Kino Flo Flathead 80 User manual

Operation Manual
Flathead 80 System
w/Foto-Flo Ballast

Flathead 80 System includes:
CFX-4808
Flathead Fixture MTP-K81 Mounting plate
BAL-422-120 or
BAL-422-230
Foto-Flo 400 Ballast
X2
X16-25
4Bank Extension, 25ft.
X 2
2

Insert lamps into both lamp holders. Twist ¼ turn to make
electrical contact.
The gel frame is secured to the fixture by 4 spring-loaded pins. Align the
pins of the gel frame with the oval receptacle holes on the edge of the
fixture. Pull back the pins and release into the receptacles to properly
secure the gel frame.
3
(A) (B)
A) The Gel Frame comes with
Gel Clips. Cut the gel to size and
use the Clips to fasten the gel to
the Frame.
B) Another method is to apply
transfer tape directly to the gel
frame. The clips are not
necessary when taping the gel.

Place the long edge of the Louver into the lower channel containing a set of
leaf springs. Press down on the Louver and slip the upper edge of the
louver into the upper channel of the fixture. To remove reverse the
procedure.
The Flathead 80 is designed to operate on a Junior stand,
hang from a Junior pipe hanger or mount directly to a set wall.
Mount Plate Operation
Align the center pin of the mounting
plate to the center hole on the mating
plate. Rotate plate clockwise until the
four shoulder rivets drop into the
receptacle. A locking pin will snap into
place when the plate is properly
seated.
To remove the plate, pull up on the
locking pin and reverse the mounting
procedure.
4

To loosen or tighten the Lollipop
turn Lock Lever . The Lever can be
adjusted so a 180 degree turn
provides the necessary clamping
strength. Reorienting the Lever
allows for further tightening or
loosening of the clamp.
5
To reorient the Lock Lever, pull
Lever away from mount. This
disengages the Lever from the
screw mechanism and allows it to
be reoriented.
Note: You can also use a
screwdriver to adjust the travel. Pull
back on Lever and adjust the
screw in the center of the Lever.
Mounted on a Junior Stand

Mounting To A Set Wall
The Flathead 80 has screw points within the fixture to allow it
to be fastened flat against a surface.
6
Cardholder
The Flathead 80 is equipped with unique cardholder corner
brackets that allow foam core panels to be clipped in place.

To insert the cable, align the key
ways on the extension cable with the
circular receptacle on the ballast.
Rotate the locking ring until it clicks
into the lock position. Lamps can
operate as far as 75 feet from the
ballast. (3 x 25ft extensions)
W
ARNING!
1)
A
LWAYS TURN OFF THE BALLAST BEFORE connecting or
disconnecting Lamps, Harnesses or Extension Cables.
2) Use only with Sine wave inverters. Do not operate on SCR
dimmers.
3) If powering the ballasts through a Dimmer Pack set the
Dimmer to Non-Dim Mode.
Ballast Operation
The 120 VAC Ballast requires 110 to 130 Volts AC 50/60 Hertz on an
earth grounded circuit; the 230 VAC Ballast requires 220 to 240 Volts
AC on an earth grounded circuit. The electronic Ballast operates at a
high frequency of 25KHz. It is dead–quiet, instant–on and lightweight.
The Ballast operates remote from the fixture. Connect the Extension
cable to the Ballast and the Flathead Fixture. After the lamps are
properly installed the Ballast can be turned on.
Cold Temperature Operation
The Select Ballast series is designed to operate at temperatures from
14F to 122F (–10C to +50C). In cold temperatures, the Ballast may
not strike the lamp (s) instantly. Switch the Ballast to OFF, wait seven
seconds and try again. If the Ballast does not strike after two or three
attempts, turn off the Ballast, check that the Extension and the
Flathead connections are secure and re-strike. Once operating for a
few minutes, the Lamps should re-strike instantly.
7

Lamp Switching
The Flathead 80 operates on two
Foto-Flo 400 4 Bank Ballasts. The
multi-pin connectors on the side of
the fixture are numbered 1and 2.
Ballast 1operates the four inner
lamps, Ballast 2operates the four
outside lamps as illustrated below.
1
2
3
4
5
6
7
8
Switch Positions
8
1 2
Each switch controls two lamps.
Ballast 1 ( Inner 4 Lamps )
Switch 1 controls lamp positions 3 & 6
Switch 2 controls lamp positions 4 & 5
Ballast 2 ( Outer 4 Lamps )
Switch 1 controls lamp positions 2 & 7
Switch 2 controls lamp positions 1 & 8

9
REF-I80
Flathead 80
Reflecto
r
X16-12
Extension, 12ft
MTP-IB
Cardholder
GFR-I80
Flathead 80
Gel Frame
LVR-I80-S
Flathead 80
Louver-Silver
LVR-I80-B
Louver- Black
KAS-F80-1 KAS-F80-2
Part Weight
Number Description Dimensions (Empty) Holds
KAS-F80-1 Flathead 80 ship case (1)
137cm x 25.4cm x 72.5cm 22.1 Kg System (1)
54” x 10” x 28.5” 49lb Flathead 80
KAS-F80-2 Flathead 80 ship case (2) 54” x 15” x 34.5” 87lb Flathead 80
1 137cm x 38cm x 87.5cm 39.2Kg Systems (2)

Dimensions Weight w/ Lamps Lamps Lamp Type
51” x 24” x 4” 26lb 8 F40T12
129.5cm x 61cm x 10cm 11.7Kg
Bal-422-120
Input Voltage: 120 VAC 50/60Hz
Output Frequency: 25kHz
Amperage: F40/4.8A
Lamp switching: 4 / 2 / off
Ballast size: 9.5” X 9” X 2.5”
24cm X 23cm X 6.5cm
Weight: 4.3lb / 1.9Kg
BAL-422-230
Input Voltage: 230 VAC 50/60Hz
Output Frequency: 25kHz
Amperage: F40/2.4A
Lamp switching: 4 / 2 / off
Ballast size: 9.5” X 9” X 2.5”
24cm X 23cm X 6.5cm
Weight: 5.5lb / 2.5Kg
10

Environmental: Disposal of Old Electrical & Electronic Equipment.
11
Rev 10-05-2005
Part No. 3100032
Kino Flo, Inc. 2840 N. Hollywood Way, Burbank, CA 91505, USA
This symbol on the product or on its packaging indicates that this product
shall not be treated as household waste. This product is made of recyclable
materials and should be disposed of in accordance with local and state
regulations.
Tel: [phone] website: www.kinoflo.com