Knauf PFT SILOMAT trans plus 105 User manual

Page 1
Contents
2021-05-1810
Operating manual
PFT CONVEYING SYSTEMS
PFT SILOMAT trans plus 105 RAL2004
Part 2: Overview and operation
Item number of operating manual 00609921
Item number of the machine parts list PFT SILOMAT trans plus 105 RAL2004 -00124365
Read the operating manual before starting any work!

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Contents
18.05.2021 Page 3
18.05.2021
1 Contents
1Contents ....................................................... 3
2EC Declaration of Conformity..................... 5
3Examination.................................................. 6
3.1 Examination by machine operator ....... 6
3.2 Periodic inspection .............................. 6
4General information..................................... 7
4.1 Information regarding the manual........ 7
4.2 Keep the manual for future reference.. 7
4.3 Division ................................................ 7
4.4 Spare parts lists ................................... 7
5Spare part lists ............................................. 8
5.1 Accessories ......................................... 8
6Technical specifications ............................. 9
6.1 General specifications ......................... 9
6.2 Connected load ................................... 9
6.3 Operating requirements..................... 10
6.4 Output values..................................... 10
7Sound power level ..................................... 10
8Vibrations ................................................... 10
9Dimension sheet: PFT SILOMAT trans
plus.............................................................. 11
10 Name plate.................................................. 11
11 Quality Control sticker .............................. 11
12 Design and function .................................. 12
12.1 Overview of the assemblies............... 12
12.2 Assembly description......................... 13
12.3 Operating modes ............................... 13
13 Function...................................................... 14
13.1 Function description and operating
sequence ........................................... 14
13.2 Brief description ................................. 14
14 Intended use air compressor.................... 15
14.1 Intended purpose air compressor...... 15
14.2 Safety systems air compressor ......... 15
14.3 General positioning of the air
compressor ........................................ 16
14.4 Hot surface of the air compressor ..... 16
15 Transportation, packaging and storage .. 17
15.1 Safety instructions for transportation . 17
15.2 Transportation.................................... 18
15.3 Transportation checks ....................... 19
15.4 Packaging .......................................... 19
16 Safety .......................................................... 20
17 Preparations ............................................... 21
18 Connecting the power supply 400V ......... 21
19 Preparing the conveying container.......... 22
19.1 Connecting the conveying container . 22
19.2 Connecting the conveying hose ........ 22
19.3 Conveying line ................................... 23
20 Connectings ............................................... 23
21 Open the silo outlet flap ............................ 24
21.1 Hazardous dusts................................ 24
22 Switching on the machine and putting it
into service ................................................. 25
22.1 Conveying procedure......................... 25
22.2 Problematic materials for conveying.. 26
22.3 Switching off ...................................... 27
23 Switching off in an emergency................. 27
24 Action on power failure ............................. 28
24.1 De-energising the system .................. 28
25 Work on troubleshooting .......................... 29
25.1 Reaction in the event of faults ........... 29
25.2 Fault displays..................................... 29
25.3 Faults ................................................. 29
25.4 Safety................................................. 30
25.5 Malfunction table................................ 30
25.6 Dealing with mlfunctions .................... 32
26 End of work................................................. 33
26.1 End of work or interruption................. 33

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Contents
Page 4
26.2 Disconnecting the conveying
container ............................................ 34
27 Cleaning ...................................................... 34
27.1 Cleaning the pressure conveying
system................................................ 34
27.2 Check / clean emulsion rubber .......... 34
28 Maintenance ............................................... 36
28.1 Safety................................................. 36
28.2 Maintenance plan............................... 37
28.3 Lubricating the bearings .................... 38
29 Maintenance tasks ..................................... 38
30 Cleaning the filter....................................... 39
30.1 Unscrew the filter cover ..................... 39
30.2 Checking the slider width ................... 40
30.3 Cleaning cooler .................................. 40
30.4 When working on and in the control
box ..................................................... 41
31 Checking the pressure control ................. 43
31.1 Manual – 0 – automatic switch .......... 43
31.2 Measures after successful
maintenance ...................................... 43
1. Check that all previously
loosened screw connections are fixed
correctly. 43
2. Check that all previously
removed protective devices and covers
have been reattached correctly. .......... 43
3. Ensure that all tools, materials
and other equipment have been removed
from the work area............................... 43
4. Clean the work area and
remove any traces of escaped material
(e.g. liquids, processing material etc.). 43
5. Ensure that all safety devices
work correctly....................................... 43
32 Disassembly ............................................... 44
32.1 Safety ................................................. 44
32.2 Electrical system ................................ 45
32.3 Disassembly....................................... 45
32.4 Disposal ............................................. 45
33 Index ............................................................ 46

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
EC Declaration of Conformity
18.05.2021 Page 5
18.05.2021
2 EC Declaration of Conformity
Company: Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
declares under our sole responsibility that the product:
Type of machine: SILOMAT trans plus
Type of equipment:Pneumatic conveying system
Serial number:
Guaranteed sound power level: 101 dB
is in conformity with the following CE directives:
••Outdoor directive (2000/14/EG),
••Machine directive (2006/42/EG),
•Electromagnetic Compatibility Directive (2014/30/EG).
Operative Conformity Assessment according to Outdoor Directive 2000/14/EG:
Internal production control as per article 14 paragraph 2 in connection with annex V.
This declaration only refers to the machine in the state in which it has been placed on the market. Parts
subsequently added by the user and/or subsequent interventions are not covered. This declaration ceases to
be valid if the product is converted or changed without consent.
Person authorised to compile the relevant technical documentation:
Dipl.-Wirtsch.-Ing. (FH) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen.
The technical documentation is available from:
Knauf PFT GmbH & Co.KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen.
Iphofen, Dr. York Falkenberg
Geschäftsführer
Place and date of issue Name and signature Information on signatory
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