KOBE HRR006 User manual

RETRACTABLE AIR AND WATER
HOSE REELS
OPERATOR’S MANUAL
Please retain this information for future reference.
WARNING: THE SAFETY INFORMATION
GIVEN INSIDE MUST BE READ AND
UNDERSTOOD BY ANY PERSON
USING, INSTALLING, REPAIRING
OR MAINTAINING THIS PRODUCT.
ALWAYS WEAR
APPROPRIATE
PERSONAL
PROTECTIVE
EQUIPMENT.
For use on assembly lines, service vans, workshops, etc.
Helps to eliminate air hose entanglement hazards in the workplace.
Can be fixed to the wall
or ceiling.
UV stabilised impact
resistant plastic case.
Locking ratchet.
Smooth retraction.
1.5m connection hose.
Male inlet and outlet made
from solid brass.
High quality roll formed
drive spring.
PVC hose rated to 17bar.
160°pivot.
Air tool hanging hole.
Can be easily detached
from the bracket.
MODEL HRR006
ORDER CODE KBE-258-2010K
6mm x 12m
MODEL HRR008
ORDER CODE KBE-258-2020K
8mm x 12m
MODEL HRR010
ORDER CODE KBE-258-2030K
10mm x 10m
DECLARATION OF CONFORMITY
We hereby certify that the Kobe
Retractable Air and Water Hose Reels HRR006, HRR008 and HRR010
comply with all the relevant provisions of the following European Community Directives:
Machinery 98/37/EC and Marking 93/68/EEC.
Official Agent:
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9001 REGISTERED COMPANY
Signed:
Date: 1st March 2008 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.
© The Kennedy Group Ltd. 03/08
Kobe Tools continually strives to improve its products. Specifications may change without prior notice.
AVAILABLE FROM YOUR DISTRIBUTOR
KOBE PRODUCTS carry a one years manufacturers warranty.
KOBE PRODUCTS are designed & produced to the highest standards & specifications
KOBE PRODUCTS are fully guaranteed against faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
This does not affect your legal rights.
Please retain supplier invoice as proof of purchase.
QUALITY GUARANTEE & WARRANTY
KOBE TOOLS Official Agents:
JAPAN: MIKI TOOL TRADING CO. MIKI CITY, JAPAN.
EUROPE, MIDDLE EAST, AMERICA & AFRICA: THE KENNEDY GROUP LTD, WIGSTON, ENGLAND.

2 7
You have purchased a quality industrial product that is designed for high performance
and long service life. If correct use, safety and maintenance procedures are observed
this product will last for many years.
SAFETY INSTRUCTIONS
KOBE INDUSTRIAL TOOLS have been specifically designed to help you work SAFELY and
EFFICIENTLY. Your care and good judgement are the best protection against injury, but always ensure that
the appropriate safety equipment is worn. Always read the instruction manual for the air tool you are
connecting to the Hose Reel. All possible hazards cannot be covered here, but the most important ones
have been highlighted.
ALERTNESS
Always stay alert, watch what you are doing and use common sense when operating.
SIGHT
Always wear approved eye protection during operation, repair or maintenance of the air tool and Hose
Reel, or whilst changing accessories. Even small projectiles can injure eyes and cause blindness.
HEARING
Always take measures to eliminate or reduce risks from exposure to noise. High sound levels can
cause permanent hearing loss. Always use approved hearing protection.
HANDS, ARMS AND BODY
Cuts and burns
Always wear gloves to protect hands from cuts and burns.
Vibration and repetitive strain
Repetitive work motions, awkward positions and exposure to vibration can cause “Repetitive Strain Injuries”.
If numbness, tingling, pain or whitening of the skin occurs consult a doctor.
Always use appropriate safety equipment and take regular breaks.
HAIR, CLOTHING & JEWELLERY
Always ensure that all long hair and loose clothing, ties, scarves, jewellery, etc., are secured or removed.
