KINSHOFER AUGERTORQUE SB Series User manual

HYDRAULIC BREAKER
OPERATORS MANUAL
SB RANGE
Document No: 99-95 518001 - Rev 1 Doc Date: 27-05-2021Part No: 51-8901/ 51-8902
www.augertorque.com
99-95526001 - ISSUE 1-1 ENGLISH

2
Copyright
A
ll rights reserved.
D
o not duplicate, edit, translate, or distribute this document to third parties, no
r
s
ave as a digital document, without explicit authorization by the manufacturer.
C
opies can be obtained from the manufacturer for a minimal fee.
S
ubject to changes incurred through continuing product development a
nd
i
mprovement.
E
ditor of the original operating instructions* and
M
anufacturer of the attachment:
A
uger Torque Europe Limited
H
azleton
C
heltenham
E
ngland
T
el.: [phone]
F
ax: [phone]
E
mail: [e-mail]
www.
augertorque.com
*
The Original Operating Instructions, for which the manufacturer accept
s
r
esponsibility, is the language German. All other languages are
a
T
ranslation of the Original Operating Instructions.

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Table of Contents
1. Important notes ......................................................................................................................................6
1.1. Safety instructions....................................................................................................................................6
1.2. Protection measures and safety...............................................................................................................7
1.3. Statutory safety and accident prevention.................................................................................................7
1.3.1. Safety guidelines for vibrations and noise emissions...............................................................................7
1.4. Explanation of symbols ............................................................................................................................8
1.5. Notice, danger and warning signs............................................................................................................9
1.6. Requisite personnel................................................................................................................................10
1.7. Personal safety equipment (PSE)..........................................................................................................11
1.8. Damage to health due to vibrations........................................................................................................12
1.9. Residual risks.........................................................................................................................................13
1.10. Type plates.............................................................................................................................................15
1.11. Transport, Unloading and Packaging.....................................................................................................15
1.12. Hydraulic breaker lifting points and storage...........................................................................................16
1.13. Incoming goods inspection.....................................................................................................................17
2. Product information.............................................................................................................................18
2.1. Product overview....................................................................................................................................18
2.2. Intended use...........................................................................................................................................19
2.3. Restrictions.............................................................................................................................................19
2.4. Foreseeable misuse...............................................................................................................................20
2.5. Safety stickers........................................................................................................................................20
3. Technical Information..........................................................................................................................21
3.1. Requirements of the carrier machine.....................................................................................................21
3.2. Operating pressure and oil flow..............................................................................................................21
3.3. Dimensions and technical data ..............................................................................................................22
3.4. Noise emissions and sound power levels ..............................................................................................23
4. Installation and initial operation .........................................................................................................24
4.1. Assembling onto the carrier machine.....................................................................................................24

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4.2. Assemble the adapter on the hydraulic breaker.....................................................................................25
4.2.1. Hole patterns..........................................................................................................................................26
4.3. Assembly and dismantling onto the carrier machine..............................................................................27
4.4. Assembly inspection...............................................................................................................................28
4.5. Functional checks...................................................................................................................................28
4.6. Troubleshooting......................................................................................................................................29
4.7. Commissioning.......................................................................................................................................30
4.8. Operation of the hydraulic breaker.........................................................................................................30
4.8.1. Gas support - nitrogen N2.......................................................................................................................32
4.8.2. Tool change............................................................................................................................................34
4.8.3. Setting the stroke rate ............................................................................................................................35
5. Shut down.............................................................................................................................................36
5.1. Dismantling.............................................................................................................................................36
6. Cleaning and care.................................................................................................................................37
7. Maintenance and service.....................................................................................................................38
7.1. Maintenance...........................................................................................................................................38
7.1.1. Maintenance check list...........................................................................................................................39
7.1.2. Daily maintenance..................................................................................................................................40
7.1.3. Wear inspection......................................................................................................................................40
7.1.4. Greasing points ......................................................................................................................................41
7.1.5. Check after 50 operating hours..............................................................................................................42
7.1.6. Internal threads of hydraulic fittings........................................................................................................43
7.1.7. Annual maintenance...............................................................................................................................43
7.1.8. Commissioning after being shut down for 1 month or more...................................................................43
7.1.9. Storage from 1 month.............................................................................................................................44
7.1.10. Replace the hydraulic components every 6 years.............................................................................44
7.2. Repair and welding work........................................................................................................................44
7.3. Accessories, spare parts and wearing parts ..........................................................................................45
7.4. Oil and grease........................................................................................................................................46

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7.5. Disposal..................................................................................................................................................46
8. Claims, warranty and liability..............................................................................................................47
8.1. Complaint ...............................................................................................................................................47
8.2. Warranty and liability..............................................................................................................................47
9. Certificate of Inspection ......................................................................................................................48
10. EC Declaration of conformity..............................................................................................................49

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1. Important notes
These instructions apply to the attachment pictured on the title page, which was
developed and produced with the utmost dedication. Technical information,
mounting and maintenance instructions are provided in this manual.
Service manual and spare parts list
A service manual is available upon request for carrying out repairs on
premium line products. A spare parts list can be ordered for all products.
We will be happy to help if you have any questions about the product.
The telephone / fax numbers and the e-mail / Internet addresses are provided at
the end of this operating manual.
In order to receive quick and accurate service, state the serial number of the
attachment.
The serial number is provided on the type plate, on the delivery
documents, on the receipt on the conformity declaration and engraved on
the attachment.
WARNING
If the delivered attachment is not properly installed, operated and maintained,
the attachment and/or carried load could fall down causing serious injuries or
damage to property.
Installation, operation and maintenance of the attachment may only be carried
out by authorised, trained and experienced personnel.
Before beginning, these personnel must read and understand the following
information:
•the operating and safety instructions for the attachment
•the separate "Safety instructions" booklet (see Safety instructions
chapter)
•
the instructions for the carrier and other equipment, such as a quick
coupler
Failure to observe these instructions may lead to accidents, downtimes, and
loss of warranty.
1.1. Safety instructions
These operating instructions are valid only in conjunction with the “Safety
instructions”booklet, which is delivered with every attachment.
If the booklet is missing, it can be requested free of charge for all EU
languages using article number 194079333.
In the event of discrepancies between these operating instructions and the
“Safety instructions”booklet, the information in these operating instructions
shall have priority.

