Knauf PFT SILOMAT XXL D User manual

Table of Contents
2017-11-2310
Operating manual
EC Declaration of Conformity
PFT CONVEYING SYSTEM
PFT SILOMAT XXL D RAL2004
Part 2 Overview – Operation - Spare parts lists
Article number of the operating manual: 00629976
Article number of the parts list PFT SILOMAT XXL D 50 Hz RAL2004 
Article number of the parts list PFT SILOMAT XXL D 60 Hz RAL2004 
-00606758
-00603707
Read the operating manual prior to starting any work!

2
© Knauf PFT GmbH & Co. KG
P.O. Box no. 60 97343 Iphofen
Einersheimer Straße 53 97346 Iphofen
Germany
Phone [phone]
Fax [phone]
Technical hotline [phone]
[email protected]
Internet: www.pft.net

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare
parts lists
Table of Contents
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1 Table of Contents
1 Table of Contents......................................... 3
2 EC Declaration of Conformity..................... 5
3 Inspection..................................................... 6
3.1 Inspection by machine operator .......... 6
3.2 Periodic inspection .............................. 6
4 General information..................................... 6
4.1 Information regarding the operating
manual................................................. 6
4.2 Keep the manual for future reference.. 6
4.3 Division................................................ 7
5 Accessories.................................................. 7
6 Technical data.............................................. 8
6.1 General information............................. 8
6.2 Connection values 50 Hz..................... 8
6.3 Connection values 60 Hz..................... 9
6.4 Operating conditions............................ 9
6.5 Power values 50 Hz............................. 9
6.6 Power values 60 Hz........................... 10
7 Sound power level..................................... 10
8 Vibrations ................................................... 10
9 Name plate.................................................. 10
10 Quality Control sticker .............................. 10
11 Dimension sheet PFT SILOMAT XXL D ... 11
12 Assembly and functioning:....................... 12
12.1 Overview of the assembly units......... 12
12.2 Carrier SILOMAT XXL D ................... 13
12.3 Compressor / control box SILOMAT
XXL D ................................................ 14
12.4 Overview of the control box SILOMAT
XXL D ................................................ 15
12.5 Operating modes............................... 16
13 Function...................................................... 16
13.1 Brief description................................. 16
13.2 Functional sequence ......................... 16
14 Intended use air compressor.................... 18
14.1 Intended purpose air compressor......18
14.2 Safety systems air compressor .........18
14.3 General positioning of the air
compressor........................................19
14.4 Hot surface of the air compressor ..... 19
15 Transport, packing and storage............... 20
15.1 Safety instructions for transport.........20
15.2 Transport ...........................................21
15.3 Transport inspection ..........................22
15.4 Packaging..........................................22
16 Operation....................................................23
16.1 Safety.................................................23
17 Machine preparations................................24
18 Connecting the power supply 400V.........24
19 Prepare the carrier.....................................25
19.1 Connect the carrier to the silo............25
19.2 Connect the conveying hoses and the
air hoses ............................................ 25
19.3 Laying conveyor lines........................26
20 Connections ...............................................26
21 Opening the silo discharge flap valve .....27
21.1 Hazardous dusts................................28
22 Switching on............................................... 28
22.1 Main switch........................................28
22.2 Conveying process............................28
22.3 Empty alarm of level sensor .............. 29
22.4 Switching off ......................................30
23 Shutdown in case of emergency.............. 30
24 Action in case of power cut......................31
24.1 Establishing a de-energised state .....31
25 Work on troubleshooting .......................... 32
25.1 Reaction in the event of faults ...........32
25.2 Fault displays.....................................32
25.3 Faults.................................................32
25.4 Safety.................................................33

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
Table of Contents
4
25.5 Table of faults ....................................33
25.6 Work on troubleshooting....................35
26 End of work.................................................36
26.1 End of work or interruption of work....36
26.2 Remove the carrier ............................37
27 Cleaning the conveying system...............37
27.1 Cleaning.............................................37
27.2 Check / clean the dosing shaft...........37
28 Maintenance ...............................................39
28.1 Safety.................................................39
28.2 Maintenance plan...............................41
29 Maintenance work......................................41
29.1 Lubrication .........................................41
30 Clean the filter ............................................42
30.1 Remove the filter cover......................42
30.2 Check the slider width........................43
30.3 Setting values of SILOMAT XXL D....44
31 Monitor the pressure control....................45
31.1 Hand – “0” - Automatic switch............45
32 Actions after completed maintenance.....45
33 Disassembly ...............................................46
33.1 Safety.................................................46
33.2 Disassembly.......................................47
33.3 Disposal .............................................47
34 Spare parts drawing, spare parts list.......48
34.1 Supporting frame trans plus cmpl.
article number 00140428...................48
34.2 Supporting frame trans plus cmpl.
article number 00140428...................49
34.3 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........50
34.4 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........51
34.5 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........52
34.6 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........53
34.7 Pressure control.................................54
34.8 Pressure control.................................55
34.9 Pressure control.................................56
34.10 Pressure control.................................57
34.11 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................58
34.12 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................59
34.13 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................60
34.14 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................61
34.15 Carrier cmpl. SILOMAT XXL D..........62
34.16 Carrier cmpl. SILOMAT XXL D..........63
34.17 Gear motor SILOMAT XXL D.............64
34.18 Gear motor SILOMAT XXL D.............65
34.19 Carrier cmpl. SILOMAT XXL D..........66
34.20 Carrier cmpl. SILOMAT XXL D..........67
34.21 Carrier cmpl. SILOMAT XXL D..........68
34.22 Carrier cmpl. SILOMAT XXL D..........69
34.23 Connecting piece ventilates SILOMAT
XXL D art. no. 00605864 ...................70
34.24 Connecting piece ventilates SILOMAT
XXL D art. no. 00605864 ...................71
35 Index............................................................74

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
EC Declaration of Conformity
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2 EC Declaration of Conformity
Company: Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
declares under our sole responsibility that the machine:
Type of machine: SILOMAT XXL D
Type of equipment: Pneumatic conveying system
Serial number:
Guaranteed sound power level: 101 dB
is in conformity with the following CE directives:
•Outdoor directive (2000/14/EC),
•Machine directive (2006/42/EC),
•Electromagnetic Compatibility Directive (2014/30/EU).
Operative Conformity Assessment according to Outdoor Directive 2000/14/EC:
Internal production control as per article 14 paragraph 2 in connection with annex V.
This declaration only refers to the machine in the state in which it has been placed on the market. Parts
subsequently added by the user and/or subsequent interventions are not covered. This declaration ceases to
be valid if the product is converted or changed without consent.
Person authorised to compile the relevant technical documentation:
(Dipl. in Industrial Engineering, University of Applied Sciences) Michael Duelli, Einersheimer Straße 53,
97346 Iphofen.
The technical documentation is available from:
Knauf PFT GmbH & Co. KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen.
Iphofen, Dr. York Falkenberg
Managing director
Place, Date of issue Name and signature Identification of the signatory

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
Inspection
6
3 Inspection
3.1 Inspection by machine operator
Prior to each shift, the machine operator has to examine the effectiveness of the
control and safety devices, as well as the proper fitting of the protection devices.
The safe working condition of construction machinery has to be checked by the
machine operator during operation.
If the safety devices show any defects or if any other defects are detected that
compromise a safe operation, the supervisor has to be informed immediately.
In case of defects that cause harm to persons, the operation of the construction
machine has to be stopped to eliminate the defects.
3.2 Periodic inspection
Construction machinery has to be inspected for their safe working condition in
accordance with the operating conditions and the operational requirements as
needed, however at least once a year by an expert.
Pressure vessels have to undergo the prescribed expert inspections.
The inspection results have to be documented and kept at least until the next
inspection.
4 General information
4.1 Information regarding the operating manual
This operating manual gives important information on handling the device. A
prerequisite for safe working is the observance of all stated safety guidelines
and instructions.
Furthermore, the local accident prevention guidelines and general safety
instructions for the application area of the device are to be adhered to.
Read the operating manual thoroughly before starting any work! It is a part of
the product and has to be kept near the tool and easily accessible to the
personnel at all times.
If the tool is given to third parties, also include the operating manual.
The figures in this manual are for presentation purposes of facts, not
necessarily to scale and may slightly differ from the actual model of the device.
4.2 Keep the manual for future reference
The operating manual has to be available during the whole service life of the
product.

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
Accessories
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4.3 Division
The operating manual is divided into 2 books:
Part 1 Safety
General safety instructions about article number
00132670
Part 2 Overview, operation, service and spare parts lists.
(This book)
For safe operation of the device, both the parts have to be
observed. Together they form one operating manual .
5 Accessories
For recommended accessories/equipment, see PFT machines and device catalogue or under www.pft.net or
at your PFT- construction machinery dealer.

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
Technical data
8
6 Technical data
6.1 General information
SILOMAT XXL D 50 Hz 00 60 67 58
SILOMAT XXL D 60 Hz 00 60 37 07
Weight of the complete conveying
system
Detail Value Unit
SILOMAT XXL D 50 / 60Hz 366 kg
6.2 Connection values 50 Hz
Electrical details
Detail Value Unit
Voltage 3Ph./ 50Hz 400 V
Power consumption approximately 20 A
Power input 9.2 kW
Connection 32 A
Fuse protection, at least 32A type C
Fig. 1: Motor protection switch
Power Unit Designation
Compressor motor 7.5 kW 16.2 A Q2
Actuator 0.18 kW 0.65 A Q3
Dosing drive 1.1 kW 2.3 A Q4
Control air
compressor 0.15 kW 0.6 A Q5
Vibrating unit 0.2 kW 0.3 A Q6
Detail Value Unit
Length 1150 mm
Width 660 mm
Height 742 mm
Carrier cmpl. 135 kg

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
Technical data
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6.3 Connection values 60 Hz
Electrical details
Detail Value Unit
Voltage 3Ph./ 50Hz 400 V
Power consumption approximately 21.7 A
Power input 10.7 kW
Connection 32 A
Fuse protection, at least 32A type C
Fig. 2: Motor protection switch
Power Unit Designation
Compressor motor 9.0 kW 17.9 A Q2
Actuator 0.18 kW 0.65 A Q3
Dosing drive 1.1 kW 2.3 A Q4
Control air
compressor 0.15 kW 0.6 A Q5
Vibrating unit 0.2 kW 0.3 A Q6
6.4 Operating conditions
Environment
Detail Value Unit
Temperature range 2-45 °C
Relative humidity, max. 80 %
Duration
Detail Value Unit
Max. operating time at a stretch 8 hours
6.5 Power values 50 Hz
Detail Value Unit
Pump capacity, approx. at 140m 20 kg/min
Feed range in m* 140 Metre
Operating pressure, max. 2.5 bar
Compressor ventilation system
performance 122
Nm³/h
* Reference value depending on the material quality, material weight and
conveying height

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
Sound power level
10
6.6 Power values 60 Hz
Detail Value Unit
Pump capacity, approx. at 140m 20 kg/min
Feed range in m* 140 Metre
Operating pressure, max. 2.5 bar
Compressor ventilation system
performance 122
Nm³/h
* Reference value depending on the material quality, material weight and
conveying height
7 Sound power level
Sound power level L WA 101 dB (A)
8 Vibrations
Weighted effective value of acceleration to which the upper body parts are exposed <2.5 m/s²
9 Name plate
Fig. 3: Name plate
The type plate is located on the supporting frame and includes
the following information:
Manufacturer
Type
Year of manufacture
Machine number
10Quality Control sticker
Fig. 4: Quality Control sticker
The following details can be found on the Quality Control sticker:
CE confirmed as per EU directives
Serial no / serial number
Controller / signature
Date of control