Knauf PFT SILOMAT trans plus 105 User manual

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Contents
2021-05-1810
Operating manual
PFT CONVEYING SYSTEMS
PFT SILOMAT trans plus 105 RAL2004
Part 2: Overview and operation
Item number of operating manual 00609921
Item number of the machine parts list PFT SILOMAT trans plus 105 RAL2004 -00124365
Read the operating manual before starting any work!

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© Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
Postfach 60
D-97343 Iphofen
Germany
Tel.: [phone]
Fax: [phone]
Tel.: [phone] (technical assistance
hotline)
E-mail: [e-mail]
Internet: www.pft.net

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Contents
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1 Contents
1Contents ....................................................... 3
2EC Declaration of Conformity..................... 5
3Examination.................................................. 6
3.1 Examination by machine operator ....... 6
3.2 Periodic inspection .............................. 6
4General information..................................... 7
4.1 Information regarding the manual........ 7
4.2 Keep the manual for future reference.. 7
4.3 Division ................................................ 7
4.4 Spare parts lists ................................... 7
5Spare part lists ............................................. 8
5.1 Accessories ......................................... 8
6Technical specifications ............................. 9
6.1 General specifications ......................... 9
6.2 Connected load ................................... 9
6.3 Operating requirements..................... 10
6.4 Output values..................................... 10
7Sound power level ..................................... 10
8Vibrations ................................................... 10
9Dimension sheet: PFT SILOMAT trans
plus.............................................................. 11
10 Name plate.................................................. 11
11 Quality Control sticker .............................. 11
12 Design and function .................................. 12
12.1 Overview of the assemblies............... 12
12.2 Assembly description......................... 13
12.3 Operating modes ............................... 13
13 Function...................................................... 14
13.1 Function description and operating
sequence ........................................... 14
13.2 Brief description ................................. 14
14 Intended use air compressor.................... 15
14.1 Intended purpose air compressor...... 15
14.2 Safety systems air compressor ......... 15
14.3 General positioning of the air
compressor ........................................ 16
14.4 Hot surface of the air compressor ..... 16
15 Transportation, packaging and storage .. 17
15.1 Safety instructions for transportation . 17
15.2 Transportation.................................... 18
15.3 Transportation checks ....................... 19
15.4 Packaging .......................................... 19
16 Safety .......................................................... 20
17 Preparations ............................................... 21
18 Connecting the power supply 400V ......... 21
19 Preparing the conveying container.......... 22
19.1 Connecting the conveying container . 22
19.2 Connecting the conveying hose ........ 22
19.3 Conveying line ................................... 23
20 Connectings ............................................... 23
21 Open the silo outlet flap ............................ 24
21.1 Hazardous dusts................................ 24
22 Switching on the machine and putting it
into service ................................................. 25
22.1 Conveying procedure......................... 25
22.2 Problematic materials for conveying.. 26
22.3 Switching off ...................................... 27
23 Switching off in an emergency................. 27
24 Action on power failure ............................. 28
24.1 De-energising the system .................. 28
25 Work on troubleshooting .......................... 29
25.1 Reaction in the event of faults ........... 29
25.2 Fault displays..................................... 29
25.3 Faults ................................................. 29
25.4 Safety................................................. 30
25.5 Malfunction table................................ 30
25.6 Dealing with mlfunctions .................... 32
26 End of work................................................. 33
26.1 End of work or interruption................. 33

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Contents
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26.2 Disconnecting the conveying
container ............................................ 34
27 Cleaning ...................................................... 34
27.1 Cleaning the pressure conveying
system................................................ 34
27.2 Check / clean emulsion rubber .......... 34
28 Maintenance ............................................... 36
28.1 Safety................................................. 36
28.2 Maintenance plan............................... 37
28.3 Lubricating the bearings .................... 38
29 Maintenance tasks ..................................... 38
30 Cleaning the filter....................................... 39
30.1 Unscrew the filter cover ..................... 39
30.2 Checking the slider width ................... 40
30.3 Cleaning cooler .................................. 40
30.4 When working on and in the control
box ..................................................... 41
31 Checking the pressure control ................. 43
31.1 Manual – 0 – automatic switch .......... 43
31.2 Measures after successful
maintenance ...................................... 43
1. Check that all previously
loosened screw connections are fixed
correctly. 43
2. Check that all previously
removed protective devices and covers
have been reattached correctly. .......... 43
3. Ensure that all tools, materials
and other equipment have been removed
from the work area............................... 43
4. Clean the work area and
remove any traces of escaped material
(e.g. liquids, processing material etc.). 43
5. Ensure that all safety devices
work correctly....................................... 43
32 Disassembly ............................................... 44
32.1 Safety ................................................. 44
32.2 Electrical system ................................ 45
32.3 Disassembly....................................... 45
32.4 Disposal ............................................. 45
33 Index ............................................................ 46

