Kodak X-Omat 1000 User manual

HEALTH IMAGING © Eastman Kodak Company, 2002
Confidential
Restricted Information
{Service Manual}{Produ ction}{Hea lthImaging} {External AndInternal} Publication No. 9B8949
10SEP02
Supersedes 9B8949
15JUN98
SERVICE MANUAL
for the
Kodak X-Omat 1000, 1000A and 1000J PROCESSOR
Service Code: 3482
Important
Qualified service personnel must do these procedures.
H164_0007HC

210SEP02 – 9B8949
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Description Page
Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DEVELOPER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FIXER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WASH RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DRYER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PROCESSOR BASE for 1000A PROCESSOR - Serial No. 0 - 482 and 1000
PROCESSOR - Serial No. 0 - 1242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PROCESSOR BASE for 1000A PROCESSOR - Serial No. 483 and above and
1000 PROCESSOR - Serial No. 1243 and above . . . . . . . . . . . . . . . . . . . . . 18
CROSSOVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DRYER BRACKET KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
FEED TRAY and CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PROCESSOR TANK SECTION for 1000A PROCESSOR - Serial No. 0 - 482
and 1000 PROCESSOR - Serial No. 0 - 1242 . . . . . . . . . . . . . . . . . . . . . . . . 26
PROCESSOR TANK SECTION for 1000A PROCESSOR - Serial No. 483
and above and 1000 PROCESSOR - Serial No. 1243 and above . . . . . . . . 30
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Adjusting the Squareness of the RACK AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Adjusting the Squareness of the DRYER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Adjusting the Tension of the DRIVE CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Setting the Defaults of the SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Adjusting the Developer Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Adjusting the Developer and Fixer Replenishment Rates . . . . . . . . . . . . . . . . . . . . . 50
Setting the “Regular” Replenishment Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Setting the “Flooded” Replenishment Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Adjusting the Temperature of the DRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Adjusting the Speed of the DRYER BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Removing the CONTROL BOX COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Opening the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Disconnecting the HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Removing the DRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Removing the DRYER THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Removing the DRYER BLOWER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removing the DRYER HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

9B8949 – 10SEP02 3
Removing the I/O BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Removing the 10M BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Transport Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Artifacts and Wrong Film Densities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
System Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Checking the POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Setting the Diagnostic Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Checking the TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Checking the ENTRANCE SENSOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Checking the DEVELOPER HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Checking the DRYER HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Checking the DRYER BLOWER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Checking the DEVELOPER PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Checking the FIXER PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Checking the WATER SOLENOID VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Checking the COVER INTERLOCK SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . 77
Checking the DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Film Processing and Functions of the PROCESSOR. . . . . . . . . . . . . . . . . . . . . . . . . 79
Components of the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Temperature Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Replenishment System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Energizing the PROCESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
System Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

410SEP02 – 9B8949

Safety
9B8949 – 10SEP02 5
Section 1: Safety
Warning
To prevent damage to personnel, keep floors and drains around your Kodak X-Omat PROCESSOR clean and dry at
all times. Any fluids from mixing TANKS, and drain lines should be cleaned up immediately. If fluid is on the floor
because of an overflow or other malfunction of the drain, call a qualified person to correct any problem with the drain.
Kodak is not responsible for the serviceability of any drain connected to a Kodak X-Omat PROCESSOR. Drains are
the responsibility of the customer.
• Drains must be made of material that is resistant to chemicals. Use PVC.
• The drain must be a minimum of 7.6 cm (3 in.) and be free of obstruction.
• Drain service must match local codes.
This information defines the safety and information icons used in this publication.
Warning
This icon is used for conditions that could cause personal injury.
Caution
This icon is used for conditions that could cause damage to equipment or software data.
Possible damage from electrostatic discharge.
ESD
This icon is used for conditions that could cause damage to the equipment.
Electrostatic discharge (ESD) is a primary source of:
• equipment failure
• low productivity
• equipment repairs
A person cannot feel a static charge of less than 3,500 V, but 30 V can cause damage to components in the
equipment.
Preventive Measures
• Check for an ESD WARNING LABEL before doing any procedure with static-sensitive components. All static-
sensitive components have graphic LABELS that frequently include instructions. Use all label instructions.
• Wear a GROUNDING STRAP when you touch static-sensitive components. Check that the CLIP remains
fastened to a ground that has a clean surface with no paint.
• Repair static-sensitive components in an ESD-protected area or use a PORTABLE GROUNDING MAT.
• When moving static-sensitive components from area to area, insert and transport the components in ESD-
protective material.
Important
This icon is used for important information.
Note
This icon is used for additional information.

