KIC SPS Smart Profiler Installation instructions

SPS Smart Profiler
Hardware Guide
Publication Number PTG-330310-000 Rev. C

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
i
SPS Smart Profiler Hardware Guide
Copyright © 2017 KIC. All rights reserved. Patents pending.
16120 West Bernardo Drive
San Diego, CA 92127
Phone: [phone] Fax: [phone]
A Division of Embedded Designs Inc.
This document contains information that is proprietary to KIC. Said information, is copyrighted as is all associated
software and hardware. All rights are reserved. Patents are pending.
This document and the information contained in it may not be sold, duplicated, used, or disclosed, in whole or in
part, except as specifically authorized in writing by KIC. The information contained in this document and
associated software is subject to change without notice.
There are no warranties with respect to the information contained in this document, express or implied, except as
provided by written contract between KIC and the customer.
All KIC product names and logos are trademarks of Embedded Designs, Inc. All other trademarks used herein are
the property of their respective owners.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
ii
Table of Contents
INTRODUCING THE SPS SMART PROFILER.............................................................................................................. 1
REVIEW YOUR PROFILER KIT .............................................................................................................................................2
YOUR SMART PROFILER SOFTWARE....................................................................................................................................2
SPS SMART PROFILER HARDWARE INITIALIZATION................................................................................................ 3
WARRANTY PROTECTION IMPAIRMENT ...............................................................................................................................3
THE SPS SMART PROFILER LEDS ............................................................................................................................. 4
THE SMART DOCK LEDS.......................................................................................................................................... 5
POWER THE SPS SMART PROFILER......................................................................................................................... 6
TYPICAL CHARGING TIME .................................................................................................................................................6
BATTERY LED BEHAVIOR..................................................................................................................................................6
THE POWER BUTTON ......................................................................................................................................................6
SET UP THE SPS SMART PROFILER.......................................................................................................................... 7
CHOOSING THE MODE OF PROFILING .................................................................................................................... 8
DATALOG MODE ............................................................................................................................................................8
WIRELESS MODE..........................................................................................................................................................11
HARDWARE STATUS:LED STATUS WINDOW .....................................................................................................................14
USING THE THERMAL SHIELD............................................................................................................................... 15
SAFE HANDLING AFTER EXITING THE OVEN ......................................................................................................... 16
SAFELY REMOVE THE PROFILER FROM THE OVEN ................................................................................................................16
SAFELY REMOVE THE PROFILER FROM THE SHIELD...............................................................................................................17
SPECIFICATIONS AND NORMAL ENVIRONMENTAL CONDITIONS ......................................................................... 18
CLEANING PROCEDURE ..................................................................................................................................................18
REGULATORY COMPLIANCE ................................................................................................................................. 19
CALIBRATING THE SPS SMART PROFILER ............................................................................................................. 20
ESTABLISH COMMUNICATION ..........................................................................................................................................20
SPECIFY THE CJREF OFFSET ............................................................................................................................................22
SPECIFY THE GAIN ADJUSTMENT.......................................................................................................................................23
CONTACT KIC ....................................................................................................................................................... 24

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
1
Introducing the SPS Smart Profiler
Built with the latest data processing and wireless technologies available –a smart device
The SPS (Smart Profiling System) Smart Profiler and Smart Dock are packed with the latest in data processing
and wireless technologies.
Sampling capabilities up to 50 readings per second
Real-time data collection through a secure, private Wi-Fi network with Smart Profiler and Smart Dock
pairing using ANT technology
The latest in durable high temperature rated materials.
NiMH rechargeable batteries make for a reliable and safe power source
Profile Stacking: Store multiple profile runs in a row before downloading
KIC Mobile Sync and Mobile Profile Viewer app: view profile data and graphs on your mobile device
The SPS Smart Profiler stands out as the best and “smartest” temperature profiling data collection system available.
The hardware is the best in temperature tolerance design using an LCP (Liquid Crystal Polymer) enclosure for
better protection and faster cooldown between profiles. The design of the SPS thermal shields allows for easy and
secure opening and closing, durability that meets the most stringent of drop tests, and temperature tolerance
capabilities that exceed all previous KIC profiler and shield models.
The SPS Smart Profiler is available in 7, 9, and 12 channel versions using standard type K thermocouples. Thermal
profile data are conveniently transferred to your computer via a USB connection or real-time via Wi-Fi depending
on the model. With complex power management algorithms and state-of-the-art circuitry, the SPS allows for long
use between charges and longer battery life. Recharging and powering can be done via the USB cable when
connected to a computer or to a wall socket.
