KERN KIP-V20 User manual

KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-Mail: [e-mail]
Phone: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
Installation instructions weighing bridge
KERN KIP_V20
Version 1.0
2017-09
GB
KIP-V20-IA-e-1710

2 KIP_V20-IA-e-1710
GB
KERN_KIP V20
Version 1.0 2017-09
Installation instructions weighing bridge
Contents
1General ........................................................................................................... 3
2Technical data................................................................................................ 3
3Basic Information (General).......................................................................... 4
3.1 Documentation ........................................................................................................................... 4
3.2 Proper use.................................................................................................................................. 4
3.3 Improper Use.............................................................................................................................. 4
3.4 Warranty..................................................................................................................................... 4
3.5 Monitoring of Test Resources .................................................................................................... 5
4Basic Safety Precautions.............................................................................. 5
4.1 Pay attention to the instructions in the Operation Manual.......................................................... 5
4.2 Personnel training....................................................................................................................... 5
5Transport and storage................................................................................... 5
5.1 Testing upon acceptance ........................................................................................................... 5
5.2 Packaging / return transport....................................................................................................... 5
6Unpacking, Setup and Commissioning ....................................................... 6
6.1 Installation Site, Location of Use................................................................................................ 6
6.2 Unpacking, Scope of delivery..................................................................................................... 7
6.3 Assembly, levelling..................................................................................................................... 8
6.4 Connecting a display unit ........................................................................................................... 9
7Operation........................................................................................................ 9
7.1 Operation limits......................................................................................................................... 10
7.2 Operation with access ramps................................................................................................... 10
7.3 Load/unload weighing system.................................................................................................. 10
8Service, maintenance, disposal.................................................................. 11
8.1 Daily check ............................................................................................................................... 11
8.2 Cleaning ................................................................................................................................... 11
8.3 Service, maintenance............................................................................................................... 11
8.4 Disposal.................................................................................................................................... 11
8.5 Instant help............................................................................................................................... 12
9Service documentation ............................................................................... 13
9.1 Overview, setting regulation, tolerances .................................................................................. 13
9.2 Check and adjustment of the corner load................................................................................. 15

KIP_V20-IA-e-1710 3
1 General
These installation instruction contain all data necessary for placing and
commissioning the following weighing bridges:
KIP 600V20SM
KIP 600V20M
KIP 1500V20SM
KIP 1500V20M
KIP 1500V20EM
KIP 3000V20M
KIP 3000V20LM
2 Technical data
Model Weighing
range
Max
Readability
d
Verificati
on value
e
Minimum
load
Min
Cable
length
approx.
Net
weight
approx.
kg
kg
kg
kg
m
kg
KIP 600V20SM 600 0,2 0,2 4 5 130
KIP 600V20M 600 0,2 0,2 4 5 150
KIP 1500V20SM 1500 0,5 0,5 10 5 130
KIP 1500V20M 1500 0,5 0,5 10 5 150
KIP 1500V20EM 1500 0,5 0,5 10 5 140
KIP 3000V20M 3000 1 1 20 5 150

4 KIP_V20-IA-e-1710
3 Basic Information (General)
3.1 Documentation
These installation instruction contain all data necessary for placing and
commissioning the weighing bridges KERN KFP V20.
In combination with a display unit, described below as weighing system, for operation
configuration, please refer to the operating instructions of the display unit.
3.2 Proper use
The balance you purchased is intended to determine the weighing value of material
to be weighed. It is intended to be used as a “non-automatic balcance”, i.e. the
material to be weighed is manually and carefully placed in the centre of the weighing
plate.. As soon as a stable weighing value is reached the weighing value can be
read.
3.3 Improper Use
Do not leave permanent load on the weighing bridge. This may damage the
measuring system.
Impacts and overloading exceeding the stated maximum load (max) of the weighing
system, minus a possibly existing tare load, must be strictly avoided. The weighing
system could be damaged.
Never operate in an explosive environment. The serial version is not explosion
protected.
Changes to the weighing system's design are not permitted. This may lead to
incorrect weighing results, safety-related faults and destruction of the balance.
The weighing system unit may only be operated in accordance with the described
default settings. Other areas of use must be released by KERN in writing.
3.4 Warranty
Warranty claims shall be voided in case
•Our conditions in the operation manual are ignored
•The appliance is used outside the described uses
•Structural changes of the device
•Mechanical damage and damage caused by media, liquids
•Natural wear and tear
•The appliance is improperly set up or incorrectly electrically connected
•Overload of the measuring system