SERVICE MANUAL
610SEP02 – 9B8949
Section 2: Illustrated Parts List
Figure 1 DEVELOPER RACK
H164_0054DC
953
066
051
053
071
066
071
051
052
066 054
055
056
059
060
061
062
063
064
065
076
077
079
103
251
252
262
057
078
058
263
081
062
063
063
063
057
066
060
060
H164_0054DCA
0
5
3
051
052
053
054
055
056
057
058
059
060
061
062
063
064
065
066
071
076
077
078
079
081
103
251
262
263
953
252
060
066
060
053
063
063
057
062
063
066
066
071
051

Illustrated Parts List
9B8949 – 10SEP02 7
Figure 1 DEVELOPER RACK
Item Part No. Description Notes
451 1E2451 DEVELOPER RACK AY - complete 1
051 1E2051 BUSHING, RACKS 1
052 1E2052 GEAR, DRIVE 1
053 1E2053 SPRING, 053 1
054 1E2054 PIN, HELICAL 1
055 1E2055 PIN, GEAR 1
056 1E2056 PIN, IDLE, GEAR 1
057 1E2057 BAR, REINFORCING, EXIT 1
058 1E2058 GUIDE STOP 1
059 1E2059 SPACER, DRIVE SIDE, GROOVED 1
060 1E2060 SPACER, RACK SUPPORT 1
061 1E2061 SPACER, SHORT 1
062 1E2062 ROLLER, DRIVE 1
063 1E2063 ROLLER, DRIVE, RUBBER 1
064 1E2064 COVER, EVAPORATION 1
065 1E2065 GUIDE, BOTTOM 1
066 1E2066 SPRING, 066 1
071 1E2071 C-RING 1
076 1E2076 GUIDE, BOTTOM, DEVELOPER 1
077 1E2077 PIN, FIXED 1
078 1E2078 HANDLE, EVAP. COVER 1
079 1E2079 SPACER, LARGE 1
081 1E2081 GEAR, IDLE 1
103 1E2103 GEAR 1
251 1E2251 SIDE PLATE, RACK, NONDRIVE 1
252 1E2252 SIDE PLATE, RACK, DRIVE 1
262 1E2262 PIN, IDLE 1
263 1E2263 BAR, REINFORCING, ENTRANCE 1
953 1E2953 E-RING 1

SERVICE MANUAL
810SEP02 – 9B8949
Figure 2 FIXER RACK
H164_0055DC
053
071 953
053
053
071
H164_0055DCA
062
062
062
065
062
062
057
263
057
262
252
251
103
081
079
065
062
061
060
059
056
055
054
053
052
051
051
053
060
060
051
052
053
054
055
056
057
059
060
061
062
065
071
079
081
103
251
252
262
263
953
060
053
053
057
062
062
062
060
053
062
062
065
051
071
053

Illustrated Parts List
9B8949 – 10SEP02 9
Figure 2 FIXER RACK
Item Part No. Description Notes
452 1E2452 FIXER RACK AY - complete 2
051 1E2051 BUSHING, RACKS 2
052 1E2052 GEAR, DRIVE 2
053 1E2053 SPRING, 053 2
054 1E2054 PIN, HELICAL 2
055 1E2055 PIN, GEAR 2
056 1E2056 PIN, IDLE, GEAR 2
057 1E2057 BAR, REINFORCING, EXIT 2
059 1E2059 SPACER, DRIVE SIDE, GROOVED 2
060 1E2060 SPACER, RACK SUPPORT 2
061 1E2061 SPACER, SHORT 2
062 1E2062 ROLLER, DRIVE 2
065 1E2065 GUIDE, BOTTOM 2
071 1E2071 C-RING 2
079 1E2079 SPACER, LARGE 2
081 1E2081 GEAR, IDLE 2
103 1E2103 GEAR 2
251 1E2251 SIDE PLATE, RACK, NONDRIVE 2
252 1E2252 SIDE PLATE, RACK, DRIVE 2
262 1E2262 PIN, IDLE 2
263 1E2263 BAR, REINFORCING, ENTRANCE 2
953 1E2953 E-RING 2