The SPS Smart Profiler raises the bar for Smart Factory systems and is another of the many smart devices and
systems KIC offers to improve your production quality, productivity, and documentation.
Refer to this hardware guide for additional information when you see this warning symbol.
This symbol indicates HOT SURFACE on the SPS Smart Profiler and shield. It is used in this guide
anywhere where warnings are indicating safety procedures or warnings concerning hot surfaces.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
2
Review Your Profiler Kit
Upon receiving your profiler kit, check it to make sure that all the required components are there. The specific
contents of your kit will match the configuration—datalog or wireless—that you ordered. The full catalog of parts
appears below.
Part Description
SPS Smart Profiler - datalog or Wi-Fi model (7, 9, or 12-channel)
Smart Dock (Wi-Fi models only)
AC charger/power supply
USB communication cable (A-Male/Micro-B)
Thermal shield
Thermocouples (7, 9 or 12—standard type K)
Aluminum tape for attaching thermocouples
Scissors for cutting the tape
Gloves for handling the profiler and test product, hot from the thermal process
SPS Smart Profiler Getting Started Guide
SPS Smart Profiler CD containing:
Profiling Software 2G
SPS Smart Profiler Hardware Guide
Profiling Software 2G User Manual
USB Software Dongle Key (Needed to run the Profiling Software 2G )
Calibration Certificate
Carrying Case
Your Smart Profiler Software
Profiling Software 2G provides all the tools you need for thermal profiling with your SPS Smart Profiler. It
lets you set operating parameters, monitor your hardware, graphically display analytical data, and manage multiple
profile data sets. While this Hardware Guide uses images from the Profiling Software 2G to illustrate procedures,
you may use the SPS Smart Profiler with KIC’s automatic system software.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
3
SPS Smart Profiler Hardware Initialization
To begin profiling in either datalog or Wi-Fi mode, you must first set up your SPS Smart Profiler for use on your
PC. Both modes communicate to the computer through a standard USB port –datalog mode uses a cable,
Transmitter (Wi-Fi) mode uses the Smart Dock. If the computer has no available USB ports, use a standard 2-8 port
hub to add an open port.
Note:Install Profiling Software 2G BEFORE connecting the SPS Smart Profiler hardware to the
computer. Connecting the hardware before the software is installed may result in Windows OS
selecting the incorrect driver for the device and it will not connect to the software.
The normal setup routine must follow the sequence shown below:
1. Install the software.
2. Install the USB security dongle.
3. Connect the SPS Smart Profiler hardware to the computer.
Note: When connecting the SPS Smart Profiler to laptop computers that utilize a floating ground
connection (2-prong power plug) manually ground the laptop before connecting the SPS Smart
Profiler. This procedure will prevent unwanted electrical interference that may distort the temperature
data collected by the SPS Smart Profiler.
If you have any questions or need assistance connecting your hardware, contact KIC Technical Support
[email protected].
Warranty Protection Impairment
Caution: RISK OF VIOLATION OF WARRANTY
Improper handling may limit our liability for damage to equipment and may also violate your
instrument warranty. As well improper handling or use could impair the protection provided by
the equipment.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
4
The SPS Smart Profiler LEDs
LED Name/
Icon/Color
Mode
LED Behavior
Mode Description
Battery
Charging
Combined solid
and flashing.
See description
Plugged into USB for charging.
Each LED represents 1/3rd of battery capacity.
Starting from the left the lights go from
flashing to solid as the battery charge fills.
Full charge when all 3 are solid.
Using battery
power
Flashing every 3
seconds
LEDs will flash depending on amount of charge
left.
Minimum to 1/3rd charge left –LED 1
1/3rd to 2/3rd charge left –LED 1-2
2/3rd to full charge left –LED 1-2-3
Alert
Not Ready
Solid On
Cannot profile: due to TC 1 missing, TCs too
hot, SPS too hot, Battery too low, startup
failure, voltage too low to charge or memory
full. Plug into PC and software to identify alert.
Ready
Off
Ready to begin profiling.
Data Collection
Profiling
Fast Flashing
Profiling in progress.
Profile Complete
Flashing every 3
seconds
One or more profiles are complete and stored
in memory.
Data Empty
Off
No profiles stored in memory.
Wi-Fi
No
Communications
Off
Wi-Fi not in use or not available.