Never wear watches, rings or bracelets whilst using this tool.
CHILDREN AND OTHER PEOPLE
Always ensure that all others in the area are wearing approved eye, face, respiratory, hearing and body
protection.
Always keep children away from the work area and where tools are stored.
Never let people who are unfamiliar with the tool use it.
AIR PRESSURE
Air under pressure can cause severe injury.
Always check for damaged or loose hoses and fittings. Whipping hoses can cause serious injury.
Never direct air at yourself or anyone else.
GENERAL OPERATING HAZARDS
Always ensure the Hose Reel is kept in a good working condition. Do not use the Hose Reel if any parts are
missing or damaged.
Always make sure that the labels on the Hose Reel are kept legible, indicating the model number, serial
number and any warnings. If not, reorder and replace.
Never modify the Hose Reel and only use it for the task for which it has been designed.
Never force or apply excessive pressure on the Hose Reel.
SPECIFIC OPERATING HAZARDS
Always ensure that if a hose is used between the air supply and the Hose Reel, the pressure rating of the
hose is equal to or greater than the pressure rating of the Hose Reel.
Never allow the hose to rewind uncontrollably.
Never dismantle the Hose Reel casing. There are no user serviceable parts. All maintenance and repairs must
be carried out by an authorised service agent.
WORKPLACE HAZARDS
Always comply with Health & Safety regulations.
Always be aware of excess hose around the work place. Slip/Trip/Fall is a major cause of serious injury or death.
Always maintain a balanced body position and secure footing.
AIR SUPPLY AND CONNECTION HAZARDS
Always shut off air supply, drain hose of air pressure and disconnect air tools from air supply when not in use,
before changing accessories or when making repairs.
Always install lock pins when universal twist couplings are used.
Always use thread sealants where applicable and permitted.
Never over-tighten or under-tighten fittings.
Never use quick disconnect couplings at the air tool. See instructions for suggested air supply.
Never exceed the maximum air pressure of the air tool and the Hose Reel.
KOBE
INDUSTRIAL
TOOLS
THE ENVIRONMENT
Adaptors
Couplings
Coupling Adaptors
Double Ended Tailpieces
Whip Hoses
Mini Oilers
Water Separators
KOBE
INDUSTRIAL
AIR TOOLS
KOBE AIRLINE ACCESSORIES
KOBE
INDUSTRIAL
TOOLS
THE KOBE RANGE
Air Hoses
Always dispose of unwanted tools, accessories and packaging materials in an environmentally
friendly manner.
Never allow lubricants to contaminate rivers, water ways or drains.
Balancers
Threaded Unions
Threaded Tailpieces
Integral Tailpieces

6 3
KOBE
INDUSTRIAL
TOOLS
SPARES
HRR006 spare specification/warning label order code KBE-298-9920A
HRR008 spare specification/warning label order code KBE-298-9921A
HRR010 spare specification/warning label order code KBE-298-9922A
KOBE
INDUSTRIAL
TOOLS
SERVICE & REPAIR
A comprehensive repair and
service facility is available through
your local Kobe agent for the
Hose Reel and all your electric
and pneumatic tools.
KOBE
INDUSTRIAL
TOOLS
TROUBLESHOOTING
POSSIBLE CAUSE
Hose bunching within the reel.
Spring tension too tight.
Replacement hose too tight.
Releasing tension too quickly.
Broken latching pawl.
Damaged hose.
Loose air connection.
Worn swivel seals.
SOLUTION
Pull hose out of the reel and guide it back in.
Have the spring tension adjusted by an authorised
service agent.
Have the correct hose fitted by an authorised service
agent.
Release tension more slowly.
Have broken part replaced by an authorised service
agent.
Have new hose fitted by an authorised service agent.
Tighten fitting.
Have seals replaced by an authorised service agent.
FAULT
Hose will not retract.
Reel will not latch.
Reel leaks.
Contact your local Kobe agent for further information about sending your Hose Reel for repair.