SERVICE MANUAL
10 10SEP02 – 9B8949
Figure 3 WASH RACK
H164_0053DC
953
071
071
051
052
053
054
055
056
059
060
061
062
063
065
080
081
083
103
251
252
262
057
263
057
062
062
053
051
062
062
065
060
060
H164_0053DCA
051
052
053
054
055
056
057
060
061
062
063
065
071
080
081
083
103
251
252
262
263
953
060
062
062
057
060
059
065
053
051
062
062
071

Illustrated Parts List
9B8949 – 10SEP02 11
Figure 3 WASH RACK
Item Part No. Description Notes
453 1E2453 WASH RACK AY - complete 3
051 1E2051 BUSHING, RACKS 3
052 1E2052 GEAR, DRIVE 3
053 1E2053 SPRING, 053 3
054 1E2054 PIN, HELICAL 3
055 1E2055 PIN, GEAR 3
056 1E2056 PIN, IDLE, GEAR 3
057 1E2057 BAR, REINFORCING, EXIT 3
059 1E2059 SPACER, DRIVE SIDE, GROOVED 3
060 1E2060 SPACER, RACK SUPPORT 3
061 1E2061 SPACER, SHORT 3
062 1E2062 ROLLER, DRIVE 3
063 1E2063 ROLLER, DRIVE, RUBBER 3
065 1E2065 GUIDE, BOTTOM 3
071 1E2071 C-RING 3
080 1E2080 SPACER, WASH RACK, DRIVE 3
081 1E2081 GEAR, IDLE 3
083 1E2083 GUIDE, OUTLET 3
103 1E2103 GEAR 3
251 1E2251 SIDE PLATE, RACK, NONDRIVE 3
252 1E2252 SIDE PLATE, RACK, DRIVE 3
262 1E2262 PIN, IDLE 3
263 1E2263 BAR, REINFORCING, ENTRANCE 3
953 1E2953 E-RING 3

SERVICE MANUAL
12 10SEP02 – 9B8949
Figure 4 DRYER RACK
H164_0048DC
053
H164_0048DCA
105
105
105
057
053
102
062
108
056
264
057
261
259
258
257
256
255
254
253
160
122
121
118
260
115
112
113
110
109
108
106
105
103
102
062
104
056
054
053
052
040
039
115
062
108
108
062
054
160
053 053
102
109
040
265
038
040
038
039
040
052
053
054
056
057
062
102
103
104
105
106
108
109
110
112
113
115 118
121
122
160
253
254
255
256
257
258
259
260
261
264
265
105
105
040
040
062
062
108
062
105
057
115
108
102
053
053
053
053
056
054
160
102
108
109