Wi-Fi In Use
Fast flashing
When profiling or downloading.
Wi-Fi Ready
Slow flashing
Flashing every 3 seconds when paired with
Smart Dock
Beacon
Flashing
Beacon mode starts when device is tapped.
LED flashes until SPS finds a Smart Dock beacon
and pairs with it to make private Wi-Fi
connection.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
5
The Smart Dock LEDs
LED Name/
Icon/Color
Mode
LED Behavior
Mode Description
Power
Power
Solid
Power to Smart Dock from USB established
Alert
Not Ready
Solid On
Cannot profile: due to TC 1 missing, TCs too
hot, SPS too hot, Battery too low, startup
failure, voltage too low to charge or memory
full. Plug into PC and software to identify alert.
Ready
Off
Ready to begin profiling.
Data Collection
Profiling
Fast Flashing
Profiling in progress.
Profile Complete
Flashing every 3
seconds
One or more profiles are complete and stored
in SPS memory.
Data Empty
Off
No profiles stored in SPS memory.
Wi-Fi
No
Communications
Off
Wi-Fi not in use or not available.
Wi-Fi In Use
Fast flashing
When profiling or downloading.
Wi-Fi Ready
Slow flashing
Flashing every 3 seconds when paired with
Smart Dock
Beacon
Flashing
Beacon mode starts when device is tapped.
LED flashes for 30 seconds waiting for
compatible device to pair. During this time
Smart Dock will automatically pair with a
compatible device within range.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
6
Power the SPS Smart Profiler
The SPS is powered by an internal NiMH battery pack. You charge the battery using the USB cable into your
computer or the USB cable into the plugged-in AC charger.
Typical Charging Time
Normal Charge –4 hours
NOTE: If the Alert LED is lit and the software indicates the battery is low, but you need to get a profile done, you
can charge it for a minimum of 10 minutes to clear the alert and run one profile.
Battery LED Behavior
LED Name/
Icon/Color
Mode
LED
Behavior
Mode Description
Battery
Charging
Combined
solid and
flashing.
See
description
Plugged into USB (or AC charger) for charging.
Each LED represents 1/3rd of battery capacity.
Starting from the left the lights go from
flashing to solid as the battery charge fills.
Full charge when all 3 are solid.
Using battery
power
Flashing
every 3
seconds
LEDs will flash depending on amount of charge
left.
Minimum to 1/3rd charge left –LED 1
1/3rd to 2/3rd charge left –LED 1-2
2/3rd to full charge left –LED 1-2-3
The Power Button
Push power button momentarily to turn on or off
Hold power button for 10 seconds for a hard reset of the hardware

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
7
Set Up the SPS Smart Profiler
In datalog mode, the profiler records data as it moves through the thermal process that it later will transfer to the
computer through a cable.
Note: Once the Profiling Software 2G is installed and running, whenever you connect an SPS Smart Profiler to a
USB port, a message in the lower right of the screen reports whether the device is connected or not. This is true for
the Smart Dock as well:

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
8
Choosing the Mode of Profiling
Datalog Mode
1. Launch Profiling Software 2G. Your Profiling
Software USB Security Dongle is required to use
all features in the software.
2. Use the communication cable to connect the SPS
Smart Profiler to a USB port on the computer.
3. A message appears confirming the powered
connection.
4. From the Main screen, click on the Globe button
to display the Global Preferences screen.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
9
5. The software shows the SPS Smart Profiler as
detected in the Profiling Hardware panel and
displays radio button choices for specifying the
communication mode.
6. Click the radio button for Datalogger, followed by
the Save (green check) button:
7. Click OK on the message boxes (no messages
appear if the Datalogger radio button was already
selected).
You are returned to the Main screen.
8. When the Main screen appears, click the
Hardware Status button.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
10
9. The Hardware Status screen appears, showing the
status of the profiler, and confirming that the
software is connected to the SPS Smart Profiler
and receiving live readings.
Note: The Profiler panel displays live temperature
values and the current battery voltage. TC
connections display the live temperature or appear
as open (opn) if no TC is connected.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
11
Wireless Mode
1. Launch Profiling Software 2G. Your Profiling
Software USB Security Dongle is required to
use all features in the software.
2. Use the communication cable to connect the SPS
Smart Profiler to a USB port on the computer.
3. A message appears, confirming the powered
connection
4. From the Main screen, click on the Globe button
to display the Global Preferences screen.
