KINSHOFER AUGERTORQUE SB Series User manual

HYDRAULIC BREAKER
OPERATORS MANUAL
SB RANGE
Document No: 99-95 518001 - Rev 1 Doc Date: 27-05-2021Part No: 51-8901/ 51-8902
www.augertorque.com
99-95526001 - ISSUE 1-1 ENGLISH

2
Copyright
A
ll rights reserved.
D
o not duplicate, edit, translate, or distribute this document to third parties, no
r
s
ave as a digital document, without explicit authorization by the manufacturer.
C
opies can be obtained from the manufacturer for a minimal fee.
S
ubject to changes incurred through continuing product development a
nd
i
mprovement.
E
ditor of the original operating instructions* and
M
anufacturer of the attachment:
A
uger Torque Europe Limited
H
azleton
C
heltenham
E
ngland
T
el.: [phone]
F
ax: [phone]
E
mail: [e-mail]
www.
augertorque.com
*
The Original Operating Instructions, for which the manufacturer accept
s
r
esponsibility, is the language German. All other languages are
a
T
ranslation of the Original Operating Instructions.

3
Table of Contents
1. Important notes ......................................................................................................................................6
1.1. Safety instructions....................................................................................................................................6
1.2. Protection measures and safety...............................................................................................................7
1.3. Statutory safety and accident prevention.................................................................................................7
1.3.1. Safety guidelines for vibrations and noise emissions...............................................................................7
1.4. Explanation of symbols ............................................................................................................................8
1.5. Notice, danger and warning signs............................................................................................................9
1.6. Requisite personnel................................................................................................................................10
1.7. Personal safety equipment (PSE)..........................................................................................................11
1.8. Damage to health due to vibrations........................................................................................................12
1.9. Residual risks.........................................................................................................................................13
1.10. Type plates.............................................................................................................................................15
1.11. Transport, Unloading and Packaging.....................................................................................................15
1.12. Hydraulic breaker lifting points and storage...........................................................................................16
1.13. Incoming goods inspection.....................................................................................................................17
2. Product information.............................................................................................................................18
2.1. Product overview....................................................................................................................................18
2.2. Intended use...........................................................................................................................................19
2.3. Restrictions.............................................................................................................................................19
2.4. Foreseeable misuse...............................................................................................................................20
2.5. Safety stickers........................................................................................................................................20
3. Technical Information..........................................................................................................................21
3.1. Requirements of the carrier machine.....................................................................................................21
3.2. Operating pressure and oil flow..............................................................................................................21
3.3. Dimensions and technical data ..............................................................................................................22
3.4. Noise emissions and sound power levels ..............................................................................................23
4. Installation and initial operation .........................................................................................................24
4.1. Assembling onto the carrier machine.....................................................................................................24

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4.2. Assemble the adapter on the hydraulic breaker.....................................................................................25
4.2.1. Hole patterns..........................................................................................................................................26
4.3. Assembly and dismantling onto the carrier machine..............................................................................27
4.4. Assembly inspection...............................................................................................................................28
4.5. Functional checks...................................................................................................................................28
4.6. Troubleshooting......................................................................................................................................29
4.7. Commissioning.......................................................................................................................................30
4.8. Operation of the hydraulic breaker.........................................................................................................30
4.8.1. Gas support - nitrogen N2.......................................................................................................................32
4.8.2. Tool change............................................................................................................................................34
4.8.3. Setting the stroke rate ............................................................................................................................35
5. Shut down.............................................................................................................................................36
5.1. Dismantling.............................................................................................................................................36
6. Cleaning and care.................................................................................................................................37
7. Maintenance and service.....................................................................................................................38
7.1. Maintenance...........................................................................................................................................38
7.1.1. Maintenance check list...........................................................................................................................39
7.1.2. Daily maintenance..................................................................................................................................40
7.1.3. Wear inspection......................................................................................................................................40
7.1.4. Greasing points ......................................................................................................................................41
7.1.5. Check after 50 operating hours..............................................................................................................42
7.1.6. Internal threads of hydraulic fittings........................................................................................................43
7.1.7. Annual maintenance...............................................................................................................................43
7.1.8. Commissioning after being shut down for 1 month or more...................................................................43
7.1.9. Storage from 1 month.............................................................................................................................44
7.1.10. Replace the hydraulic components every 6 years.............................................................................44
7.2. Repair and welding work........................................................................................................................44
7.3. Accessories, spare parts and wearing parts ..........................................................................................45
7.4. Oil and grease........................................................................................................................................46

