring range
limit
Input range
0.0 … 525.0 Ω
Select probe connection
2-wire connection
3-wire connection
4-wire connection
Only for 2WIRE
Select wire resistance of one
connection wire
Input range 0.0 … 25.0 Ω
Select decimal point
(optical function only)
0
0.0
0.00
0.000
0.0000
0.00000
Select input low value
Input range
0.0 … 525.0 Ω
Select display low value for
INP.LO.
Input range
-199999 … +999999 and DP
Select input high value
Input range
0.0 … 525.0 Ω
Select display high value for
INP.HI.
Input range
-199999 … +999999 and DP
Factory settings are highlighted grey.
for 100 mV
Select lower measuring range
limit
Input range
-105.00 … +105.00 mV
Select upper measuring range
limit
Input range
-105.00 … +105.00 mV
Select decimal point
(optical function only)
0
0.0
0.00
0.000
0.0000
0.00000
Select input low value
Input range
-105.00 … +105.00 mV
Select display low value for
INP.LO.
Input range
-199999 … +999999 and DP
Select input high value
Input range
-105.00 … +105.00 mV
Select display high value for
INP.HI.
Input range
-199999 … +999999 and DP
for TC.x
Select Temperature unit
Temperature in °C
Temperature in °F
Select cold (reference) junction
compensation
Internal compensation
External compensation
Select external junction
temperature
Input range
-99.9 … +99.9°C or
-147.8 … +212.0°F
Select Correction Value
(Offset)
Input range -99.9 … +99.9°C
Input range -99,9 … +99,9°F
Select resolution
0 °C/°F
0.0 °C/°F (not with TC.B, R, S)
all
Select Input Filter
The Filter function shows how
many measurement cycles are
used to determine the moving
average.
Input range 1 … 99 [cycles]
- with a value of 1 the filter
function is switched off
Select Start Delay after Power
On
(limit monitoring is processed
only after the programmed
time has expired)
Input range 0.0 ... 99.9 [sec]
Select local mains frequency
Mains frequency 50 Hz
Mains frequency 60 Hz
The functions LO.LIM and HI.LIM limit the
editable range.
The value for HI.LIM must always be
greater than the value for LO.LIM.
9.3 User Linearisation
(±100 mV / 500 Ω)
Menu User Linearisation
Select User Linearisation
Linearisation OFF
Linearisation ON
Select number of linearisation
(control) points
Input range 3 … 12
Select input low value
Input range depends on
measuring range [Ω / mV]
Select display low value for
INP.LO.
Input range
-199999 … +999999 and DP
Select input value 1
Input range depends on
measuring range [Ω / mV]
Select display value for
INP.01.
Input range
-199999 … +999999 and DP
A maximum of 12 linearisation points is possible.
An input value INP must be entered for each
linearisation point (LP) - input of the sensor value
from the analog input in physical units - as well
as the corresponding display value DISP for this
sensor value. The linearisation points (LP) may
be entered in any order. They are then sorted in
the firmware in ascending order for the
linearisation function. Linearisation based on a
negative slope is possible.
Select input value 10
Input range depends on
measuring range [Ω / mV]
Select display value for
INP.10.
Input range
-199999 … +999999 and DP
Select input high value
Input range depends on
measuring range [Ω / mV]
Select display high value for
INP.HI.
Input range
-199999 … +999999 and DP
The functions LO.LIM and HI.LIM limit the
editable range.
The value for HI.LIM must always be
greater than the value for LO.LIM.
Example for linear scaling
Example 1: 0 … 500 Ω = 0 … 600
Example 2: 0 … 475 Ω = 300 … 900
Example 3: -70 … +80 mV = 750 … 400
Example for non-linear scaling
LP = Linearisation point

9.4 Function Multifunction Key
(MP-Key) and Multifunction
inputs (MP-INP)
Reset MIN value memory
• In the function group MP.KEY, programme the
function RES.MIN to ON. In the operating mode
select the minimum value memory (MINIMU)
and briefly press the MP Key.
• In the function group MP.INP, programme the
function MP.INP1 or MP.INP2 to RES.MIN or
R.PEAKS. In the operating mode briefly
activate the multifunction input 1 or
multifunction input 2.
Reset MAX value memory
• In the function group MP.KEY, programme the
function RES.MAX to ON. In the operating
mode select the maximum value memory
(MAXIMU) and briefly press the MP Key.
• In the function group MP.INP, programme the
function MP.INP1 or MP.INP2 to RES.MAX or
R.PEAKS. In the operating mode briefly
activate the multifunction input 1 or
multifunction input 2.
Reset of relay outputs in Latch mode
• In the function group MP.KEY, programme the
function RES.REL to ON. In the operating mode
briefly press the MP Key.
• In the function group MP.INP, programme the
function MP.INP1 or MP.INP2 to RES.REL. In
the operating mode briefly activate the
multifunction input 1 or multifunction input 2.
Display Hold
• In the function group MP.INP, programme the
function MP.INP1 or MP.INP2 to DISP.HD. In
the operating mode, select either the current
measured value (ACTUAL) or the totaliser
(TOTAL) and activate multifunction input 1 or
multifunction input 2.
Lock-out Limit Value (Alarm) setting
• In the function group MP.INP, programme the
function MP.INP1 or MP.INP2 to LOC.ALR. In
the operating mode, activate multifunction input
1 or multifunction input 2.
Lock-out Programming and Default
setting
• In the function group MP.INP, programme the
function MP.INP1 or MP.INP2 to LOC.PRG. In
the operating mode, activate multifunction input
1 or multifunction input 2.
Lock-out Keypad
• In the function group MP.INP, programme the
function MP.INP1 or MP.INP2 to LOC.KEY. In
the operating mode, activate multifunction input
1 or multifunction input 2.
9.4.1 Multifunction Key
Menu Function MP-Key
Select function:
Reset MIN value with MP-Key
– only when MIN value
appears in the display
OFF
ON
Select function:
Reset MAX with MP-Key –
only when MAX value appears
in the display
OFF
ON
Select function Output-Latch
Reset with MP-Key
- only if output is in memory
mode (ALARMx = LATCH)
OFF
ON
- this setting is possible only if
all other settings are set to
OFF
9.4.2 Multifunction Inputs
Menu Function MP-Inputs
Select function MP-Input 1
No function
Reset MIN value
Reset MAX value
Reset MIN and MAX values
Reset Output-Latch
- only if output is in memory
mode (ALARMx = LATCH)
Hold (‘freeze’) display
Lock-out limit value setting
Lock-out programming and
default setting
Lock-out limit value setting,
programming, default setting
and MP-Key
Select function MP-Input 2
No function
Reset MIN value
Reset MAX value
Reset MIN and MAX values
Reset Output-Latch
- only if output is in memory
mode (ALARMx = LATCH)
Hold (‘freeze’) display
Lock-out limit value setting
Lock-out programming and
default setting
Lock-out limit value setting,
programming, default setting
and MP-Key
9.5 Limit Value (Alarm) Monitoring
Menu Alarm Output 1
Select operating mode
OFF
Automatic operation
Memory latch operation
- not with band limitation
Select Output triggering
With incrementing measuring
signal
With decrementing measuring
signal
Band limitation
Select Alarm status
With alarm: output active
With alarm: output inactive
Select on-hysteresis
Input range
0 … +9999 and DP
Select off-hysteresis
- only with auto operation
Input range
0 … +9999 and DP
Select on-delay
Input range 0.0 ... 99.9 [sec]
Select off-delay
- only with auto operation
Input range 0.0 ... 99.9 [sec]
Menu Alarm Output 2
Select operating mode
OFF
Automatic operation
Memory latch operation
Select Output triggering
With incrementing measuring
signal
With decrementing measuring
signal
Band limitation
Select Alarm status
With alarm: output active
With alarm: output inactive
Select on-hysteresis
Input range
0 … +9999 and DP
Select off-hysteresis
- only with auto operation
Input range
0 … +9999 and DP
Select on-delay
Input range 0.0 ... 99.9 [sec]
Select off-delay
- only with auto operation
Input range 0.0 ... 99.9 [sec]
ON switching point = limit value + ON hysteresis
OFF switching point = limit value – OFF hysteresis
ON switching point = limit value – ON hysteresis
OFF switching point = limit value + OFF hysteresis
An alarm is triggered, if the measured value falls
outside a defined range (Band).
Upper switching point = limit value + ON hysteresis
Lower switching point = limit value – OFF
hysteresis
An alarm causes the output to become active
(Relay energised, LED ON)
An alarm causes the output to become inactive
(Relay not energised, LED OFF)
In memory latch operation the status of the outputs
is stored in the event of a Power OFF condition
and then immediately restored at the next Power
ON.
In automatic (auto) operation the status of the
outputs is not saved in the event of a Power OFF
condition. At the next Power ON the limit values
are not processed until after the expiration of the
start delay (PW.DELY).
Control with incrementing measuring signal
Control with decrementing measuring signal

Control with Band Limitation
10 Monitoring of Measuring Circuit
Meas. range
Lower Display
Range limit
Upper Display
Range limit
Lower Meas.
Range limit
Upper Meas.
Range limit
Probe or wire
short-circuit
Probe or wire
break
TC – – ■ 3) ■ 3) ■ 1)
PT100 – – ■ 3) ■ 3) ■
±100 mV ■ ■ ■ ■ ■ 1)
500 Ω ■ ■ ■ ■ ■ 2)
Indication blinking blinking blinking blinking blinking
(■ = is detected)
1) only probe or wire break
2) no probe or wire short-circuit with 2-wire sensors
3) with thermocouples and Pt100 the measuring range limits are fixed in advance
11 Technical Data
11.1 General Data
Display:
Digit height:
6-digit, 14 segment LED
14 mm
Data retention:
Operation:
> 10 years, EEPROM
5 keys
11.2 Measuring signal inputs
Sampling rate: 10 readings/sec.
SELV circuits, reinforced / double insulation
Input Thermocouple
Sensor Range Accuracy
@ 23°C
Fe-CuNi J -210.0 …
+1200.0°C
typ. 0.2°C
max. 0.5°C
NiCr-Ni K
-200.0 …
+499.9°C
typ. 0.6°C
max. 1.0°C
-500.0 …
+1372.0°C
typ. 0.3°C
max. 0.5°C
Cu-CuNi T -200.0 …
+400.0°C
typ. 0.2°C
max. 0.5°C
NiCr-CuNi E -200.0 …
+1000.0°C
typ. 0.2°C
max. 0.5°C
NiCrSi-NiSi N -200.0 …
+1300.0°C
typ. 0.3°C
max. 0.7°C
Pt10Rh-Pt S -50 …
+1768°C
typ. 1.0°C
max. 2.0°C
Pt13Rh-Pt R -50 …
+1768°C
typ. 1.0°C
max. 2.0°C
Pt30Rh-Pt6Rh B +250 …
+1820°C
typ. 1.0°C
max. 2.0°C
Resolution J, K, T, E, N: 1 or 0.1°C/°F
Resolution S, R, B: 1 °C/°F
Temperature drift: < 100 ppm/K
Reference point: internal or
(cold junction) external constant
Reference point accuracy: ≤ ±1°C
Input mV
Measuring range: ± 105 mV
Resolution: ± 15 Bit
Measuring accuracy typ. 0.02 % of range
@ 23°C: max ≤0.05 % of range
Temperature drift: < 100 ppm/K
Input resistance: > 2 M
Input Pt100
Measuring range:
Resolution:
Measuring accuracy
@ 23°C:
Temperature drift:
Measuring current :
Connection:
-200 … +850°C
1 or 0.1°C/°F
typ. 0.3°C
max. ≤0.6°C
< 100 ppm/K
200 µA
2-, 3-, 4-wire
Lead wire resistance: max. 25 Ω per wire
Input 500 Ω
Measuring range: 0 … 525 Ω
Resolution: 15 Bit
Measuring accuracy @ 23°C: typ. 0.1 Ω
max. ≤0.2 Ω
Temperature drift: < 100 ppm/K
Measuring current:
Connection:
Lead wire resistance:
200 µA
2-, 3-, 4-wire
max. 25 Ω per wire
11.3 Control Inputs MPI 1 / MPI 2
SELV circuits, reinforced / double insulation
Quantity: 2, optocouplers
programmable Function:
Switching levels: Low: < 2 V
High: > 4 V (max. 30 V)
Pulse length: > 100 ms
11.4 Alarm outputs
Relays: changeover contacts
Prescribed fuse: 5A
Switching voltage: max. 250 V AC / 125 V DC
min. 5 V AC / 5 V DC
Switching current: max. 5 A AC / A DC
min. 10 mA DC
Switching capacity: max. 1250 VA / 150 W
Pull-in time: approx. 10 ms
The maximum values shall in no case
be exceeded!
Mechanical service life (switching cycles) 1x107
5x104
5x104
N° of switching cycles at 5 A / 250 V AC
N° of switching cycles at 5 A / 30 V DC
11.5 Supply voltage
AC supply: 100 ... 240 V AC / max. 9 VA
50 / 60 Hz, Tolerance ± 10%
DC supply:
ext. fuse protection: T 0.1 A
10 ... 30 V DC / max. 3.5 W
with galvanic isolation and,
reverse polarity protection
SELV, CLASS II (Limited
Mains hum
suppression:
Power Source)
ext. fuse protection: T 0.4 A
50 Hz or 60 Hz
programmable
11.6 Sensor Supply Voltage
(Voltage output for external sensors)
SELV circuits, reinforced / double insulation
AC supply: 24 V DC  15 %, 30 mA
11.7 Climatic Conditions
Operating temperature: -20°C ... +65°C
Storage temperature: -25°C … +75°C
Relative humidity: R.H. 93 % at +40°C,
non-condensing
Altitude: up to 2000 m
11.8 EMC
Noise immunity: EN 61000-6-2
with shielded signal and
control cables
Noise emission: EN 55011 Class B
11.9 Device Safety
Design to: EN 61010 Part 1
Protection Class: Protection Class 2 (front side)
Only the front side is classified as
accessible for the operator.
Application area: Pollution level 2
over-voltage Category II
Insulation: Front: double insulation,
Rear side: basic insulation,
Signal inputs and und sensor power supply: SELV
11.10 Mechanical Data
Housing: Panel mount housing
to DIN 43 700, RAL 7021
Dimensions: 96 x 48 x 102 mm
Panel cut-out: 92+0.8 x 45+0.6 mm
Installation depth:
Weight:
Protection:
approx. 92 mm incl. terminals
approx. 180 g
IP65 (front, device only)
Housing material: Polycarbonate UL94 V-2
Vibration resistance: 10 - 55 Hz / 1 mm / XYZ
EN 60068-2-6 30 min in each direction
Shock resistance:
EN 60068-2-27
EN 60068-2-29
100G / XYZ
3 times in each direction
10G / 6 ms / XYZ
2000 times in each direction
11.11 Connections
Supply voltage and outputs:
Plug-in screw terminal, 8-pin, RM5.00
Core cross-section, max. 2.5 mm²
Signal and control inputs:
Plug-in screw terminal, 9-pin, RM 3.50
Core cross section, max. 1.5 mm²
12 Dimensional Drawings
Dimensions in mm [inch]
Example: TP564 0 0
Series:
6 Digit Temp. Control with 2 Relays
Operating Voltage:
0 = 100 to 240 VAC
3 = 10 to 30 VDC
Options:
9 = Analog Output
(Only available with DC Operating Voltage)
ORDER CODE

INP.01 INPUT VALUE NO.1
DISP.01 DISPLAY VALUE NO.1
to
INP.10 INPUT VALUE NO.10
DISP.10 DISPLAY VALUE NO.10
MP.KEY MAIN MENU MP-BUTTON
RES.MIN. OFF FUNCTION RESET MIN VALUE OFF
RES.MIN. ON FUNCTION RESET MAX VALUE ON
RES.MAX. OFF FUNCTION RESET MIN VALUE OFF
RES.MAX. ON FUNCTION RESET MAX VALUE ON
RES.REL. OFF FUNCTION RESET OUTPUT-LATCH OFF
RES.REL. ON FUNCTION RESET OUTPUT-LATCH ON
MP.INP. MAIN MENU MP-INPUTS
MP.INP.1 NO.FUNC. NO FUNCTION
MP.INP.1 RES.MIN. FUNCTION RESET MIN VALUE
MP.INP.x RES.MAX. FUNCTION RESET MAX VALUE
MP.INP.x R.PEAKS FUNCTION RESET MIN/MAX VALUE
MP.INP.x RES.REL. FUNCTION RESET OUTPUT-LATCH
MP.INP.x DISP.HD. FUNCTION DISPLAY HOLD
MP.INP.x LOC.ALR. FUNCTION LOCK EDITING ALARM VALUE
MP.INP.x LOC.PRG. FUNCTION LOCK PROGRAMMING
MP.INP.x LOC.KEY FUNCTION LOCK KEYS
ALARMx MAIN MENU ALARM x
AL.OUTx OFF ALARM x OFF
AL.OUTx AUTO AUTOMATIC MODE OF ALARM OUTPUT x
AL.OUTx LATCH LATCH MODE OF ALARM OUTPUT x
MD.OUTx INCR ALARM x ACTIVE AT INCREASING INPUT SIGNAL
MD.OUTx DECR ALARM x ACTIVE AT DECREASING INPUT SIGNAL
MD.OUTx BAND ALARM x BAND LIMITATION
FM.OUTx OUTPUT ACTIVE AT ALARM
FM.OUTx OUTPUT INACTIVE AT ALARM
ON.HYS.x SWITCH ON HYSTERESIS ALARM x
OF.HYS.x SWITCH OFF HYSTERESIS ALARM x
ON.DLY.x ON DELAY ALARM x [SEC]
OF.DLY.x OFF DELAY ALARM x [SEC]
END.PRG. NO REPEAT PROGRAMMING
END.PRG. YES EXIT PROGRAMMING AND STORE DATAS
-1.9.9.9.9.9 DISPLAY RANGE UNDERFLOW
9.9.9.9.9.9. DISPLAY RANGE OVERFLOW
OVERFL. OVERFLOW UPPER INPUT RANGE LIMIT
UNDERF. UNDERFLOW LOWER INPUT RANGE LIMIT
SENSOR SENSOR ERROR
13 Help Texts
PROG. NO NO PROGRAMMING
PROG. YES START PROGRAMMING
HLP.TXT. MAIN MENU SELECT HELPTEXT
HLP.TXT. ON HELPTEXTS ON
HLP.TXT OFF HELPTEXTS OFF
SL.LANG. DE SPRACHE DEUTSCH
SL.LANG. EN LANGUAGE ENGLISH
INPUT. MAIN MENU SIGNAL INPUT
RANGE TC.J THERMOCOUPLE J
RANGE TC.K THERMOCOUPLE K
RANGE TC.N THERMOCOUPLE N
RANGE TC.B THERMOCOUPLE B
RANGE TC.R THERMOCOUPLE R
RANGE TC.S THERMOCOUPLE S
RANGE TC.E THERMOCOUPLE E
RANGE TC.T THERMOCOUPLE T
RANGE PT100 RESISTANCE THERMOMETER PT100
RANGE 0.500R RESISTANCE INPUT RANGE 0-500 OHM
RANGE 100MV VOLTAGE INPUT RANGE -100MV/+100MV
LO.LIM. LOWER INPUT RANGE LIMIT
HI.LIM. UPPER INPUT RANGE LIMIT
UNIT °C TEMPERATURE IN °C
UNIT °F TEMPERATURE IN °F
METH 2.WIRE 2-WIRE CONNECTION
METH 3.WIRE 3-WIRE CONNECTION
METH 4.WIRE 4-WIRE CONNECTION
R.WIRE LINE RESISTANCE IN OHM
REF.JUN INTERN COLD JUNCTION COMPENSATION INTERN
REF.JUN EXTERN COLD JUNCTION COMPENSATION EXTERN
JUN.TMP EXTERNAL COLD JUNCTION TEMPERATURE
ADJUST CORRECTION VALUE
DP. 0 NO DECIMAL POINT
DP. 0.0 DECIMAL POINT 0.0
DP. 0.00 DECIMAL POINT 0.00
DP. 0.000 DECIMAL POINT 0.000
DP. 0.0000 DECIMAL POINT 0.0000
DP. 0.00000 DECIMAL POINT 0.00000
INP.LO. INPUT START VALUE
DISP.LO. DISPLAY START VALUE
INP.HI. INPUT END VALUE
DISP.HI. DISPLAY END VALUE
FILTER INPUT FILTER
PW.DELY. POWER-ON DELAY FOR OUTPUTS [SEC]
PW.FREQ. 50HZ POWER LINE FREQUENCY 50HZ
PW.FREQ. 60HZ POWER LINE FREQUENCY 60HZ
LINEAR. MAIN MENU LINEARIZATION
LINEAR. NO LINEARIZATION OFF
LINEAR. YES LINEARIZATION ON
NUM.PNT. NUMBER OF LINEARIZATION POINTS

ANALOG OUTPUT OPTION
1 Preface
These operating instructions contain additional information relating tothe process controllers
equipped with the analog output option. The instruction manual ofthe basic device still istobe
adhered to. Please read carefully both manuals before installation and start-up. Please observe
all warnings and advice, both for your own safety and for general plant safety.
If the device isnot used inaccordance with the instruction manuals, the intended protection may be
impaired.
2 Safety instructions and warnings
Please use the device only ifitisinperfect technical condition. Itshould beused only for its intended
purpose. Please bear inmind safety aspects and potential dangers and adhere tothe operating
instructions atall times.
Use according tothe intended purpose
The purpose ofthe Process Control devices isto display measured values and tomonitor limit values. The
application areas for this device lie inindustrial processes and controls inthe fields ofmanufacturing lines for
the metal, wood, plastics, glass and textile industries.
3 Description
The process controllers can transmit measured values through the analog output tosuperior control systems
ortocurve tracers, orconvert measured values.
•Analog output with galvanic isolation
•Current or voltage output, following NAMUR NE43 (sensor failure)
•Output ranges
1-20mA / 4-20mA / 0-10V / 2-10V
•Data sources: ACTUAL/MIN/MAX/TOTAL
•Linear scaling
•Adjustable behavior of the analog output in case of sensor or system failures and over/underflow
4 Connections
CAUTION
The analog output can only beoperated connecting one ofboth outputs (current or
voltage output). Never connect both outputs simultaneously.
5 Programming
To enter the programming menu +> 3 sec
Selecting function / Setting parameters / Accepting parameters
Function groups Function Parameter
The parameters highlighted grey are
displayed or not, depending on the device
version and on the range selected.
