KLANN KL-0039 Series User manual

Wheel Bearing Tool
Spezial-Werkzeugbau GmbH
0039-Radlagere110609.doc
KL-0039-..Series
KLANN-Spezial-Werkzeugbau-GmbH
Breslauer Strasse 41
78166 Donaueschingen
Postfach 1329
78154 Donaueschingen - GERMANY
Tel.: +49 (0) 771 / 8 32 23-0
Fax: +49 (0) 771 / 8 32 23-90
E-Mail: [email protected]
Internet: www.klann-online.de
KLANN France
GEDORE-KLANN FRANCE SARL
10, rue du Bois du Pont – Bâtiment 6
Parc d'activités des Béthunes
BP 79144 - Saint-Ouen-L'Aumône
95074 CERGY PONTOISE CEDEX
FRANCE
Tél: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.gedore.fr
KLANN UK
KLANN Tools Ltd.
Marton Street
BD23 1TF
Skipton, North Yorkshire
UNITED KINGDOM
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Internet: www.klanntools.co.uk

2
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
English
3 - 23

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 3
Instruction Manual
Contents
1. Essential Safety Notices .............................................................................................4
1.1 Safety Notices and Warnings .......................................................................................................................... 4
1.2 Personal Protective Equipment ...................................................................................................................... 5
1.3 Intended Use..................................................................................................................................................... 5
1.4 Safe and Proper Use ........................................................................................................................................ 5
1.5 Work Environment ........................................................................................................................................... 5
1.6 Appropriate Users............................................................................................................................................ 5
2. Product Description KL-0039-..Series Wheel Bearing Tool ...................................6
2.1 Mechanical Drive.............................................................................................................................................. 6
2.2 Hydraulic Drive................................................................................................................................................. 6
2.3 Supporting-, Pressure-, and Centring Parts .................................................................................................. 7
3. Preparatory Work.........................................................................................................8
3.1 Checking the Delivery...................................................................................................................................... 8
3.2 Securing the Tool against Falling ................................................................................................................... 8
3.3 Preparing the Vehicle....................................................................................................................................... 8
3.4 Lift vehicle and loosen and/or remove all necessary components.............................................................. 8
3.5 Wheel Hub Removal......................................................................................................................................... 8
4. Wheel Bearing Removal..............................................................................................8
4.1 Determination of Tool Components................................................................................................................ 8
4.2 Removing a Wheel Bearing by means of the Mechanical Drive................................................................... 9
4.3 Removing a Wheel Bearing by means of the Hydraulic Drive.................................................................... 10
5. Wheel Bearing Installation........................................................................................11
5.1 Determination of Tool Components...............................................................................................................11
5.2 Installing a wheel bearing by means of the mechanical drive.....................................................................11
5.3 Installing a wheel bearing by means of the Hydraulic Drive ......................................................................12
6. Wheel Hub Installation ..............................................................................................13
6.1 Determination of Tool Components.............................................................................................................. 13
6.2 Installing a Wheel Hub by means of the Mechanical Drive.........................................................................13
6.3 Installing a Wheel Hub by means of the Hydraulic Drive............................................................................ 14
7. Care and Storage.......................................................................................................15
8. Accessories ...............................................................................................................15
9. Maintenance and Repair by the KLANN Service Centre .......................................15
10. Components List .......................................................................................................16

4
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
1. Essential Safety Notices
Before using the Wheel Bearing Tool, it is imperative to read and understand the instruction manual. Misuse can lead to
SERIOUS or FATAL INJURIES.
This instruction manual is part of the Wheel Bearing Tool. Store the instruction manual in a safe place for any further use and
give it to subsequent users of the Wheel Bearing Tool.
1.1 Safety Notices and Warnings
For better differentiation, the warning notices in this instruction manual are classified as follows:
Warning
sign
Sign reads Meaning
DANGER
Indicates a hazardous situation which, if not avoided, may result in serious or fatal injuries.
CAUTION
Indicates a hazardous situation which, if not avoided, may result in moderate or minor injuries.
ATTENTION
Indicates a situation which, if not avoided, may result in possible damage to the wheel bearing
tool or its functioning, or to objects in its vicinity.
DANGER
When removing and installing wheel bearings, as well as when installing wheel hubs by means of a hydraulic drive, there is
the risk that the pull spindle could break and fall to pieces. This will lead to parts or the pull spindle becoming projectiles.
• Observe and do not exceed the maximum load capacity of the pull spindle.
• Use hydraulic pump with pressure gauge KL-0040-2529.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial extension of the pull spindle.
DANGER
When removing and installing wheel bearings, as well as when installing wheel hubs by means of a mechanical drive, there is
the risk that the pull spindle could break and fall to pieces. This will lead to parts or the pull spindle becoming projectiles.
• Observe and do not exceed the maximum load capacity of the pull spindle.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial extension of the pull spindle.
CAUTION
A falling tool can cause injuries.
• Always wear safety shoes / boots.
• Mechanical drive: Secure the tool by means of safety belt KL-0040-2590 and adaptor KL-0040-2591 (accessories) against
falling.
• Hydraulic drive: Secure the tool by means of safety belt KL-0040-2590 (accessories) against falling.
ATTENTION
Risk of damage to the pull spindle.
• Lubricate pull spindle with molybdenum disulphide paste KL-0014-0030.