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7.5. Disposal..................................................................................................................................................46
8. Claims, warranty and liability..............................................................................................................47
8.1. Complaint ...............................................................................................................................................47
8.2. Warranty and liability..............................................................................................................................47
9. Certificate of Inspection ......................................................................................................................48
10. EC Declaration of conformity..............................................................................................................49

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1. Important notes
These instructions apply to the attachment pictured on the title page, which was
developed and produced with the utmost dedication. Technical information,
mounting and maintenance instructions are provided in this manual.
Service manual and spare parts list
A service manual is available upon request for carrying out repairs on
premium line products. A spare parts list can be ordered for all products.
We will be happy to help if you have any questions about the product.
The telephone / fax numbers and the e-mail / Internet addresses are provided at
the end of this operating manual.
In order to receive quick and accurate service, state the serial number of the
attachment.
The serial number is provided on the type plate, on the delivery
documents, on the receipt on the conformity declaration and engraved on
the attachment.
WARNING
If the delivered attachment is not properly installed, operated and maintained,
the attachment and/or carried load could fall down causing serious injuries or
damage to property.
Installation, operation and maintenance of the attachment may only be carried
out by authorised, trained and experienced personnel.
Before beginning, these personnel must read and understand the following
information:
•the operating and safety instructions for the attachment
•the separate "Safety instructions" booklet (see Safety instructions
chapter)
•
the instructions for the carrier and other equipment, such as a quick
coupler
Failure to observe these instructions may lead to accidents, downtimes, and
loss of warranty.
1.1. Safety instructions
These operating instructions are valid only in conjunction with the “Safety
instructions”booklet, which is delivered with every attachment.
If the booklet is missing, it can be requested free of charge for all EU
languages using article number 194079333.
In the event of discrepancies between these operating instructions and the
“Safety instructions”booklet, the information in these operating instructions
shall have priority.

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1.2. Protection measures and safety
WARNING
The installer, operator and maintenance personnel must wear personal
safety equipment (PSE) and comply with the safety regulations
in force in
the country in which the attachment is used.
DANGER
The manufacturer shall assume no liability in the event of accidents in which
the fitter, operator or maintenance personnel does not wear suitable personal
safety equipment (PSE), does not maintain it properly or it is defective.
1.3. Statutory safety and accident prevention
The following regulations apply:
European directives
EC Directive 2006/42/EC
EC Directive 2003/37/EC
Harmonised standards used:
DIN EN ISO 4413 Hydraulic fluid power – General rules
DIN EN 474-1 Earth-moving machinery – Safety
DIN EN ISO 12100 Safety of machinery – General design principles
German standards used:
DIN 15428 Lifting equipment – Technical delivery conditions
Safety and health rules at work – BGR (Germany)
BGR A1 Basic principle of prevention
BGR 137 Handling of hydraulic liquids
BGR 500 Operation of work equipment
Safety and health regulations for your country
1.3.1. Safety guidelines for vibrations and noise emissions
European Directive
Directive 2002/44/EC - Vibration
Directive 2000/14/EC - Noise emission
Harmonised standards used:
DIN EN ISO 11200 Acoustics - Noise emitted by machinery and equipment
DIN EN ISO 3744 Sound pressure measurement - Noise power and noise
energy levels
EC
DIN EN ISO
BGR
LOCAL
EC
DIN EN ISO

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1.4. Explanation of symbols
The following classifications are defined according to ANSI Z535.6-2011 (based
on ISO 3864) and provide immediate information on the degree of hazard.
NOTICE
In order to avoid personal injury and damage to property, all instructions
following these safety signs must be followed.
Safety signs
Description
Signal word DANGER
Extremely dangerous situation, where failure to observe the safety instruction will lead
to death or serious injury.
Signal word WARNING
Dangerous situation, where failure to observe the safety instruction could lead to death
or serious injury.
Signal word CAUTION
Dangerous situation, where failure to observe the safety instruction could lead to minor
injuries.
Signal word NOTICE
Indicates improper handling which can lead to damage to property.
This symbol indicates a Notice of important information.
This symbol highlights information as well as useful tips and recommendations
for efficient and trouble-free operation.
Symbol
classification

