Keyautomation TURBO 40 User manual

Keyautomation S.p.A
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MANUALE ISTRUZIONI
INSTRUCTION MANUAL
MANUEL D'EMPLOI
BEDIENUNGSANLEITUNG
MANUAL DE INSTRUCCIONES
MANUAL DE INSTRUÇÕES
INSTRUKCJA OBSŁUGI
GEBRUIKSHANDLEIDING
Motoriduttori per scorrevoli
Gear-motor for sliding gates
Motoreducteur pour coulissants
Getriebe für Schiebegitter
Motorreductores para rejas correderas
Motorredutores para portões de correr
Napęd silnikowy do bram przesuwnych
Voor schuivende poorten
TURBO 40
TURBO 80
TURBO 120
TURBO 160

12
ENGLISH
INDEX
IMPORTANT REMARKS 12
MODELS AND FEATURES 13
TECHNICAL DATA 13
SET PANEL 14
PREVIOUS INSPECTIONS 14
OVERALL DIMENSIONS 15
MANUAL RUNNING 15
INSTALLATION 16
FIXING 17
RACK ASSEMBLING 18
LIMIT SWITCH FIXING 19
MAINTENANCE 20
DISPOSAL 20
INDEX
IMPORTANT REMARKS
For any installation problems please contact
Key Automation S.p.A. TEL. [phone]
has the right to modify the product without previous notice; it also declines any responsibility to damage or injury to
people or things caused by improper use or wrong installation.
Please read this instruction manual very carefully before installing and programming your control unit.
• This instruction manual is only for qualified technicians, who specialize in installations and automations.
• The contents of this instruction manual do not concern the end user.
• Every programming and/or every maintenance service should be done only by qualified technicians.
AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCEWITHTHE EUROPEAN REGULATIONS IN FORCE:
EN 60204-1 (Machinery safety. electrical equipment of machines, part 1: general rules)
EN 12445 (Safe use of automated locking devices, test methods)
EN 12453 (Safe use of automated locking devices, requirements)
• The installer must provide for a device (es. magnetotermical switch) ensuring the omnipolar sectioning of the
equipment from the power supply.
The standards require a separation of the contacts of at least 3 mm in each pole (EN 60335-1).
• The plastic case has an IP55 insulation; to connect exible or rigid pipes, use pipettings having the same insulation
level.
• Installation requires mechanical and electrical skills, therefore it shall be carried out by qualied personnel only, who
can issue the Compliance Certicate concerning the whole installation (Machine Directive 2006/42/CEE, Annex IIA).
• The automated vehicular gates shall comply with the following rules: EN 13241-1, EN 12453, EN 12445 as well as any
local rule in force.
• Also the automation upstream electric system shall comply with the laws and rules in force and be car-
ried out workmanlike.
• The door thrust force adjustment shall be measured by means of a proper tool and adjusted according to
the max. limits, which EN 12453 allows.
• We recommend to make use of an emergency button, to be installed by the automation (connected to
the control unit STOP input) so that the gate may be immediately stopped
in case of danger.
• The appliance is not to be used by children or persons with reduced physical, sensory or mental capabili-
ties, or lack of experience and knowledge, unless they have been given supervision or instruction.
• Children being supervised do not play with the appliance.

13
ENGLISH
MODELS AND SPECIFICATIONS
TECHNICAL DATA
TURBO 40
CODE 900SC40 900SC41CS 900SC41CSM
Control unit - CT-101 CT-101
Power supply 230 Vac 230 Vac 230 Vac
Maximum power 300 W 300 W 300 W
Idling current 1,3 A 1,3 A 1,3 A
Capacitor 12,5 µF 12,5 µF 12,5 µF
Protection IP 44 IP 44 IP 44
Maximum thrust 16 Nm 16 Nm 16 Nm
Gate maximum speed 0,16 m/s 0,16 m/s 0,16 m/s
Maximum thrust 400 N 400 N 400 N
Gate maximum weight 400 Kg 400 Kg 400 Kg
Thermoprotection 150 °C 150 °C 150 °C
Insulation class 1 1 1
Duty cicle 30 % 30 % 30 %
Operation temperature -20° +70°C -20° +70°C -20° +70°C
Weight 12 Kg 12 Kg 12 Kg
TURBO 80
CODE 900SC50 900SC51CS 900SC51CSM 900SC71CSI 900SC5024
Control unit - CT-101 CT-101 CT-101 CT-24SU
Power supply 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac (24 Vdc)
Maximum power 450 W 450 W 450 W 360 W 150 W
Idling current 1,9 A 1,9 A 1,9 A 1,5 A 6 A
Capacitor 16 µF 16 µF 16 µF 12,5 µF -
Protection IP 44 IP 44 IP 44 IP 44 IP 44
Maximum thrust 29 Nm 29 Nm 29 Nm 29 Nm 12 Nm
Gate maximum speed 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s 0,18 m/s
Maximum thrust 650 N 650 N 650 N 650 N 400 N
Gate maximum weight 800 Kg 800 Kg 800 Kg 800 Kg 800 Kg
Thermoprotection 150 °C 150°C 150°C 150°C -
Insulation class 1 1 1 1 1
Duty cicle 30 % 30 % 30 % 60 % 80 %
Operation temperature -20° +70°C -20° +70°C -20° +70°C -20° +70°C -20° +70°C
Weight 12,5 Kg 12,5 Kg 12,5 Kg 13,5 Kg 12 Kg
TURBO 120 TURBO 160
CODE 900SC70 900SC71CS 900SC71CSM 900SC100 900SC101CS 900SC101CSM
Control unit - CT-101 CT-101 - CT-101 CT-101
Power supply 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac
Maximum power 600 W 600 W 600 W 700 W 700 W 700 W
Idling current 2,6 A 2,6 A 2,6 A 3 A 3 A 3 A
Capacitor 20 µF 20 µF 20 µF 20 µF 20 µF 20 µF
Protection IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Maximum thrust 40 Nm 40 Nm 40 Nm 40 Nm 40 Nm 40 Nm
Gate maximum speed 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s 0,16 m/s
Maximum thrust 1000 N 1000 N 1000 N 1000 N 1000 N 1000 N
Gate maximum weight 1200 Kg 1200 Kg 1200 Kg 1600 Kg 1600 Kg 1600 Kg
Thermoprotection 150 °C 150°C 150°C 150 °C 150 °C 150 °C
Insulation class 1 1 1 1 1 1
Duty cicle 30 % 30 % 30 % 30 % 30 % 30 %
Operation temperature -20° +70°C -20° +70°C -20° +70°C -20° +70°C -20° +70°C -20° +70°C
Weight 13,5 Kg 13,5 Kg 13,5 Kg 13,5 Kg 13,5 Kg 13,5 Kg
184
95
320
260

14
ENGLISH
SET PANEL
10
1
4
7
86
3
2
9
5
6
10
8
5
5
PREVIOUS INSPECTIONS
Before the installation starts, we suggest to carry out following inspections and operations:
1_ The gate framework must be strong and suitable.
2_ The gate must not show too many sideways slide skids during the running.
3_ The system of wheels/lower rail and roller/upper runner must work without too many frictions.
4_ To avoid the gate derailment you must install the stop beats of the sliding, whether at the opening or
closing, and a second upper roller/runner in full observance of the current law.
5_ Remove any manual lock in the beforehand gates.
6_ Take on the gate bottom the feed raceway of the feeding cables (Ø25-50mm) and of external connec-
tion (photocell, ash-light, key selector, etc...).
1 Gear-motor
2 Flash-light
3 Antenna.
4 Key selector
5 Photocell
6 Small columm
7 Rack
8 Limit switch
9 Warning sign
10 Stop locks

15
ENGLISH
OVERALL DIMENSIONS
MANUAL RUNNING
1_ Insert the key and turn it 90° in anticlockwise direction.
2_ Pull the knob till it is perpendicular to the gear-motor.
320mm 184mm
260mm
95mm
g.1
g.2

16
ENGLISH
INSTALLATION
Respecting the overall size, x to ground the base-plate through 4 sturdy screw-anchors (g.n.3) or drown
it into the concrete (g.n.4).
Plan for one or more sheathing for the passage of the power lines.
NB: It is necessary to know the rack dimensions to can calculate exactly the counter-plate positioning.
g.3
g.4

17
ENGLISH
FIXING
Take the lid o unscrewing the
screws (g.5).
Put the gear-motor on the plate.
Insert the two socket head screws (g.6).
g.5
g.6
g.7
It is important to lock the two socket head
screws forcefully, making sure, that the gear-
motor is steady on the ground, during the whole
gate running.
If the regulating allowed by the
rack is not sucient, it is possible to
counterbalance the gear-motor high
working on the four screws (g.7).

18
ENGLISH
RACK ASSEMBLING
Release the gear-motor as indicated by the g.1/2 and open entirely the gate. Put a rack element on the
pinion gear and fasten it to the gate with screw and spacing bars.
Move the gate manually bringing the pinion gear into line with the last spacing bar.
Fasten the rack element for good.
For a correct positioning of the other elements and to assure
their straightness, it is necessary to employ a rack
element using it as support and reference (g.9).
It is besides necessary to assure an aperture of 2 mm between
rack and pinion gear, so that the gate weight doesn’t rest on the
gear-motor pinion gear (as shown in the g.8).
2mm
89mm
89mm25mm
90mm
g.8
g.9

19
ENGLISH
LIMIT SWITCH FIXING
The gate has to be equipped with stop locks at the opening and closing, which prevent the gate derail-
ment.
The stop lock position must assure that the limit switch brackets don’t collide with the pinion gear.
Haul the gate manually at the opening leaving, depending on the gate weight, a crack from 30 to 50 mm
between the main gate and mechanical stop.
Fasten the limit switch bracket through the dowels (g.11) so that the limit switch is pressed (g.10).
Repeat the operation with the main gate at the closing.
g.10
g.11

580ISSC-50 rev04
 ®
KEY AUTOMATION (HANGZHOU) CO., LTD
No. 385, Road No.18,
Economic & Technology Development Zone,
Hangzhou, P.R.China - P.C. 310018
T. +86 571.86703900
F. +86 571.86703901
KEY - POLSKA SP. Z.o.o.
ul. Gierdziejewskiego 7
Wejscie IV, LOK 12
Warszawa 02-495 - Polska
T. +48 224.782266
F. +48 224.782267
[email protected]
www.key-polska.pl
Key Automation S.p.A
Società con unico socio
Via Alessandro Volta, 30
30020 Noventa di Piave (Ve) Italia
T. +39 0421.307.456
F. +39 0421.656.98
[email protected]
P.IVA 03627650264 C.F. 03627650264
Capitale Sociale Euro 400.000,00 i.v.
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REA VE326953
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