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 5
Instruction Manual
1.2 Personal Protective Equipment
ALWAYS wear personal protective equipment when using the wheel bearing tool. The wheel bearing tool can cause
mechanical hazards which could result in serious injuries such as contusions, cuts and concussions.
EYE PROTECTION (see OSHA 29 CFR 1910.133 and ANSI Z87) designed to protect you from flying objects must be
worn when using the wheel bearing tool.
• Particles may be ejected at high speed while working with the wheel bearing tool and could cause serious injuries to
your eyes.
SAFETY GLOVES must be worn when using the wheel bearing tool.
• Working with the wheel bearing tool can cause skin abrasions and contusions.
SAFETY SHOES/BOOTS with slip resistant soles and steel-toe caps (see OSHA 29 CFR 1910.136 and ANSI 241)
must be worn when using the wheel bearing tool.
• Falling parts can cause serious injuries to feet and toes.
1.3 Intended Use
The wheel bearing tool must only be used for removing and installing wheel bearings, and for installing wheel hubs.
The wheel bearing tool may only be used according to the directions and provisions specified in the instruction manual.
• Any other use can result in severe injuries or even death.
1.4 Safe and Proper Use
Take the following safety precautions to prevent injuries and damage that could be caused by improper handling or unsafe
use of the wheel bearing tool.
Misuse can result in extremely severe injuries or even death.
• NEVER exceed the load capacity of the wheel bearing tool.
• NEVER attempt to drive both clamping nut and spindle at the same time. (Risk of pull spindle overload)
• Do not use an impact wrench or any extensions!
• Damaged or worn parts MUST be replaced prior to use.
• ONLY use KLANN Original replacement and accessory parts for the wheel bearing tool.
1.5 Work Environment
Work with the wheel bearing tool should only be carried out in a safe work environment.
• The workplace must always be clean and tidy.
• The workplace must be sufficiently large and secured.
1.6 Appropriate Users
This instruction manual is designed for technicians in workshops.
DO NOT allow children to use the wheel bearing tool.
Purchasers / employers purchasing the wheel bearing tool MUST ensure that any person / employee using the wheel bearing
tool have read and understood this instruction manual prior to using the tool.

6
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
2. Product Description:
KL-0039-..Series Wheel Bearing Tool
2.1 Mechanical Drive
KL-0040-3008 Pull Spindle M20
Overall length: .......................................................................... 290 mm
Drive:................................................................................. (waf) 19 mm
Max. load:........................................................................................ 20 t
KL-0039-2030 Pull Spindle M20
Overall length: .......................................................................... 420 mm
Drive:................................................................................. (waf) 19 mm
Max. load:........................................................................................ 20 t
KL-0040-3009 Clamping Nut M20
Overall length: ............................................................................ 50 mm
Drive:................................................................................. (waf) 30 mm
KL-0039-1011 Retainer Adaptor
for Mechanical Spindle
This tool is necessary to retain the various KL-0039-.. or KL-0043-..
press/support sleeves if these are to be inserted by using the
mechanical drive.
The built-in ball bearing allows for accurate and professional working,
even under intensive load.
KL-0039-1002 Retainer Adaptor
for Clamping Nut and Pressure Spindle
This adaptor is designed to retain the various pressure-/support
sleeves of the KL-0039-.. or KL-0043-..Series.
Locating-Ø for clamping nut or pressure spindle: ....................... 20 mm
2.2 Hydraulic Drive
KL-0040-2500 Hydraulic Cylinder
Due to its special design as a tubular piston cylinder and the possibility
to be used in conjunction with various spindles, the hydraulic cylinder
KL-0040-2500 is suitable for pulling and pushing operations.
Note: Hydraulic pump KL-0215-35 M25 (accessory) is required to
drive the hydraulic cylinder.
KL-0039-1920 Pull Spindle M20 with Clamping Nut
Overall length: .......................................................................... 590 mm
Working travel: ......................................................................... 390 mm
Max. load:........................................................................................ 20 t
KL-0039-1003 Retainer Adaptor
for Hydraulic cylinder
This tool is necessary to retain the various KL-0039-.. or KL-0043-..
pressure-/support sleeves if these are to be inserted by using the
hydraulic cylinder KL-0040-2500.
(Connecting thread: M42 x 2)
KL-0039-1002 Retainer Adaptor
for Clamping Nut and Pressure Spindle
This adaptor is designed to retain the various pressure-/support
sleeves of the KL-0039-.. or KL-0043-..Series.
Locating-Ø for clamping nut or pressure spindle: ....................... 20 mm
Fig. 1: KL-0040-3008 Pull Spindle M20
Fig. 2: KL-0039-2030 Pull Spindle M20
Fig. 3: KL-0040-3009 Clamping Nut M20
Fig. 4: KL-0039-1011 Retainer Adaptor
for mechanical spindle
Fig. 5: KL-0039-1002 Retainer Adaptor
for clamping nut and pressure spindle
Fig. 6: KL-0040-2500 Hydraulic Cylinder
Fig. 7: KL-0039-1920 Pull Spindle with clamping nut M20
Fig. 8: KL-0039-1003 Retainer Adaptor
for hydraulic cylinder
Fig. 9: KL-0039-1002 Retainer Adaptor
for clamping nut and pressure spindle
Connection 3/8"
Thread M42 × 2
Thread
2¼"-14UNS
Pulling side
Pushing side