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
EC Declaration of Conformity
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2 EC Declaration of Conformity
Company: Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
declares under our sole responsibility that the product:
Type of machine: SILOMAT trans plus
Type of equipment:Pneumatic conveying system
Serial number:
Guaranteed sound power level: 101 dB
is in conformity with the following CE directives:
••Outdoor directive (2000/14/EG),
••Machine directive (2006/42/EG),
•Electromagnetic Compatibility Directive (2014/30/EG).
Operative Conformity Assessment according to Outdoor Directive 2000/14/EG:
Internal production control as per article 14 paragraph 2 in connection with annex V.
This declaration only refers to the machine in the state in which it has been placed on the market. Parts
subsequently added by the user and/or subsequent interventions are not covered. This declaration ceases to
be valid if the product is converted or changed without consent.
Person authorised to compile the relevant technical documentation:
Dipl.-Wirtsch.-Ing. (FH) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen.
The technical documentation is available from:
Knauf PFT GmbH & Co.KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen.
Iphofen, Dr. York Falkenberg
Geschäftsführer
Place and date of issue Name and signature Information on signatory

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Examination
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3 Examination
3.1 Examination by machine operator
Prior to each shift, the machine operator has to examine the
effectiveness of the control and safety devices as well as the
proper fitting of the protection devices.
The safe working condition of construction machinery has to be
checked by the machine operator during operation.
If the safety devices show any defects or if any other defects are
detected that compromise a safe operation, the supervisor has to
be informed immediately.
In case of defects that cause harm to persons, the operation of the
construction machine has to be stopped to eliminate the defects.
3.2 Periodic inspection
Construction machinery has to be inspected for their safe working
condition in accordance with the operating conditions and the
operational requirements as needed, however at least once a year
by an expert.
Pressure vessels have to undergo the prescribed expert
inspections.
The inspection results have to be documented and kept at least
until the next inspection.

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
General information
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4 General information
4.1 Information regarding the manual
This manual gives important notes and instructions on the correct
use of the equipment. The adherence to all defined safety and
handling instructions is a prerequisite for a safe working
environment.
Additionally, the on-site accident prevention regulations and
general safety guidelines for the equipment must be followed at all
times.
Read the manual carefully before starting any work! It is an integral
part of the product and must be kept accessible for operators in
close proximity to the equipment at all times.
Always pass on the manual to third-parties when the machine is
transferred to other sites.
The diagrams and illustrations shown in the manual are intended
for better understanding of tasks and descriptions. They are not
necessarily shown to the correct scale and may vary slightly from
the actual equipment used.
4.2 Keep the manual for future reference
The operating manual has to be available during the whole service
life of the product.
4.3 Division
The operating manual is divided into 2 books:
Part 1 Safety
General Safety regulation for conveying equipment.
Article number: 00132670
Part 2 Overview, operation and service (this manual).
For safe operation of the device both parts have to be read and
observed. Together they form one operating manual.
4.4 Spare parts lists
Spare parts lists for the machine can be found on the Internet at
www.pft.net.

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Spare part lists
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5 Spare part lists
You can find spare part lists for the machine in the Internet under www.pft.net
5.1 Accessories
1
2
3
For recommended accessories/equipment, see PFT Machine and Equipment Catalogue or www.pft.net

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Technical specifications
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6 Technical specifications
6.1 General specifications
SILOMAT trans plus 105 00124365
Total weight of the conveying
system
Specification Value Unit
SILOMAT trans plus 105 275 kg
Specification Value Unit
Length 1150 mm
Width 660 mm
Height 742 mm
Conveying container trans plus cpl 86 kg
6.2 Connected load
Electrical
Specification Value Unit
Voltage - 3Ph. / 50 Hz 400 V
Energy consumption (approx.) 12 A
Power consumption 5,7 kW
Connection 32 A
Fuse (minimum) 32jA typ C

PFT SILOMAT trans plus 105 RAL2004 Part 2: Overview and operation
Sound power level
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Motor protection switch
Fig. 1: Motor protection switch
Output Setting value Description
Compressor
motor
5,5 kW 11,2 A Q2
Drive 0.18 kW 0,65 A Q3
6.3 Operating requirements
Ambient conditions
Specification Value Unit
Temperature range 2-45 °C
Relative humidity (maximum) 80 %
6.4 Output values
Specification Value Unit
Conveying capacity at 100 m
(approx.)
20 kg/min
Conveying distance in m* 100 Meter
Operating pressure (maximum) 2,5 bar
Air capacity of compressor 105 Nm³/h
* Approximate value according to material quality, material weight and conveying
height
7 Sound power level
Sound power level LWA 101 dB (A)
8 Vibrations
Weighted effective acceleration value that the upper limbs are exposed to = < 2.5 m/s²