KOBE
INDUSTRIAL
AIR TOOLS
KOBE
INDUSTRIAL
TOOLS
MAINTENANCE & STORAGE
Do not dismantle the hose reel casing, or attempt to remove the screws and covers on the sides.
To do so may result in damage to the appliance and/or personal injury. There are no user
serviceable parts. All maintenance and repairs which require the case to be opened or dismantled
should be carried out by an authorised service agent.
Before carrying out routine maintenance or inspection, vent any pressure remaining in the hose.
The Hose Reel does not require special maintenance as it is lubricated for life.
When required, clean with a damp cloth. Do not use solvents or detergents, as these may permanently
damage the plastic.
If you need to store the Hose Reel, firstly ensure that it is clean and dry. Place it in a dark, safe, dry,
childproof location where the temperature will remain constant. Do not place the Hose Reel in a bag
because condensation might occur.
KOBE
INDUSTRIAL
AIR TOOLS
KOBE
INDUSTRIAL
TOOLS
SPECIFICATIONS
MODEL . . . . . . . . . . . . . . . . .HRR006 . . . . . . . . .HRR008 . . . . . . . . . .HRR010
ORDER CODE . . . . . . . . . . . .KBE- 258 - 2010K . . .KBE- 258 - 2020K . . . .KBE - 258- 2030K
HOSE INSIDE DIAMETER . . . .6mm (1/4”) . . . . . . . .8mm (5/
16”) . . . . . . . .10mm (3/ 8”)
HOSE LENGTH . . . . . . . . . . .12m (40’) . . . . . . . .12m (40’) . . . . . . . . .10m (32’)
MAXIMUM PRESSURE . . . . .17bar (240psi) . . . . .17bar (240psi) . . . . .17bar (240psi)
TEMPERATURE RANGE . . . . .- 5/+ 65°C . . . . . . . .- 5/+ 65°C . . . . . . . . .- 5/+65°C
INLET CONNECTION . . . . . . .1/4 BSP . . . . . . . . . . .1/4 BSP . . . . . . . . . . .1/4 BSP
OUTLET CONNECTION . . . . . .1/4 BSP . . . . . . . . . . .1/4 BSP . . . . . . . . . . .1/4 BSP
NET WEIGHT . . . . . . . . . . . . .7.5kg . . . . . . . . . . .7.5kg . . . . . . . . . . . .7.5kg
KOBE
INDUSTRIAL
TOOLS
UNPACKING & BOX CONTENTS
I x Wall/ceiling
bracket body.
I x Wall bracket
upper arm.
I x Wall bracket
lower arm.
I x Hose reel with connection hose.
It is recommended that the packaging materials (plastic bags, polystyrene, cable ties etc.) are saved for future
transportation of the tool in the event of it requiring service or repair. If you decide not to keep them, they must
be disposed of in an appropriate refuse collection container. These materials must not be left within the reach
of children as they are potential sources of danger.
Make sure the tool is in perfect condition and that there are no visible damaged parts. If in doubt, do not use
the tool and contact your local Kobe agent from whom it was purchased.
N.B. No wall/ceiling fixings (Screws, wall plugs etc.) or “S” hooks are supplied with this tool.
431mm
342mm
341mm
120mm 120mm
185mm
Ø 6mm
98mm
121mm
Measurements are applicable to all three models.

4 5
KOBE
INDUSTRIAL
AIR TOOLS
KOBE
INDUSTRIAL
TOOLS
ASSEMBLY & INSTALLATION
Fig. 3
Fig. 4
KOBE
INDUSTRIAL
TOOLS
OPERATION
KOBE
INDUSTRIAL
TOOLS
ASSEMBLY & INSTALLATION
The Hose Reel can be mounted to either a wall or ceiling. Ensure the wall, ceiling or other structure, to
which the Hose Reel is to be attached to, is of sound construction and the securing points and fixings will
hold the the working strain exerted onto the Hose Reel when in use. Remember that the Hose Reel will be
heavier when it is used to transfer water.