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 7
Instruction Manual
2.3 Supporting-, Pressure-, and Centring
Parts
Support
KL-0039-14.. Centring Rings for Housing
Designed to support the housing of the wheel bearing tool on
the wheel bearing housing.
Part No. Inner-∅
∅∅
∅
KL-0039-1413............................................................... Ø70 mm
KL-0039-1414............................................................... Ø75 mm
KL-0039-1415............................................................... Ø80 mm
KL-0039-1402 Housing
Suitable for bearing Ø of up to 90 mm.
KL-0039-1401 Bearing Cover
This tool enables centred power transmission from drive to
housing.
Pressure Rings
KL-0039-12.. Pressure Rings
These rings allow for the accurate pressure force transmission
to the outer bearing race or inner bearing race.
The pressure ring set KL-0039-120 includes the dimensions
from Ø54 mm up to Ø90 mm in 32 gradations.
Centring Rings
KL-0039-13.. Centring Rings
The centring rings ensure the accurate guiding of the wheel
bearing throughout the removal and installation process.
The centring ring set KL-0039-130 includes the dimensions
from Ø25 mm up to Ø60 mm in 36 gradations.
Fig. 10: KL-0039-14.. Centring Rings for Housing
Fig. 11: KL-0039-1402 Housing
Fig. 12: KL-0039-1401 Bearing Cover
Fig. 13: KL-0039-12.. Pressure Rings
Fig. 14: KL-0039-13.. Centring Rings

8
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
3. Preparatory Work
Before using the wheel bearing tool for the first time, check and
confirm you have all parts listed in the scope of delivery. Then,
follow the mounting instructions.
3.1 Checking the Delivery (see pages 16 - 23)
3.2 Securing the Tool against Falling.
Mechanical drive: Fasten safety belt KL-0040-2590
(accessory) with adaptor KL-00400-2591 (accessory) to
retainer adaptor KL-0039-1011. (Fig. 15 A)
Hydraulic drive: Fasten safety belt KL-0040-2590
(accessories) to hydraulic cylinder KL-0040-2500.
(Fig. 15 B)
3.3 Preparing the Vehicle.
3.4 Lift vehicle and loosen and/or remove all
necessary components.
3.5 Wheel Hub Removal
1. Remove the wheel hub either by means of wheel hub
puller KL-0041-380 (accessory) or by means of puller set
KL-0174-110 (accessory) in conjunction with slide
hammer KL-0049-31 (accessory).
2. Remove retaining rings.
4. Wheel Bearing Removal
These instructions describe how to identify the correct tool
components, and how to remove a wheel bearing from the
wheel bearing housing (by means of the mechanical or
hydraulic drive).
4.1 Determination of Tool Components
1. Centring ring for wheel bearing housing
ATTENTION
Risk of damage to the centring ring for housing.
• The inner diameter of the centring ring should not be
chosen too small as there is the risk that the dismounted
wheel bearing could get stuck in the centring ring.
Identifying the correct centring ring.
⇒For this, measure the outer-Ø of the wheel bearing.
(Fig. 16 A)
The correct centring ring inner-Ø results from the wheel
bearing outer-Ø +approx. 2 to 3 mm.
2. Pressure ring for wheel bearing
ATTENTION
Risk of damage to the pressure ring and wheel bearing
housing.
• The pressure ring outer-Ø has to be smaller than the
smallest inner-Ø of the wheel bearing locating bore,
otherwise the pressure ring will be pressed into the wheel
bearing housing.
When removing a wheel bearing, be sure to use the flat
side of the pressure ring.
Identifying the correct pressure ring.
⇒Identify the correct pressure ring by trying. (Fig. 16 B)
Fig. 15: Securing the tool against falling.
Fig. 16: Identifying the dimensions: Wheel bearing removal
“A“
Wheel
bearing-
outer-∅
∅∅
∅
Wheel
bearing
Centring
ring
Centring ring-
inner-∅
∅∅
∅
Identifying the centring ring for wheel bearing housing
Identifying the pressure ring for wheel bearing
“B“
Pressure ring outer-Ø smaller than
wheel bearing housing inner-Ø
KL-0040-2591
(Accessory)
Hydraulic cylinder
“B“ hydraulic drive
KL-0040-2590
(Accessory)
KL-0040-2591
(Accessory)
“A“ mechanical drive
Retainer Adaptor
f. mech. spindle

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 9
Instruction Manual
4.2 Removing a Wheel Bearing by means of the
Mechanical Drive
1. ATTENTION
Risk of damage to the centring ring for housing.
• Align the centring ring with the housing so that the
dismounted wheel bearing can be inserted into the
centring ring inner-Ø without risk of collision.
• The contact surface of the centring ring must be even and
parallel to the wheel bearing.
Please note that the minimum contact surface consists of
two points which are level with each other and displaced
by 180°.
Mount the tool using the tool components as determined
under point 4.1 on the wheel bearing housing as shown in
Fig. 17 A.
2.
DANGER
When removing wheel bearings by means of the
mechanical drive, there is the risk that the pull spindle
could break and fall to pieces. This will lead to parts or the
pull spindle becoming projectiles.
• Observe and do not exceed the maximum load capacity
of the pull spindle.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial
extension of the pull spindle.
Remove the wheel bearing by turning the spindle by means
of a spanner (size waf) 19 mm. (Fig. 17 B)
Note: Lock the opposite clamping nut by means of a
spanner (size waf) 30 mm.
3. Remove tool with the dismounted wheel bearing from the
wheel bearing housing.
Fig. 17: Wheel bearing removal (mechanical drive)
Pressure
ring
Centring ring
for
housing
Pull spindle
Bearing cover
“A“
Retainer adapto
r
for mech. spindle
Housing Retainer adapto
r
for clamping nut
Clamping
nut
Wheel bearing
housing
“B“
KL-0040-2590
(Accessory)
KL-0040-2591
(Accessory)