9
1.5. Notice, danger and warning signs
During the planning and manufacture of this device, great care was taken to
ensure that it can be operated safely and efficiently.
Information, danger and warning signs
required for the use of the device,
as well as the legally prescribed signs, are positioned in a clearly visible and
safe manner.
If any of the signage is damaged during transport or on site, it must be
replaced immediately.
Notice, warning, danger, and prohibited signs
Description
Observe all information and instructions in the operating
manual.
Close off and secure the danger area.
Keep a safe distance of 15 m during operation.
Warning: Danger of injury:
Before disconnecting the hydraulic connections, bleed the
hydraulic pressure off of the lines.
WARNING: Danger of injury:
Falling material.
Warning: Danger to life:
High-voltage lines safety clearance.
WARNING: Danger of injury:
Do not operate/drive on terrain contours, steep gradients,
or critical ground conditions - risk of tipping.
WARNING: Danger of injury:
Hot surface (danger of burns).
WARNING: Danger of injury:
Close the protective screen/cabin - protection against
stone impact.
WARNING: Danger to life:
Electrical potential (electric shock).
Greasing points
WARNING: Danger of injury:
DO NOT lubricate or adjust the machine during operation.

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1.6. Requisite personnel
DANGER
Danger in case of insufficiently-qualified individuals!
Inadequately-qualified individuals cannot assess the risks of operating the
machine; they place themselves or others in danger of severe or fatal injury!
•Permit only qualified personnel to perform all tasks.
•Keep all insufficiently-qualified individuals away from the work site.
Various duties described within this operating manual present distinct
challenges to associated personnel.
In choosing personnel, always follow applicable age- and job-related
regulations!
Consider as personnel only those individuals who can be depended upon to
do their work reliably.
Individuals whose reactions are compromised by use of drugs, alcohol, or
medications are not authorized.
Instructed persons are those individuals who have been thoroughly and
verifiably instructed in the tasks entrusted to them and the possible dangers
involved.
Personnel are to be instructed at regular intervals. For improved tracking,
create an instruction log containing at least: the following information:
•Date
•Trainee's name
•Type/subject of instruction
•Instructor's name
•Signature fields for the instructor and the trainee
These installation instructions are aimed at the following target groups:
•Service personnel of the manufacturer.
•Workshop personnel of a certified partner.
Personnel who carry out the installation and commissioning work.
Personnel who carry out the installation and commissioning work. They are
professionally trained and have successfully completed manufacturer's training.
Insufficient
qualifications
Personnel qualifications
Instructed persons
Instruction
Target groups
Service personnel
Manufacturer
Certified partner's
workshop personnel

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1.7. Personal safety equipment (PSE)
CAUTION
Personal safety equipment (PSE
) serves to protect individuals' health and
safety in the workplace.
The potential hazards covered with the help of the personal safety equipment
include:
» Physical, chemical, biological and electrical hazards,
» Hazards due to heat, sparks and fire
» As well as hazards due to fine dust in the air.
NOTICE
The following mandatory signs and prohibition signs used in this operating
manual and on the machine indicate to the user that these safety measures
are required and must be followed at all times during operation:
Symbol
Regulatory sign
Protective clothing
Protective clothing consists of a closely-fitting, non-flammable overall having low
resistance to tearing, narrow sleeves, and without protruding parts.
It serves chiefly to protect against entrapment by moving parts.
Also, do not wear rings, chains, or other jewellery.
Protective gloves
Wearing protective gloves protects the hands from liquids harmful to the skin,
injuries such as abrasions and minor cuts.
Safety shoes
Safety shoes protect the feet from crushing, from falling objects,
and from slipping on slick surfaces.
Protective helmet
A protective helmet shields the head from falling objects, swinging loads,
and collisions with fixed objects.
Safety glasses
Safety glasses serve to protect eyes from flying objects and
splattering liquids.
Face protection
The face protection protects the whole face from sparks, flying
parts and from splashing oils, chemicals or other liquids.
Hearing protection
By wearing hearing protection, such as e.g. capsule hearing protection or
earplugs, permanent hearing damage caused by high
noise levels (engine or machine noise) can be prevented.
Hair nets
For longer, loose hair, make sure that the operator or user wears a
hair net. This prevents possible entanglement in moving, tilting
or rotating machine parts.
Symbol
Prohibition sign
Open clothing
Care must be taken that no open, wide or loose clothing is worn,
so that it cannot get caught in moving, rotating, tilting or rotating
machine parts!