1. If wall mounting,
position the Hose
Reel so that the hose is
pulled out no more than
15°in an upward or
downward direction
(See fig. 1). Exceeding
this can create undue
drag in operation and
potentially cause
premature wear to the
mouth opening of the
Hose Reel.
2. Place the bracket body
against the wall/ceiling and mark and drill appropriate holes.
3. Position the lower bracket arm onto the bottom of the bracket body
(See fig. 2).
4. Screw into position making sure that the arrows on the bracket
body are facing upwards if the Hose Reel is being mounted on a
wall (See fig. 3). It is important that all six screw holes are used.
5. Mount the Hose Reel onto the lower bracket arm.
6. Slide the upper bracket arm onto the Hose Reel making sure that
clip “A” fully engages into hole “B” (See fig. 4).
Fig. 1
Fig. 2
Fig. 5
Always keep a firm hold of the hose as it is retracting back into the reel. Never allow the hose to
fly back uncontrolled as this could cause damage to property, yourself or other people.
In order to familiarise yourself with the function of the Hose Reel, stand as close as possible to it and
follow the steps below:
EXTENDING OUT AND LOCKING
1. Pull the hose slowly out and you will hear a clicking noise. This is the locking pawl running over the
locking teeth.
2. As soon as you hear the clicking noise, stop pulling and allow the hose to retract a little and it will lock
in position.
3. If it will not lock, allow the hose to retract back further, then pull it out again slowly until you hear the
first one or two clicks. Stop pulling and allow the hose to retract a
small amount and it will lock in position.
4. Now pull it out some more until you hear the next set of clicks and
repeat the locking process. The hose will lock about every 1 metre
(3 feet). The hose can be pulled all the way out until it stops.
Once you are familiar with the system, you will not need to listen for the
locking clicks as you will automatically know when and where it locks.
RETRACTING
1. Pull the hose out a little until you hear the clicking stop. The ratchet
pawl will make a “clunk” noise.
2. As soon as you hear the “clunk” sound allow the hose to retract
back whilst holding it firmly.
3. If you want to stop the hose rewinding and lock into position again,
pull some hose out until you here clicking. Allow it to retract a little
so that the hose locks into position.
The hole at the bottom of the Hose Reel can be used to hang air tools
or water spray guns (See fig. 6). Air tools which can not be held like this
should be removed. The “S” hook is not supplied with the Hose Reel.
KOBE
INDUSTRIAL
TOOLS
SUGGESTED AIR SUPPLY
ADAPTOR
OILER
STOP VALVE PIPES AND
FITTINGS
REGULATOR
COUPLING
OIL DAILY HERE
COUPLING
WHIP
HOSE
FILTER
DRAIN DAILY
AIR SUPPLY
Always ensure that if a hose is used between the air supply and the Hose Reel, the pressure rating of
the hose is equal to or greater than the pressure rating of the Hose Reel.
Always use thread sealants where applicable and permitted.
Never over-tighten or under-tighten fittings.
Requirements for Quick Acting Couplings connected to Air Tools:
A whip hose of minimum length 500mm between the tool and the coupling is required in order to comply
with Health and Safety Executive Guide HS(G) 39, BS4575:2, ISO 4414 and ISO 6150.
7. Connect the inlet of the Hose
Reel with the air/water supply.
Make sure the outlet has a
connection on it before switching
on slowly the air/water supply
to check for leaks.
REMOVAL
The hose must be fully retracted
before the Hose Reel is removed from
the bracket body (See below for how
to retract the Hose Reel).
Place a screwdriver into hole “B” and
push in clip “A”. At the same time
pull the upper bracket arm out a few
millimeters keeping the Hose Reel
pivoting. Whilst holding onto the Hose
Reel between your arm and body, pull
the upper bracket arm fully out (See
fig. 5).
Fig. 6
15°
15°
A
B
B
Continued
Continued on page 5