10
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
4.3 Removing a Wheel Bearing by means of the
Hydraulic Drive
Note:
The hydraulic drive without hydraulic cylinder KL-0039-802,
hydraulic cylinder KL-0040-2500 and hydraulic hand pump
KL-0215-35 M25 will be required.
1.
ATTENTION
Risk of damage to the centring ring for housing.
• Align the centring ring with housing so that the extracted
wheel bearing can be inserted into the centring ring
inner-Ø without risk of collision.
• The contact surface of the centring ring must be even and
parallel to the wheel bearing.
Please note that the minimum contact surface consists of
two points which are level with each other and displaced
by 180°.
Mount the tool using the tool components as determined
under point 4.1 on the wheel bearing housing as shown in
Fig. 18 A.
2. Connect hydraulic cylinder to hydraulic pump (accessory).
3.
DANGER
When removing wheel bearings by means of hydraulic
cylinder KL-0040-2500 (accessory), there is the risk that
the pull spindle could break and fall to pieces. This will lead
to parts or the pull spindle becoming projectiles.
• Observe and do not exceed the maximum load capacity
of the pull spindle and hydraulic cylinder.
• Use hydraulic pump with pressure gauge KL-0040-2529.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial
extension of the pull spindle.
Operate hydraulic pump and remove wheel bearing.
(Fig. 18 B) During the removal process, read the required
force on the pressure gauge of the hydraulic pump.
4. Remove tool with the dismounted wheel bearing from the
wheel bearing housing.
Fig. 18: Wheel bearing removal (hydraulic drive)
“B“
17 t
KL-0040-2590
(Accessory)
“A“
KL-0040-2500
Housing
Clamping
nut
Pressure
ring
Pull spindle
Bearing
cover
Retainer adapto
r
for hydr. cyl. Retainer adapto
r
for clamping nut
Centring ring
for
housing

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 11
Instruction Manual
5. Wheel Bearing Installation
These instructions describe how to determine the correct tool
components, and how to install a wheel bearing into the wheel bearing
housing
(using the mechanical or hydraulic drive).
5.1 Determination of Tool Components
1. Pressure ring for wheel bearing housing
ATTENTION
Risk of damage to the pressure ring and wheel bearing housing.
• The contact surface of the pressure ring on the wheel bearing
housing should be even and parallel to the opposite side of the
wheel bearing housing.
Please note that the minimum contact surface consists of two
points which are level with each other and displaced by 180°.
⇒The correct pressure ring for the wheel bearing housing results
from the outer diameter of the pressure ring identified (used) for
the removal of the wheel bearing plus approximately 4 mm.
(Fig. 19 A)
2. Pressure ring for wheel bearing
ATTENTION
Risk of damage to the wheel bearing.
• Be sure that the recessed side of the pressure ring is pressing
accurately against the outer race of the wheel bearing.
Identifying the correct pressure ring.
⇒For this, measure the outer-Ø of the wheel bearing. (Fig. 19 B)
The correct pressure ring results from the outer-Ø of the wheel
bearing -0.5 to 1.0 mm.
3. Centring ring for wheel bearing
ATTENTION
Risk of damage to the wheel bearing.
• In no case must the centring ring exert any pressure on the
inner-Ø of the wheel bearing.
Identifying the correct centring ring.
⇒For this, measure the inner-Ø of the wheel bearing. (Fig. 19 C)
The correct centring ring results from the wheel bearing inner-Ø -
0.5 to 1.0 mm.
5.2 Installing a wheel bearing by means of the
mechanical drive
1. Mount the tool components identified as per instructions 5.1 with
the new wheel bearing on the wheel bearing housing as shown in
Fig. 20 A.
2.
DANGER
When installing wheel bearings by means of the mechanical drive,
there is the risk that the pull spindle could break and fall to pieces.
This will lead to parts or the pull spindle becoming projectiles.
• Observe and do not exceed the maximum load capacity of the
pull spindle.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial extension
of the pull spindle.
ATTENTION
Risk of damage to the wheel bearing and wheel bearing housing.
• If the wheel bearing tilts during installation, cancel installation
process.
Install the wheel bearing by turning the spindle by means of a
spanner (size waf) 19 mm. (Fig. 20 B)
Note: Lock the opposite clamping nut by means of a spanner (size
waf) 30 mm.
3. Stop the installation process as soon as the wheel bearing has
reached its correct position.
Remove tool from wheel bearing housing.
Fig. 19: Identifying the dimensions: Wheel bearing installation
Fig. 20: Wheel bearing installation (mechanical drive)
Identifying the centring ring for wheel bearing
(with bearing inner-Ø)
Centring ring
“C“
Identifying the pressure ring for wheel bearing
(with bearing outer-Ø)
“B“
“B“
Wheel bearing
“A“
Pressure
ring
Pull spindle Pressure
ring
Retainer adapto
r
for mech. spindle Centring ring
Retainer adapto
r
for clamping nut
Clamping
nut
Identifying the pressure ring for wheel bearing housing
“A“
Pressure ring outer-Ø larger than
wheel bearing housing inne
r
-Ø

12
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
5.3 Installing a wheel bearing by means of the
Hydraulic Drive
Note:
The hydraulic drive without hydraulic cylinder KL-0039-802,
hydraulic cylinder KL-0040-2500 and hydraulic hand pump
KL-0215-35 M25 are required.
1. Mount the tool components identified as per instructions 5.1
with the new wheel bearing on the wheel bearing housing
as shown in Fig. 21 A.
2. Connect hydraulic cylinder to hydraulic pump (accessory).
3. DANGER
When installing wheel bearings by means of the hydraulic
cylinder KL-0040-2500 (accessory), there is the risk that
the pull spindle could break and fall to pieces. This will lead
to parts or the pull spindle becoming projectiles.
• Observe and do not exceed the maximum load capacity
of the pull spindle and hydraulic cylinder.
• Use hydraulic pump with pressure gauge KL-0040-2529.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial
extension of the pull spindle.
ATTENTION
Risk of damage to the wheel bearing and wheel bearing
housing.
• If the wheel bearing tilts during installation, cancel
installation process.
Operate hydraulic pump and install wheel bearing.
(Fig. 21 B)
During the installation process, read the required force on
the pressure gauge of the hydraulic pump.
4. Stop the installation process as soon as the wheel bearing
has reached its correct position.
5. Remove tool from wheel bearing housing.
Fig. 21: Wheel bearing installation (hydraulic drive)
“A“
“B“
17 t
Wheel bearing
KL-0040-2500
Centring ring
Clamping
nut
Pressure
ring
Pull spindle Pressure
ring
Retainer adapto
r
for hydr. cyl.
Retainer adapto
r
for clamping nut

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 13
Instruction Manual
6. Wheel Hub Installation
These instructions describe how to determine the correct tool
components, and how to install a wheel hub into the wheel
bearing (using the mechanical or hydraulic drive).
6.1 Determination of Tool Components
1. Pressure Ring / Centring Ring for Inner Bearing Race
ATTENTION
Risk of damage to the wheel bearing.
• Ensure that the outer diameter of the identified pressure
ring / centring ring is pressing exactly against the inner
race of the wheel bearing.
When installing a wheel bearing, be sure to use the flat
side of the pressure ring.
⇒For this, measure the outer-Ø of the inner bearing race.
(Fig. 22 A)
The correct pressure ring / centring ring results from the
inner bearing race outer-Ø -0.5 to 1.0 mm.
2. Pressure Ring for Wheel Hub
Identifying the correct pressure ring.
⇒Identify the correct pressure ring by trying. Make sure
that the edge of the recessed side of the pressure ring
accurately grips around the collar of the wheel hub.
(Fig. 22 B)
6.2 Installing a Wheel Hub by means of the
Mechanical Drive
1. Mount the tool components identified as per instructions 6.1
with the wheel hub on the wheel bearing housing as shown
in Fig. 23 A.
2. DANGER
When installing wheel hubs by means of the mechanical
drive, there is the risk that the pull spindle could break and
fall to pieces. This will lead to parts or the pull spindle
becoming projectiles.
• Observe and do not exceed the maximum load capacity
of the pull spindle.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial
extension of the pull spindle.
Install the wheel hub by turning the spindle by means of a
spanner (size waf) 19 mm. (Fig. 23 B)
Note: Lock the opposite clamping nut by means of a
spanner (size waf) 30 mm.
3. Stop the installation process as soon as the wheel hub has
reached its correct position.
4. Remove tool from wheel bearing housing.
Fig. 22: Identifying the dimensions: Wheel hub installation
Fig. 23: Wheel hub installation (mechanical drive)
“A“
“B“
Wheel hub
Clamping
nut
Pressure-
/
centring ring
Pull spindle Pressure ring
Retainer adapto
r
for mech. spindle
Retainer adapto
r
for clamping nut
“A“
Identifying the pressure ring / centring ring for
inner bearing race
Oute
r
-Ø
of the inner bearing race
“B“
Collar of the wheel hub
Recessed side of the
pressure ring
Identifying the pressure ring for wheel hub

14
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
6.3 Installing a Wheel Hub by means of the Hydraulic
Drive
Note:
The hydraulic drive without hydraulic cylinder KL-0039-802,
hydraulic cylinder KL-0040-2500 and hydraulic hand pump
KL-0215-35 M25 are required.
1. Mount the tool components identified as per instructions 6.1
with the wheel hub on the wheel bearing housing as shown
in Fig. 24 A.
2. Connect hydraulic cylinder to hydraulic pump (accessory).
3.
DANGER
When installing wheel hubs by means of the hydraulic
cylinder KL-0040-2500 (accessory), there is the risk that
the pull spindle could break and fall to pieces. This will lead
to parts or the pull spindle becoming projectiles.
• Observe and do not exceed the maximum load capacity
of the pull spindle and hydraulic cylinder.
• Use hydraulic pump with pressure gauge KL-0040-2529.
• Only use Original KLANN spare parts.
• Always keep all parts of your body away from the axial
extension of the pull spindle.
Operate hydraulic pump and install wheel hub. (Fig. 24 B)
During the installation process, read the required force on
the pressure gauge of the hydraulic pump.
4. Stop the installation process as soon as the wheel hub has
reached its correct position.
5. Remove tool from wheel bearing housing.
Fig. 24: Wheel hub Installation (hydraulic drive)
“A“
“B“
17 t
Wheel hub
KL-0040-2500
Clamping
nut
Pull spindle Pressure
ring
Retainer adapto
r
for hydr. cyl.
Retainer adapto
r
for clamping nut
Pressure-
/
centring ring

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 15
Instruction Manual
7. Care and Storage
ATTENTION Petroleum ether and chemical solvents can
damage plastic parts. Always clean all parts after their use with
a clean cloth only.
In order to protect against corrosion, lightly lubricate all metal
parts after their use and store them in a clean and dry place.
8. Accessories
KL-0215-35 M25 Hydraulic Hand Pump
The hydraulic hand pump KL-0215-35 M25 is used to drive our
pressing and pulling devices by means of the hydraulic cylinder
KL-0040-2500.
Note: The hydraulic pressure and necessary force can be
checked while operating the pump at pressure gauge KL-0040-
2529 (supplied with the tool set). The pressure gauge features
an additional tonne scale matched to our KL-0040-2500
hydraulic cylinder (17 t).
KL-0040-2590 Safety Belt
By fastening the safety belt KL-0040-2590 to the vehicle and to
the tool, the latter is prevented from falling.
KL-0040-2591 Adaptor for Safety Belt
The adaptor KL-0040-2591 is designed to retain the retainer
adaptor KL-0039-1011 in the safety belt KL-0040-2590.
KL-0041-380 Wheel Hub Puller
The wheel hub puller KL-0041-380 allows for the quick, safe
and precise extraction of wheel hub bearing units or wheel
hubs featuring a diameter of up to 250 mm. For this, the
hydraulic cylinder KL-0040-2500 and pull spindle
KL-0039-1920-1 are needed.
KL-0174-110 Puller Set
Designed to press out drive shafts mechanically.
Even glued, corroded or heavily seized drive shafts are no
longer an issue by using the hydraulic cylinder 17t which is
optionally available.
KL-0049-31 Slide Hammer Puller 4.8 kg
Designed to extract wheel hubs, half-shafts, universally jointed
drive shafts and brake drums etc. The tool is used in
conjunction with the KL-0174- Puller Series.
9. Maintenance and Repair by the KLANN
Service Centre
For safety reasons, as soon as damage is noticed on the
wheel bearing tool, immediate steps must be taken to prevent
it from being used. For professional checking and repair of the
tool, please contact the KLANN Service Centre.
Address:
KLANN Spezial-Werkzeugbau-GmbH
Breslauerstr. 41
78166 Donaueschingen
Tel.: [phone]
E-Mail: serv[email protected]
For additional information concerning the use of our wheel
bearing tool, please contact the KLANN Service Centre.
Fig. 25: Accessory: KL-0215-35 M25
Fig. 26: Accessory: KL-0040-2590
Fig. 27: Accessory: KL-0040-2591
Fig. 28: Accessory: KL-0041-380
Fig. 29: Accessory: KL-0174-110
Fig. 30: Accessory: KL-0049-31

16
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
10. Components List
KL-0039-801 Mechanical Drive
KL-0039-801
EWheel bearing removal
(mechanical)
Required to mechanically operate the wheel bearing tools of the
KL-0039-... Series.
The ball bearing and the integrated guide of the pull spindle and clamping nut in
the adaptor enable professional and efficient working, even if the wheel bearings
are seized in place.
Scope of Delivery:
KL-0039-801 Mechanical drive
Part No. Description Qty.
KL-0039-1002 Retainer adaptor for clamping nut and pressure spindle with O-ring 1
KL-0039-1011 Retainer adaptor for mecanical spindle 1
KL-0040-3008 Pull spindle 1
KL-0040-3009 Clamping nut 1
KL-0039-802 Hydraulic Drive without hydraulic cylinder
KL-0039-802
EWheel bearing removal
(hydraulic)
This tool is necessary to hydraulically operate the wheel bearing tool sets
KL-0039-... Series in conjunction with the 17 t hydraulic cylinder KL-0040-2500
and a hydraulic pump such as KL-0215-35 M25 or KL-0215-37 M25 if the wheel
bearings are seized in place.
The special design of the two retainer adaptors enables the accurate and safe
guiding and centring of the hydraulic cylinder and the clamping nut towards the
wheel bearing tool.
Scope of Delivery:
KL-0039-802 Hydraulic Drive without hydraulic cylinder
Part No. Description Qty.
KL-0039-1002 Retainer adaptor for clamping nut and pressure spindle with O-ring 1
KL-0039-1003 Retainer adaptor for hydraulic cylinder with O-ring 1
KL-0039-1920 Pull spindle M20, with clamping nut 1
KL-0040-3008 Pull Spindle M20
KL-0040-3008 Technical Data:
Overall length: 290 mm
Drive: 19 mm
Max. load: 20 t.
KL-0039-2030 Pull Spindle M20
KL-0039-2030 Technical Data:
Overall length: 420 mm
Drive: 19 mm
Max. charge: 20 t
KL-0040-3009 Clamping Nut M20
KL-0040-3009 Technical Data:
Overall length: 50 mm
Drive: 30 mm
KL-0039-1011 Retainer Adaptor for mechanical spindle
KL-0039-1011
ball bearing
This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press/
support sleeves if these are to be inserted by using the mechanical drive.
The built-in ball bearing ensures accurate and professional working, even under
intensive load.
KL-0039-1002 Retainer Adaptor for clamping nut and pressure spindle with O-ring
KL-0039-1002 This adaptor is designed to retain the various press-/support sleeves of the
KL-0039-.. or KL-0043-..Series .
Retaining Ø for clamping nut or pressure spindle: 20 mm

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 17
Instruction Manual
Hydraulic-Cylinder 17 t KL-0040-2500
Technical Data:
Maximum admissable force: 170 kN (17 t)
Maximum stroke: 45 mm
Maximum oil pressure: 700 bar
Maximum volume of oil: 122 cm³
Piston area: 27 cm²
Thread in tubular piston: M20
Retaining thread (pressure side): 2 ¼“-14 UNS
Retaining thread (pulling side): M42×2
Cylinder outer diameter: 80 mm
Cylinder overall length (piston retracted): 202 mm
Cylinder overall length (piston extended): 247 mm
Hydraulic fluid connection thread: 3/8“NPT
Weight: 5.2 kg
Due to its special design as a tubular piston cylinder and in conjunction with
various spindles, the hydraulic cylinder KL-0040-2500 is suitable for pulling and
pushing.
Application:
In conjunction with various KLANN tools, the hydraulic-cylinder KL-0040-2500
can be used for the removal and replacement of drive shafts, wheel hubs, wheel
bearings, silentblocs and suspension ball joints.
Note:
A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500.
For accessories such as coupling, hydraulic pump, dial gauge etc., please refer
to chapter 4.
Retainer Adaptor for hydr. cyl. with O-ring KL-0039-1003
KL-0039-1003
This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press-/
support sleeves if these are to be inserted by using the hydraulic cylinder
KL-0040-2500. (Thread: M42x2)
Retainer Adaptor for clamping nut and pressure spindle with O-ring KL-0039-1002
KL-0039-1002
This adaptor is designed to retain the various press-/support sleeves of the
KL-0039-.. or KL-0043-..Series .
Retaining Ø for clamping nut or pressure spindle: 20 mm
Pull Spindle M20 with clamping nut KL-0039-1920
KL-0039-1920
Technical Data:
Overall length: 590 mm
Working travel: 390 mm
Load max.: 20 t.
Scope of Delivery:
KL-0039-1920 Pull Spindle M20 with clamping nut
Part No. Description Quantity
KL-0039-1920-1 Pull Spindle M20 1
KL-0040-3009 Clamping Nut M20 1
Pressure Spindle M20x350 with O-ring KL-0039-1930
KL-0039-1930
Technical Data:
Pin-Ø: 20 mm
Overall length: 350 mm
Load max: 20 t.
Scope of Delivery:
KL-0039-1930 Pressure spindle M20x350 with O-ring
Part No. Description Quantity
KL-0039-1930-1 Pressure spindle M20x350 without O-ring 1
KL-0159-1223 O-ring Ø15 x 2 1

18
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
KL-0039-1401 Bearing Cover
KL-0039-1401 This tool enables centred power transmission from drive to housing.
KL-0039-1402 Housing
KL-0039-1402 Suitable for bearing Ø up to 90 mm.
KL-0039-... Centring Ring Ø70 mm
KL-0039-1413 These rings are necessary to support the wheel bearing tool housing on the
wheel bearing housing.
KL-0039-1413 Centring Ring Ø70 mm
KL-0039-1414 Centring Ring Ø75 mm
KL-0039-1415 Centring Ring Ø80 mm
KL-0039-807 A Support Ring Set
KL-0039-807 A
Ø 78 mm
Ø 74 mm
Ø 99 mm
Ø 44 mm
Universally suitable.
Designed to support the wheel bearing housing when removing the wheel
bearing by means of a hydraulic press.
Set consists of:
KL-0039-1402 Housing:
Outer Ø: 104 mm
Inner Ø:84 mm / 90 mm
Height:85 mm
KL-0039-1504 Adaptor ring conical:
Outer Ø:99 mm
Inner Ø:74 mm
Height:44 mm
KL-0039-1505 Adaptor ring cylindric:
Outer Ø: 104 mm
Inner Ø:84 mm
Height:53 mm
KL-0039-1506 Centring ring:
Outer Ø: 60 mm
Inner Ø:20.5 mm
Height:20 mm

© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Chapter 3
0039-Radlagere120306.doc hu-rq 19
Instruction Manual
Adaptor Ring (conical) KL-0039-1503
KL-0039-1503
This ring is required for the accurate support of the wheel bearing tool housing
on the wheel bearing housing if a standard support via the centring rings is not
possible, e.g. on French vehicles where the wheel bearing has to be extracted
inwards.
Adaptor Ring (conical) KL-0039-1504
KL-0039-1504
Ø 78 mm
Ø 74 mm
Ø 99 mm
Ø 44 mm
This ring is required for the accurate support of the wheel bearing tool housing
on the wheel bearing housing if a standard support via the centring rings is not
possible, e.g. on French vehicles where the wheel bearing has to be extracted
inwards.
Adaptor Ring (cylindric) KL-0039-1505
KL-0039-1505
Used to ensure the accurate support of the wheel bearing tool housing on the
wheel bearing housing if a standard support via the centring rings is not possible,
e.g. on French vehicles where the wheel bearing has to be extracted inwards.
Adaptor Ring (cylindric) KL-0039-1509
KL-0039-1509
Suitable for Peugeot 407 / Citroen C5 Adaptor ring.
Required for the accurate support of the wheel bearing tool housing on the wheel
bearing housing, if a standard support via the centring rings is not possible, e.g.
on French vehicles where the wheel bearing has to be extracted inwar

20
0039-Radlagere120306.doc hu-rq
Chapter 3
© 2011 KLANN-Spezial-Werkzeugbau-GmbH, Germany
Instruction Manual
KL-0039-120 Set of Pressure Rings Ø54-90 mm
KL-0039-120 For accurate pressure force transmission on the outer bearing race or inner
bearing race.
Note:
The special design of the press pieces enables a safe and accurate centring and
alignment when changing the wheel bearing. It ensures that when removing and
mounting the wheel bearing there will only be a pressure on the outer bearing
race, and that when mounting the wheel hub there will only be a pressure on the
inner bearing race. This prevents damage to the new wheel bearing.
The combination of centring rings and pressure rings creates press pieces which
can be adapted accurately to the bearing Ø.
Scope of Delivery:
KL-0039-120 Set of Pressure Rings Ø 54 - 90 mm
Part No. Description Part No. Description
KL-0039-1254 Pressure ring Ø54 mm KL-0039-1275 Pressure ring Ø75 mm
KL-0039-1260 Pressure ring Ø60 mm KL-0039-1276 Pressure ring Ø76 mm
KL-0039-1261 Pressure ring Ø61 mm KL-0039-1277 Pressure ring Ø77 mm
KL-0039-1262 Pressure ring Ø62 mm KL-0039-1278 Pressure ring Ø78 mm
KL-0039-1263 Pressure ring Ø63 mm KL-0039-1279 Pressure ring Ø79 mm
KL-0039-1264 Pressure ring Ø64 mm KL-0039-1280 Pressure ring Ø80 mm
KL-0039-1265 Pressure ring Ø65 mm KL-0039-1281 Pressure ring Ø81 mm
KL-0039-1266 Pressure ring Ø66 mm KL-0039-1282 Pressure ring Ø82 mm
KL-0039-1267 Pressure ring Ø67 mm KL-0039-1283 Pressure ring Ø83 mm
KL-0039-1268 Pressure ring Ø68 mm KL-0039-1284 Pressure ring Ø84 mm
KL-0039-1269 Pressure ring Ø69 mm KL-0039-1285 Pressure ring Ø85 mm
KL-0039-1270 Pressure ring Ø70 mm KL-0039-1286 Pressure ring Ø86 mm
KL-0039-1271 Pressure ring Ø71 mm KL-0039-1287 Pressure ring Ø87 mm
KL-0039-1272 Pressure ring Ø72 mm KL-0039-1288 Pressure ring Ø88 mm
KL-0039-1273 Pressure ring Ø73 mm KL-0039-1289 Pressure ring Ø89 mm
KL-0039-1274 Pressure ring Ø74 mm KL-0039-1290 Pressure ring Ø90 mm
KL-0039-130 Set of Centring Rings Ø 25 - 60 mm
KL-0039-130 The centring rings ensure the exact guiding of the wheel bearing during the
removal and installation process.
Note:
Complementing the KL-0039-.. series with press/support sleeves, pressure
spindles and pressure frames creates a tool set which is almost universal in its
field of application.
Scope of Delivery:
KL-0039-130 Set of Centring Rings Ø 25 - 60 mm
Part No. Description Part No. Description
KL-0039-1325 Centring ring Ø25 mm KL-0039-1343 Centring ring Ø43 mm
KL-0039-1326 Centring ring Ø26 mm KL-0039-1344 Centring ring Ø44 mm
KL-0039-1327 Centring ring Ø27 mm KL-0039-1345 Centring ring Ø45 mm
KL-0039-1328 Centring ring Ø28 mm KL-0039-1346 Centring ring Ø46 mm
KL-0039-1329 Centring ring Ø29 mm KL-0039-1347 Centring ring Ø47 mm
KL-0039-1330 Centring ring Ø30 mm KL-0039-1348 Centring ring Ø48 mm
KL-0039-1331 Centring ring Ø31 mm KL-0039-1349 Centring ring Ø49 mm
KL-0039-1332 Centring ring Ø32 mm KL-0039-1350 Centring ring Ø50 mm
KL-0039-1333 Centring ring Ø33 mm KL-0039-1351 Centring ring Ø51 mm
KL-0039-1334 Centring ring Ø34 mm KL-0039-1352 Centring ring Ø52 mm
KL-0039-1335 Centring ring Ø35 mm KL-0039-1353 Centring ring Ø53 mm
KL-0039-1336 Centring ring Ø36 mm KL-0039-1354 Centring ring Ø54 mm
KL-0039-1337 Centring ring Ø37 mm KL-0039-1355 Centring ring Ø55 mm
KL-0039-1338 Centring ring Ø38 mm KL-0039-1356 Centring ring Ø56 mm
KL-0039-1339 Centring ring Ø39 mm KL-0039-1357 Centring ring Ø57 mm
KL-0039-1340 Centring ring Ø40 mm KL-0039-1358 Centring ring Ø58 mm
KL-0039-1341 Centring ring Ø41 mm KL-0039-1359 Centring ring Ø59 mm
KL-0039-1342 Centring ring Ø42 mm KL-0039-1360 Centring ring Ø60 mm