Comeup HV-10 User manual

Hydraulic Recovery Winch
Model: HV-10
PN: 682546
Introduction
Feature
Line pull (1
st
layer):
4,535 kg / 10,0
00 lb
( SAE J706 rating )
4,300 kg ( EN 14492-1 rating ) first layer of rope
Line speed (1
st
layer):
14
mpm
at
60 l / min
Operation pressure
:
150 bar / 2,175 psi
Brake
:
Drag brake and over-centre
valve provided for full
100% braking
Clutch (free
spool):
Pull and turn extended T-handle for rapid wire
rope payout
Recommended
wire rope:
11 mm x 27 m, 1960 N/mm2 grade,
A minimum breaking strength of 84.4 KN required
Hydraulic system:
PTO/power take off unit driven pump
Read this manual carefully
Carefully read and understand this manual before operating the winch.
Careless winch operation may result in personal injury, danger to others and
or damage to property
Information requesting or parts ordering
Please specify the followings information:
． Winch PN ． Serial number
． Part description ． Part number
． Quantity for each part
Installation
Before using the winch ensure all electrical components are in good
condition and all connections are sound.
Mounting
．
．．
．
Winch shall be mounted on a flat and hard
surface.
．
．．
．
Winch should be mounted as close to centre
and as perpendicular as possible to the
direction of the line pull.
．
．．
．
Wire rope shall be wound in an under-wound
orientation only.

．
．．
．
Eight (8) M10 x 1.5 pitch 8.8 grade w/44 N-m torque setting (maximum)
high tensile steel bolts must be used in order to sustain the loads
imposed on the winch mounting.
．
．．
．
It is always preferred to use both tie bars in the final installed configuration.
．
．．
．
If there is a rope pileup on one end of the drum, reverse the winch to
relieve the load and move your anchor point further to the centre of the
vehicle. Then you can rewind for a neat layer of the rope.
Compliance with EN 14492-1
The winch HV-10 complies with European Standard of EN-14492:2006
Power-Driven Winches and the latest Machinery Directive: 2006/42/EC
provided that the OWNER or END USER complies with all responsibilities
described below.
1. Refer to the Instruction Manual to install winch for safe winching
operation..
2. Fit a wire rope at 11 mm x 27 m grade 1960 N/mm2 or EIPS with a
minimum breaking strength of 84.4 KN to comply with EN ratings;
* Rope drives with steel wire rope shall be dimensioned
* At least 2:1 wire rope working coefficient for the first rope layer.
* At least 10:1 D/d ratio to the centre of the rope
* At least 1.5 layer of wire rope freeboard.
3. T he wire rope must be painted red for 1.6 m on both ends and at least
five (5) wraps of wire rope remained around the drum to comply with
EN ratings;
* At least two rope windings on the drum.
* Rope attachment to withstand 2.5 x the remaining static force.
4. Fit a pressure relief valve to comply with rated capacity limiter.
5. Fit an emergency stop valve to comply with emergency stop function.
6. Fit a hook with a safety latch to comply with a safety hook.

Warning
．
．．
． The winch is not to be used for transporting or lifting of personnel.
．
．．
．
The rated line pull shown is based on the first layer of rope on the drum.
．
．．
． The rope shall remain with at least 5 wraps on the drum at all times
Warranty
Comeup Industries Inc. takes the responsibility for all parts and components
to be free from defects in materials and workmanship appearing under
normal use for one year from the date of purchase.
Parts List
Item No. Description Part No. Qty
1 Hydraulic motor kit 880162 1
2 Over center valve 880145 1
3 Motor support rack 882093 1
4 Tie bar kit 880163 1
5 Tie bar kit 881172 1
6 Drum bushing 880048 2
7 Drum kit 881173 1
8 Connecting shaft kit 880165 1
9 Gearbox support rack 881135 1
10 2
nd
stage carrier 881253 1
11 1
st
stage carrier 880153 1
12 Ring gear 880154 1
13 1
st
shaft kit 880155 1
14 clutch kit 880156 1
15 Gear box kit 881315 1
16 Drag brake kit 880158 1
17 Brake disc 881127 1
18 Brake spring 881128 1
19 Brake cover kit 881317 1
20 Roller fairlead 880180 1

Winch Assembly