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1.8. Damage to health due to vibrations
WARNING
Vibrations can cause damage to health.
The max. daily stipulated working shall not be exceeded.
EC Directive 2002/44/EC
Exposure limit values and action levels for full body vibrations
(standardised to a reference time period of 8 hours daily):
1. Exposure limit value determined as 1.15 m/s2
Or, if desired by a member state:
Vibration exposure value determined as 21 m/s1.75 .
2. Action value determined as 0.55 m/s2
Or, if desired by a member state:
Vibration exposure value determined as 9.1 m/s1.75 .
Vibrations arising during operation and transferred to the carrier machine and
the operator. The intensity of these vibrations varies depending on the
material being processed.
The maximum working time for which the operator is permitted to be exposed
to these vibrations in any given day, is stipulated in the following table:
Intensity of the vibrations
Max. daily working time [h]
Light
8
Moderate
6
Heavy
4

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1.9. Residual risks
The following section identifies residual risks that were ascertained on the
basis of a risk assessment.
To reduce the risk of personal injury and property damage and to prevent
dangerous situations, this and ensuing sections present specific safety
information to be taken into account.
DANGER
Suspended loads
Life-threatening danger from suspended loads!
Falling loads can lead to severe injury, including death.
•Never walk beneath suspended loads.
•Move loads only under supervision.
•Ensure that loads are balanced.
•Remove and secure the load before leaving the work site.
Do not impede the machine in the work area.
NOTICE
Structural modifications
No structural modifications or changes to settings may be made to the
attachment or its components!
Unauthorized alterations may lead to the loss of operational reliability, property
damage, or may void the warranty.
•Follow directives as they are described in these operating instructions.
•If you have additional questions, contact the manufacturer.
•Do not weld the attachment until after
•you have consulted the manufacturer
•and received welding instructions.
•Do not tamper with safety devices under any circumstances.
WARNING
Incorrect replacement parts
Incorrect replacement parts pose a danger of injury!
Incorrect or faulty replacement parts compromise on-the-
job safety and can
cause serious injury or lead to malfunctions, damage t
o the machine, or
complete failure.
•Use only approved, original spare parts.
•Original spare parts can be acquired from distributors or directly from
the manufacturer.
•
For questions to the suitability of components, accessories, and
replacement parts:
Contact the on-site operations manager or the manufacturer.
CAUTION
Noise
Hearing loss resulting from noise!
The noise from operating the grab can cause permanent hearing loss.
•Always wear hearing protection when at work.
•During operation, see that no one is within 10 meters
of the machine or
the grab.
•Personnel in the danger zone: Cease work immediately!

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NOTICE
Environmental hazards
Incorrect handling or disposal of materials hazardous to the environment can
cause significant environmental damage.
•Remove old or excess grease from lubrication points.
•Collect waste oil and grease in suitable containers.
•Observe local regulations for waste disposal.
•Immediately initiate suitable countermeasures if dangerous materials enter
the environment, and inform the appropriate local authorities.
WARNING
Hydraulic systems
Life-threatening danger from hydraulic energy!
Hydraulic energy can cause serious injury, including death. Hydraulically-
actuated parts can move unexpectedly. Hydraulic fluid under high pressure
can escape as a result of damage to individual components.
•Permit only trained personnel to work on hydraulic equipment.
•Before beginning work on hydraulic equipment, turn off the drive motor
and secure it against restarting.
•
Relieve pressure in all hydraulic conduits and check for absence of
pressure.
•Remove all air from newly attached hydraulic components.
•Do not change pressure settings above the specified maximum values.
•Inspect and replace hydraulic hoses according to the maintenance check-
list.
DANGER
Life-threatening danger from high-pressure hydraulic fluid!
•Thin sprays of high-pressure hydraulic fluid can penetrate skin -
immediately call for medical help.
•Do not use your finger to search for any leaks.
•Do not place your face close to suspected leaks.

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1.10. Type plates
NOTICE
The type plate, as shown below or similar, is fastened to the attachment and
must be kept clearly legible:
Type plates [FX / SB]
1.11. Transport, Unloading and Packaging
The attachment is carefully packed by the manufacturer in order to avoid
damage during transportation.
WARNING
Personal injuries and damage to property can be caused by lifted loads
falling down.
•Observe the weight information and any symbols which are attached to
the transportation packaging.
•Use lifting equipment with sufficient carrying capacity to unload the
attachment from the transport vehicle.