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1.2. Protection measures and safety
WARNING
The installer, operator and maintenance personnel must wear personal
safety equipment (PSE) and comply with the safety regulations
in force in
the country in which the attachment is used.
DANGER
The manufacturer shall assume no liability in the event of accidents in which
the fitter, operator or maintenance personnel does not wear suitable personal
safety equipment (PSE), does not maintain it properly or it is defective.
1.3. Statutory safety and accident prevention
The following regulations apply:
European directives
EC Directive 2006/42/EC
EC Directive 2003/37/EC
Harmonised standards used:
DIN EN ISO 4413 Hydraulic fluid power – General rules
DIN EN 474-1 Earth-moving machinery – Safety
DIN EN ISO 12100 Safety of machinery – General design principles
German standards used:
DIN 15428 Lifting equipment – Technical delivery conditions
Safety and health rules at work – BGR (Germany)
BGR A1 Basic principle of prevention
BGR 137 Handling of hydraulic liquids
BGR 500 Operation of work equipment
Safety and health regulations for your country
1.3.1. Safety guidelines for vibrations and noise emissions
European Directive
Directive 2002/44/EC - Vibration
Directive 2000/14/EC - Noise emission
Harmonised standards used:
DIN EN ISO 11200 Acoustics - Noise emitted by machinery and equipment
DIN EN ISO 3744 Sound pressure measurement - Noise power and noise
energy levels
EC
DIN EN ISO
BGR
LOCAL
EC
DIN EN ISO

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1.4. Explanation of symbols
The following classifications are defined according to ANSI Z535.6-2011 (based
on ISO 3864) and provide immediate information on the degree of hazard.
NOTICE
In order to avoid personal injury and damage to property, all instructions
following these safety signs must be followed.
Safety signs
Description
Signal word DANGER
Extremely dangerous situation, where failure to observe the safety instruction will lead
to death or serious injury.
Signal word WARNING
Dangerous situation, where failure to observe the safety instruction could lead to death
or serious injury.
Signal word CAUTION
Dangerous situation, where failure to observe the safety instruction could lead to minor
injuries.
Signal word NOTICE
Indicates improper handling which can lead to damage to property.
This symbol indicates a Notice of important information.
This symbol highlights information as well as useful tips and recommendations
for efficient and trouble-free operation.
Symbol
classification

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1.5. Notice, danger and warning signs
During the planning and manufacture of this device, great care was taken to
ensure that it can be operated safely and efficiently.
Information, danger and warning signs
required for the use of the device,
as well as the legally prescribed signs, are positioned in a clearly visible and
safe manner.
If any of the signage is damaged during transport or on site, it must be
replaced immediately.
Notice, warning, danger, and prohibited signs
Description
Observe all information and instructions in the operating
manual.
Close off and secure the danger area.
Keep a safe distance of 15 m during operation.
Warning: Danger of injury:
Before disconnecting the hydraulic connections, bleed the
hydraulic pressure off of the lines.
WARNING: Danger of injury:
Falling material.
Warning: Danger to life:
High-voltage lines safety clearance.
WARNING: Danger of injury:
Do not operate/drive on terrain contours, steep gradients,
or critical ground conditions - risk of tipping.
WARNING: Danger of injury:
Hot surface (danger of burns).
WARNING: Danger of injury:
Close the protective screen/cabin - protection against
stone impact.
WARNING: Danger to life:
Electrical potential (electric shock).
Greasing points
WARNING: Danger of injury:
DO NOT lubricate or adjust the machine during operation.

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1.6. Requisite personnel
DANGER
Danger in case of insufficiently-qualified individuals!
Inadequately-qualified individuals cannot assess the risks of operating the
machine; they place themselves or others in danger of severe or fatal injury!
•Permit only qualified personnel to perform all tasks.
•Keep all insufficiently-qualified individuals away from the work site.
Various duties described within this operating manual present distinct
challenges to associated personnel.
In choosing personnel, always follow applicable age- and job-related
regulations!
Consider as personnel only those individuals who can be depended upon to
do their work reliably.
Individuals whose reactions are compromised by use of drugs, alcohol, or
medications are not authorized.
Instructed persons are those individuals who have been thoroughly and
verifiably instructed in the tasks entrusted to them and the possible dangers
involved.
Personnel are to be instructed at regular intervals. For improved tracking,
create an instruction log containing at least: the following information:
•Date
•Trainee's name
•Type/subject of instruction
•Instructor's name
•Signature fields for the instructor and the trainee
These installation instructions are aimed at the following target groups:
•Service personnel of the manufacturer.
•Workshop personnel of a certified partner.
Personnel who carry out the installation and commissioning work.
Personnel who carry out the installation and commissioning work. They are
professionally trained and have successfully completed manufacturer's training.
Insufficient
qualifications
Personnel qualifications
Instructed persons
Instruction
Target groups
Service personnel
Manufacturer
Certified partner's
workshop personnel