5. The software shows the SPS Smart Profiler as
detected in the Profiling Hardware panel, and
displays radio button choices for specifying the
communication mode.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
12
6. Click the radio button for Transmitter,
followed by the Save (green check) button
7. Click OK on the message boxes. You will then
be returned to the main screen.
8. Remove the cable from the SPS and insert it into
the Smart Dock.
9. Tap the SPS on the Smart Dock to pair it.
10. The ANT blue LED on both devices flashes
until the devices are paired.
11. The Wi-Fi orange LED on both devices flashes
every 3 seconds indicating a successful Wi-Fi
connection.
12. When the Main screen appears, click the
Hardware Status button.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
13
13. The Hardware Status screen appears, showing
the status of the profiler, and confirming that the
software is receiving the live Wi-Fi signal from
the SPS Smart Profiler.
Note: The Profiler panel displays live
temperature values and the current battery
voltage. TC connections display the live
temperature or appear as open (opn) if no TC is
connected.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
14
Hardware Status: LED Status Window
With the SPS connect you can access an LED Status Window from the Hardware Status screen. This pop up
window will indicate the matching status of the SPS LEDs on the SPS hardware, along with brief status
descriptions. This will allow you to identify the state or mode of the SPS based on the LED display.
Battery indicates percent of battery charge.
Alert (if LED is on) will list any and all alerts in the list box.
Data LED status will indicate the number of profiles currently stored in the SPS with access for information on the
stored profiles and the ability to download them. It also displays the amount of available storage (as a percentage).
Wi-Fi indicates the signal strength of the Wi-Fi connection to the Smart Dock (displayed as a percentage).
ANT will list if the SPS is paired with a Smart Dock or not.
Battery Saver indicates the time in minutes the SPS will turn off automatically if left idle.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
15
Using the Thermal Shield
The SPS Smart Profiler kit includes a thermal shield—a stainless steel enclosure that protects the profiler against
extreme heat during runs through a thermal process. Your shield may have a stainless outer surface, or Cool Touch –
a special heat insulating material that makes the shield more comfortable to handle after absorbing oven heat.
Caution: The SPS Smart Profiler’s maximum internal temperature is 85  C. ALWAYS use the thermal
shield to protect the SPS Smart Profiler from heat damage.
Note: Gloves are required when the profiler has just
emerged from the oven. Your profiler kit includes a
pair of specially selected safety gloves.
1. The top side of the shield has the latching tab
and hooks on it. Place the SPS Smart Profiler
into the bottom half of the shield.
2. Make sure the thermocouple wires clear the
sides and exit from the front of the shield.
3. Close the lid of the shield and rotate the latch downward to lock it in place, being careful not to damage exiting
wires.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
16
Safe Handling after Exiting the Oven
As the profiler emerges from the oven, its shield will be too hot to touch. Your profiler kit includes a pair of safety
gloves, and it is absolutely required that you use these gloves for handling the unit after an oven run.
The safety gloves provided with your profiler kit feature a fabric construction that is rated to permit holding an
object heated to 120°C (250°F) for up to 30 seconds. Operators should never hold a profiler longer than 30 seconds
and should only hold it as long as needed to move it safely to a workbench or other appropriate flat surface.
Caution: Never substitute gloves that are not rated for similar temperature and holding cycle
specifications. Contact your profiler manufacturer for replacement or extra pairs.
Safely Remove the Profiler from the Oven
Hot Surface: Wear the safety gloves supplied with
your profiler kit during this procedure.
1. As the PCB reaches the end of the conveyor, carefully
support the board with a gloved hand.
2. Matching the speed of the conveyor, slowly move the board away from the oven keeping the thermocouple
wires away from any entangling machinery.
3. As the profiler reaches the end of the conveyor, carefully
support it with your other gloved hand.
4. Carry the PCB and profiler away from the oven area, and place the shielded profiler on a flat, level surface that
is unaffected by the unit’s heat.
5. Follow the procedure titled Safely Remove the Profiler from the Shield.

SPS Smart Profiler Hardware Guide PTG-330310-000 Rev. C
17
Safely Remove the Profiler from the Shield
Hot Surface: Wear the safety gloves
supplied with your profiler kit
during this procedure.
1. Carefully pull up on the latch to open the
shield.
2. Carefully lift the profiler out of the shield.
3. If desired, you can place the profiler and/or shield in front of a fan or other cooling station arrangement to aid in
the cooling process.