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1.12. Hydraulic breaker lifting points and storage
The corresponding hooks or rings on the housing (pos. 1) or, alternatively, the
holes of the adapter (pos. 2) with the corresponding lifting tools (e.g. Rings,
chains, belts, etc.) must be used to transport or move the hydraulic breaker.
NOTICE
To prevent uncontrolled tilting or overload when lifting the attachment (e.g.
using hoists, straps, belts, etc.), it must be ensured that the adapter is moved
in the middle.
Lifting points - hydraulic breaker
Pos.
Description
SB
FX
1
Hooks and rings (housing)
2
Holes (adapter)
Storage from 1 month
To prevent rusting on the cylinder and other damage (eg. to
seals) the
hydraulic breaker must be stored in a vertical position.
NOTICE
Improper storage of hydraulic breaker can cause damage to property due to
cavitation – NO guarantee!

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1.13. Incoming goods inspection
NOTICE
Unpack the delivered goods carefully so that no parts remain in the packaging.
Immediately after unpacking, check:
•The attachment as well as any accessory parts delivered with i
t for
transport damage and defects.
•The completeness of the delivery with reference to the delivery note.
Use the original packaging for any return shipping. Dispose of the packaging
in accordance with regional regulations.

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2. Product information
2.1. Product overview
This operating manual applies to the following hydraulic breaker:
Type
SB70
SB100
SB150
SB200
SB250
SB300
SB400
SB500
The version delivered can be found on the accompanying paperwork (e.g.
delivery note).
SB - hydraulic breaker
Pos.
Description
1
Housing (monoblock design)
2
Flange (adapter plate)
3
Hydraulic connections (IN/OUT)
4
Cylinder housing (tool holder)
5
Bush
6
1 x holding pin (SB70)
2 x holding pin (SB100-500)
7
Spring pressure pin
8
Dust seal
9
Tool (chisel)

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2.2. Intended use
The SB - hydraulic breaker is designed for use on the excavator with an
operating weight of 0.5 – 12 t and is mounted onto the carrier machine using
the quick coupler or direct attachment.
It is operated and controlled via the hydraulic circuit of the carrier machine.
NOTICE
The operating weights
of the carrier machines and attachments must be
adapted to each other (see chapter Technical data).
NOTICE
All uses other than those listed in chapter Intended use
are misuse and can
lead to hazardous situations, operational interruptions, and to voiding the
warranty.
•The breaker is used to smash different types of materials (e.g. stone,
concrete, asphalt, earth, etc.).
•The maximum permissible back pressure is 2.5 MPa (25 bar).
•The breaker works with a system for energy recovery that utilises the
inertia of pressurised gas to make high-
impact performance and low
stress on the excavator arm possible.
•The breaker is also equipped with a system that prevents the effects of
blank firing on the structure of the attachment.
2.3. Restrictions
NOTICE
All instructions and safety guidelines of the manufacturer must be
observed.
Other regional safety and environmental protection regulations must be
observed.
WARNING
All uses other than or in excess of those described in the
Proper intended
use chapter are cons
idered misuse of the attachment and can lead to
hazardous situations, operating faults and voiding of the warranty!
The manufacturer shall not accept and liability for resulting personal or
property damage!

20
2.4. Foreseeable misuse
NOTICE
During daily work, it’s possible that routines cause operating errors to occur
or that instructions are ignored. This can be caused by inadequate attention or
inadequate knowledge on the part of the operator.
•Do not beat or break with the attachment to break up conglomerate rock or
other material.
•Do not use the attachment for compacting material.
•For cardanically mounted attachment: Do not use the attachment to pull or
push a load by applying lateral pressure.
•Do not operate the attachment in such a manner, in which external forces
are caused that exceed the allowable loads and moments of the
attachment.
2.5. Safety stickers
NOTICE
All safety stickers must remain legible.
Symbol
Description
Symbol
Description
DANGER / WARNING / CAUTION
Before entering a hazardous situation:
Pay attention to the risk of injuries,
material or property damage. Follow the
instructions.
Adhere to the safety clearance:
At least 10 m / 30 ft.
Before carrying out maintenance and
repair work:
Switch the machine off, read and
comprehend the operating instructions
and the safety instructions.
Warning of hand injuries:
Do not guide the attachment by hand.
Keep hands away from moveable /
moving parts.
Read the operating instructions, safety
instructions and regional regulations
carefully, and ensure you understand
them to guarantee safe and proper
operation and maintenance.
Warning of suspended load:
Do not stand under the suspended load.
Examples of
foreseeable
misuse: