Knauf PFT SILOMAT XXL D User manual

Table of Contents
2017-11-2310
Operating manual
EC Declaration of Conformity
PFT CONVEYING SYSTEM
PFT SILOMAT XXL D RAL2004
Part 2 Overview – Operation - Spare parts lists
Article number of the operating manual: 00629976
Article number of the parts list PFT SILOMAT XXL D 50 Hz RAL2004 
Article number of the parts list PFT SILOMAT XXL D 60 Hz RAL2004 
-00606758
-00603707
Read the operating manual prior to starting any work!

2
© Knauf PFT GmbH & Co. KG
P.O. Box no. 60 97343 Iphofen
Einersheimer Straße 53 97346 Iphofen
Germany
Phone [phone]
Fax [phone]
Technical hotline [phone]
[email protected]
Internet: www.pft.net

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare
parts lists
Table of Contents
22 April 2020 13:52:52 Page 3
22A pril 2020 13:52:52
1 Table of Contents
1 Table of Contents......................................... 3
2 EC Declaration of Conformity..................... 5
3 Inspection..................................................... 6
3.1 Inspection by machine operator .......... 6
3.2 Periodic inspection .............................. 6
4 General information..................................... 6
4.1 Information regarding the operating
manual................................................. 6
4.2 Keep the manual for future reference.. 6
4.3 Division................................................ 7
5 Accessories.................................................. 7
6 Technical data.............................................. 8
6.1 General information............................. 8
6.2 Connection values 50 Hz..................... 8
6.3 Connection values 60 Hz..................... 9
6.4 Operating conditions............................ 9
6.5 Power values 50 Hz............................. 9
6.6 Power values 60 Hz........................... 10
7 Sound power level..................................... 10
8 Vibrations ................................................... 10
9 Name plate.................................................. 10
10 Quality Control sticker .............................. 10
11 Dimension sheet PFT SILOMAT XXL D ... 11
12 Assembly and functioning:....................... 12
12.1 Overview of the assembly units......... 12
12.2 Carrier SILOMAT XXL D ................... 13
12.3 Compressor / control box SILOMAT
XXL D ................................................ 14
12.4 Overview of the control box SILOMAT
XXL D ................................................ 15
12.5 Operating modes............................... 16
13 Function...................................................... 16
13.1 Brief description................................. 16
13.2 Functional sequence ......................... 16
14 Intended use air compressor.................... 18
14.1 Intended purpose air compressor......18
14.2 Safety systems air compressor .........18
14.3 General positioning of the air
compressor........................................19
14.4 Hot surface of the air compressor ..... 19
15 Transport, packing and storage............... 20
15.1 Safety instructions for transport.........20
15.2 Transport ...........................................21
15.3 Transport inspection ..........................22
15.4 Packaging..........................................22
16 Operation....................................................23
16.1 Safety.................................................23
17 Machine preparations................................24
18 Connecting the power supply 400V.........24
19 Prepare the carrier.....................................25
19.1 Connect the carrier to the silo............25
19.2 Connect the conveying hoses and the
air hoses ............................................ 25
19.3 Laying conveyor lines........................26
20 Connections ...............................................26
21 Opening the silo discharge flap valve .....27
21.1 Hazardous dusts................................28
22 Switching on............................................... 28
22.1 Main switch........................................28
22.2 Conveying process............................28
22.3 Empty alarm of level sensor .............. 29
22.4 Switching off ......................................30
23 Shutdown in case of emergency.............. 30
24 Action in case of power cut......................31
24.1 Establishing a de-energised state .....31
25 Work on troubleshooting .......................... 32
25.1 Reaction in the event of faults ...........32
25.2 Fault displays.....................................32
25.3 Faults.................................................32
25.4 Safety.................................................33

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
Table of Contents
4
25.5 Table of faults ....................................33
25.6 Work on troubleshooting....................35
26 End of work.................................................36
26.1 End of work or interruption of work....36
26.2 Remove the carrier ............................37
27 Cleaning the conveying system...............37
27.1 Cleaning.............................................37
27.2 Check / clean the dosing shaft...........37
28 Maintenance ...............................................39
28.1 Safety.................................................39
28.2 Maintenance plan...............................41
29 Maintenance work......................................41
29.1 Lubrication .........................................41
30 Clean the filter ............................................42
30.1 Remove the filter cover......................42
30.2 Check the slider width........................43
30.3 Setting values of SILOMAT XXL D....44
31 Monitor the pressure control....................45
31.1 Hand – “0” - Automatic switch............45
32 Actions after completed maintenance.....45
33 Disassembly ...............................................46
33.1 Safety.................................................46
33.2 Disassembly.......................................47
33.3 Disposal .............................................47
34 Spare parts drawing, spare parts list.......48
34.1 Supporting frame trans plus cmpl.
article number 00140428...................48
34.2 Supporting frame trans plus cmpl.
article number 00140428...................49
34.3 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........50
34.4 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........51
34.5 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........52
34.6 Rotary compressor KDT 3.145 T 7.5 /
9 KW article number 00606202 .........53
34.7 Pressure control.................................54
34.8 Pressure control.................................55
34.9 Pressure control.................................56
34.10 Pressure control.................................57
34.11 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................58
34.12 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................59
34.13 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................60
34.14 Control box art. no. 00604695 50Hz,
00604698 60Hz..................................61
34.15 Carrier cmpl. SILOMAT XXL D..........62
34.16 Carrier cmpl. SILOMAT XXL D..........63
34.17 Gear motor SILOMAT XXL D.............64
34.18 Gear motor SILOMAT XXL D.............65
34.19 Carrier cmpl. SILOMAT XXL D..........66
34.20 Carrier cmpl. SILOMAT XXL D..........67
34.21 Carrier cmpl. SILOMAT XXL D..........68
34.22 Carrier cmpl. SILOMAT XXL D..........69
34.23 Connecting piece ventilates SILOMAT
XXL D art. no. 00605864 ...................70
34.24 Connecting piece ventilates SILOMAT
XXL D art. no. 00605864 ...................71
35 Index............................................................74

PFT CONVEYING SYSTEM Part 2 Overview – Operation - Spare parts lists
EC Declaration of Conformity
22 April 2020 13:52:52 Page 5
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2 EC Declaration of Conformity
Company: Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
declares under our sole responsibility that the machine:
Type of machine: SILOMAT XXL D
Type of equipment: Pneumatic conveying system
Serial number:
Guaranteed sound power level: 101 dB
is in conformity with the following CE directives:
•Outdoor directive (2000/14/EC),
•Machine directive (2006/42/EC),
•Electromagnetic Compatibility Directive (2014/30/EU).
Operative Conformity Assessment according to Outdoor Directive 2000/14/EC:
Internal production control as per article 14 paragraph 2 in connection with annex V.
This declaration only refers to the machine in the state in which it has been placed on the market. Parts
subsequently added by the user and/or subsequent interventions are not covered. This declaration ceases to
be valid if the product is converted or changed without consent.
Person authorised to compile the relevant technical documentation:
(Dipl. in Industrial Engineering, University of Applied Sciences) Michael Duelli, Einersheimer Straße 53,
97346 Iphofen.
The technical documentation is available from:
Knauf PFT GmbH & Co. KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen.
Iphofen, Dr. York Falkenberg
Managing director
Place, Date of issue Name and signature Identification of the signatory