Select
parameter
Select
parameter
Select
parameter
Set value
Decrement value
Increment value
Select digit
6 Function group
analog output
analog output menu
Select analog output range
Output range 0 … 20 mA
Output range 4 … 20 mA
Output range 0 … 10 V
Output range 2 … 10 V
Select source
Current measured value
Minimum value
Maximum value
Totaliser
Select display low value
Input range
-199999 … +999999 and DP
Select output low value
Input range depends on the
measuring range [V / mA]
Select display high value
Input range
-199999 … +999999 and DP
Select output high value
Input range depends on the
measuring range [V / mA]
Select behaviour in case of
failure
Last measured value in case
of failure
0 mA in case of failure
3 mA in case of failure
21 mA in case of failure
0 V in case of failure
1 V in case of failure
11 V in case of failure
Factory settings are highlighted grey.
The value range depends on the output
range:
0… 10V = 0… 10.500 [V]
2… 10V = 1.500 … 10.500 [V]
0… 20mA=0 … 20.500 [mA]
4… 20mA=3.800 … 20.500 [mA]
The factory settings of DISP.LO and
DISP.HI depend on the device type.
Display values for process controllers
for temperature sensors
0.0 and +100.0,
for strain gauges
-100.00 and +100.00 and
for analog input signals
0.000 and +10.000.
DISP.LO and DISP.HI cannot have the
same value.
If both parameters are nevertheless set to
the same value, one of both values is
adjusted automatically.
7 Scaling by means of 2 values
Settings
Settings
Example 1
Example 2

8 Technical data
8.1 Supplyvoltage
Basic device, option included: 10…30V DC/max. 3,8 W
Galvanic isolation with reverse polarity protection
External fuse protection: T 0,4 A
8.2 Voltage or current output
Output ranges:
Dynamic range:
Load (current output):
Load (voltage output):
Resolution:
Update time:
Temperature drift:
Accuracy:
Output ripple:
0 (4) – 20 mA / 0 (2) – 10 V
0 – 20,5 mA / 3,8 – 20,5 mA
0 – 10,5 V / 1,5 – 10,5 V
500 
2000 
b15its
100ms (basic device measuring rate)
100ppm/K
± 0.1% of the final value of the dynamic range
d10mV
500Vac for 1minute or
1dkVfc 1or second
approximately 200g
Isolation voltage:
8.3 Mechanicadlata
Basic device, option included:
8.4 EMC
Noise immunity
Use shielded cables for the signal lines ofthe analog output.
EMC effect of interference voltages: ± 0.1% of the output range high value.
CAUTION
Voltage drops, short interruptions and voltage fluctuations at theDC net input of
the basic device may lead toa restart ofthe device. A restart causes a short
switching off of the analog output and the dropout ofthe relays.
Help texts
ANA.OUT MAIN MENU ANALOG OUTPUT
ANA.RNG. 0-20MA OUTPUT RANGE 0-20MA
ANA.RNG. 4-20MA OUTPUT RANGE 4-20MA
ANA.RNG. 0-10V OUTPUT RANGE 0-10V
ANA.RNG. 2-10V OUTPUT RANGE 2-10V
ANA.SRC. ACTUAL SOURCE CURRENT MEASURED VALUE
ANA.SRC. MINIMU. SOURCE MINIMUM VALUE
ANA.SRC. MAXIMU. SOURCE MAXIMUM VALUE
ANA.SRC. TOTAL SOURCETOTALISER
DISP.LO. DISPLAY LOW VALUE
ANA.LO. OUTPUT LOW VALUE
DISP.HI. DISPLAY HIGH VALUE
ANA.HI. OUTPUT HIGH VALUE
ANA.ERR. NONE OUTPUT IN CASE OF FAILURE LAST MEASURED VALUE
ANA.ERR. 0MA OUTPUT IN CASE OF FAILURE 0MA
ANA.ERR. 3MA OUTPUT IN CASE OF FAILURE 3MA
ANA.ERR. 21MA OUTPUT IN CASE OF FAILURE 21MA
ANA.ERR. 0V OUTPUT IN CASE OF FAILURE 0V
ANA.ERR. 1V OUTPUT IN CASE OF FAILURE 1V
ANA.ERR. 11V OUTPUT IN CASE OF FAILURE 11V