KIP_V20-IA-e-1710 5
3.5 Monitoring of Test Resources
In the framework of quality assurance the measuring-related properties of the
weighing system and, if applicable, the testing weight, must be checked regularly.
The responsible user must define a suitable interval as well as type and scope of this
test. Information is available on KERN’s home page (www.kern-sohn.com with regard
to the monitoring of weighing system test substances and the test weights required
for this. In KERN's accredited DKD calibration laboratory test weights and weighing
systems may be calibrated (return to the national standard) fast and at moderate
cost.
4 Basic Safety Precautions
4.1 Pay attention to the instructions in the Operation Manual
Carefully read this oper
ation manual before setup and commissioning,
even if you are already familiar with KERN balances.
4.2 Personnel training
The appliance may only be operated and maintained by trained personnel.
The installation of a display unit must only be carried out by a well acquainted
specialist with the workings of weighing balances.
5 Transport and storage
5.1 Testing upon acceptance
When receiving the appliance, please check packaging immediately, and the
appliance itself when unpacking for possible visible damage.
5.2 Packaging / return transport
Keep all parts of the original packaging for a possibly
required return.
Only use original packaging for returning.
Prior to dispatch disconnect all cables and remove
loose/mobile parts.
Reattach possibly supplied transport securing devices.
Secure all parts against shifting and damage.

6 KIP_V20-IA-e-1710
6 Unpacking, Setup and Commissioning
6.1 Installation Site, Location of Use
The weighing bridges are designed in a way that reliable weighing results are
achieved in common conditions of use.
You will work accurately and fast, if you select the right location for your weighing
system.
On the installation site observe the following:
•Place the weighing system on a firm, level surface.
The floor at the installation site must be able to carry safely the weight of the
maximally loaded weighing bridge at the resting points. At the same time it
should be sufficiently stable, that no vibrations may occur during weighing
work.
•In the installation site possibly no vibrations, e.g. by neighbouring machines
should occur.
•Do not use the weighing system in an explosive environment.
•Avoid extreme heat as well as temperature fluctuation caused by installing
next to a radiator or in the direct sunlight.
•Protect the weighing system against direct draughts e.g. due to open windows
and doors.
•Use weighing system only in dry environment, protect it against high humidity,
vapours and dust.
•Do not expose the device to extreme dampness for longer periods of time.
Non-permitted condensation (condensation of air humidity on the appliance)
may occur if a cold appliance is taken to a considerably warmer environment.
In this case, acclimatize the disconnected appliance for ca. 2 hours at room
temperature.
•Avoid jarring during weighing.
•Avoid static charge of goods to be weighed or weighing container.
•Keep away chemicals (such as liquids or gasses), which could attack and
damage the balance inside or from outside.
•Keep IP protection of the device.
•Major display deviations (incorrect weighing results) may be experienced
should electromagnetic fields (e.g. due to mobile phones or radio equipment),
static electricity accumulations or instable power supply occur. Change
location or remove source of interference.

KIP_V20-IA-e-1710 7
6.2 Unpacking, Scope of delivery
CAUTION
+Danger for the back!
The weighing bridge is relatively heavy. Always use a suitable
lifting device to lift it out of the packaging or to transport it to
the required installation site.
+Do not step under the suspended load, risk of injury!
1. Remove outer packaging and packaging material.
2. Remove covers
3. Assemble eye bolts
4. Lift the weighing bridge equally off the packaging material, see caution note.
Secure the weighing bridge that it cannot fall down when it is lifted.
5. Ensure that the contents of package is complete.
Scope of delivery:
•Weighing bridge with assembled connection cable
•4 weighing cell feet
•2 eye bolts
•Operating instructions
According to the version, for assembling the weighing bridge the following accessories
(optional) must be available:
(A) 2 access ramps
or
(B ) 1 access ramp and 1 foot plate set
or
(C) 2 foot plate sets

8 KIP_V20-IA-e-1710
6.3 Assembly, levelling
Accurate weighing results require a weighing bridge with perfect horizontal
alignment. During initial installation and after each change of work area it is
necessary to level the weighing bridge.
Placing the weighing bridge:
1. Prior to the final placing, install the four weighing cell feet.
2. Place the weighing bridge equally on the installation site and check if it is in an
even position and all four feet are in contact with the floor. Level the weighing
bridge by turning the weighing cell feet. For this purpose use an external levelling
appliance, e.g. a water level.
3. Remove the eye bolts, re-assemble the covers of the eye bolts and weighing cell
feet.
4. Ensure that the connecting cable is not damaged or squeezed during lifting and
placing.
Placing the weighing bridge with access ramps and/or foot plates:
Prior to step 2 (see Placing the weighing bridge) mark and fix the position of the
ramps or the foot plates.
Place the weighing bridge equally on the installation site. In the area of the
installation site of the weighing bridge, especially in the area of the weighing cell
feet, observe the evenness and the horizontal alignment of the foot plates and
ramps. Compensate minor height differences with the help of the adjustable
weighing cell feet. For this purpose use an external levelling appliance, e.g. a
water level.
Remove the eye bolts, re-assemble the covers of the eye bolts and weighing cell
feet.
Ensure that the connecting cable is not damaged or squeezed during lifting and
placing.
+
The weighing bridge must be aligned with the help of a
water level.
+All setting feet must rest equally.
Verified weighing systems:
In case of verified weighing systems the weighing bridge must be
firmly fixed on the floor. This is essential for the reproducibility of
the measuring results. Optionally using two access ramps or two
pairs of foot plates or a combination of both.

KIP_V20-IA-e-1710 9
6.4 Connecting a display unit
Attention
Put the connecting cable to the display unit in a manner that it is protected against
damage.
Description of the connection cable:
terminal Color State
EXC+ [IN+] red voltage +
SIG + [OUT+] green signal +
SIG -[OUT-] white signal -
EXC -[IN- ] black voltage -
7 Operation
Information about
•Network connection (power is supplied via the connecting cable of the
display unit)
•Initial Commissioning
•Connection of peripheral devices
•Adjustment, linearization and verification (only the complete balance is
verifiable, i.e. weighing bridge in conjunction with a suitable display unit)
and the correct operation you will in the operating instructions included in the scope
of delivery of the display unit.
So a continuous optimal performance is guaranteed:
•Avoid falling load, shock loads and impacts from the side!
•For weighing operation, all objects must be placed
centrically of the weighing bridge and may not hang over
the edges or the ramps.
•Check adjustment at regular intervals.

10 KIP_V20-IA-e-1710
7.1 Operation limits
•The weighing bridges are designed extremely robust. However the load limits
according to the following table should not be exceeded!
•Depending on the type of load receptacle, the static carrying capacity, i.e. the
maximum admissible load is:
Weighing ranges 600kg 1500kg 3000kg
With centrical load 3000kg 4500kg 4500kg
With side stress 2000kg 3000kg 3000kg
With one-sided loading 1000kg 1500kg 1500kg
With single-wheel load 400kg 800kg 800kg
7.2 Operation with access ramps
•The load plate of the weighing bridge is an active weighing element, the access
ramps are passive, i.e. during the weighing process all wheels of the conveying
vehicles must rest on the load plate.
•The air gap between the load plate and the access ramps must be free. Especially
for weighing of grainy or small-piece weighing goods, the gap should be controlled
regularly and kept clear.
7.3 Load/unload weighing system
•Place the load on the scales using a lifting truck, a crane or a forklift truck. Ensure
that the load is not swinging when it is placed onto the scales.
•Lift the load first vertically at least 10 cm above the scales before it is removed or
newly placed.