Illustrated Parts List
9B8949 – 10SEP02 13
Figure 4 DRYER RACK
Item Part No. Description Notes
454 1E2454 DRYER RACK AY - complete 4
038 1E2038 SPACER, DRYER, NON-DRIVE SIDE LOWER 4
039 1E2039 SPACER, AIR TUBE 4
040 1E2040 SPACER, DRYER, NON-DRIVE SIDE 4
052 1E2052 GEAR, DRIVE 4
053 1E2053 SPRING, 053 4
054 1E2054 PIN, HELICAL 4
056 1E2056 PIN, IDLE, GEAR 4
057 1E2057 BAR, REINFORCING, EXIT 4
062 1E2062 ROLLER, DRIVE 4
102 1E2102 SPRING, 102 4
103 1E2103 GEAR 4
104 1E2104 SPACER, DRYER SPROCKET 4
105 1E2105 SPROCKET, DRIVE 4
106 1E2106 SPRING, COIL 4
108 1E2108 ROLLER, DRIVE, DRYER 4
109 1E2109 GUIDE, DRYER 4
110 1E2110 COVER, DRYER, FRONT 4
112 1E2112 FITTING, AIR ADJUSTMENT 4
113 1E2113 TUBE, AIR 4
115 1E2115 ROLLER, RUBBER 4
118 1E2118 PIN, SPROCKET 4
121 1E2121 SPROCKET 4
122 1E2122 CHAIN, DRIVE 4
160 1E2160 BUSHING, DRYER 4
253 1E2253 SIDE PLATE, DRYER, DRIVE 4
254 1E2254 SIDE PLATE, DRYER, NONDRIVE 4
255 1E2255 COVER, DRYER, LOWER 4
256 1E2256 COVER, DRYER REAR 4
257 1E2257 BRACKET, DRYER RACK 4
258 1E2258 SPACER, DRYER RACK, DRIVE 4
259 1E2259 SPACER, DRYER RACK NONDRIVE 4
260 1E2260 ROLLER, RUBBER 4
261 1E2261 ROLLER, RUBBER 4
264 1E2264 DUCT, AIR 4
265 1E2265 SPACER, DRYER RACK 4

SERVICE MANUAL
14 10SEP02 – 9B8949
Figure 5 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 0 - 482 and 1000 PROCESSOR - Serial No.
0 - 1242
H164_0049EC
H164_0049ECA
005 , 015
030
513 , 514
543
349
348
307
505
548
546 , 547
535 , 536 , 537
519
512
511
508
507
506
504
503
501 , 502
426
425
404
313
312
282
280
279
278
275
244
243
231
230
229
228
225
224
223
220
219
217
216
214
213
164
163
157
156
153
136
035
011
136
164
544
036
168
169
167
011
015
030
035
036 136
153
156
157
163
164
167
168
169
213
214
216
217
219
220
223
224
225
228
229
230
231
243
244
275
278
279
280
282
307
312
313
348
349
404
425
426
503
504
505
506
507
508
511
512
519
543
544
548
164
136
513 514
501 502
546 547
005
535 536 537

Illustrated Parts List
9B8949 – 10SEP02 15
Figure 5 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 0 - 482 and 1000 PROCESSOR - Serial No.
0 - 1242
Item Part No. Description Notes
005 1E2005 HEATER, DRYER, H52A, 1000A/1000J PROCESSORS 5
011 1E2011 VALVE, SOLENOID, WATER, SL51 5
015 1E2015 HEATER, DRYER, H52, 1000 PROCESSOR 5
030 1E2030 VALVE, RED 5
035 1E2035 FILTER 5
036 1E2036 VALVE, BLUE 5
136 1E2136 LEVELING SCREW 5
153 1E2153 BODY, LOWER 5Special order part.
156 1E2156 COVER, SIDE 5Special order part.
157 1E2157 CASE, FAN 5Special order part.
163 1E2163 SPACER, DRYER DUCT 5Special order part.
164 1E2164 SPACER, TRANSFORMER 5Special order part.
167 1E2167 ELECTRICAL COVER 5
168 1E2168 SUPPORT, FEED END 5
169 1E2169 SUPPORT, NON-FEED END 5
213 1E2213 BRACKET, VALVE 5Special order part.
214 1E2214 FITTING PLATE, VALVE 5Special order part.
216 1E2216 FITTING, MAIN BODY, RIGHT 5Special order part.
217 1E2217 FITTING, MAIN BODY, LEFT 5Special order part.
219 1E2219 BRACKET, HINGE, RIGHT 5Special order part.
220 1E2220 BRACKET, HINGE, LEFT 5Special order part.
223 1E2223 BRACKET, DRYER BLOWER 5Special order part.
224 1E2224 DUCT, DRYER 5Special order part.
225 1E2225 FITTING PLATE, DRYER 5Special order part.
228 1E2228 NUT PLATE 5Special order part.
229 1E2229 FITTING PLATE, SIDE COVER, UPPER 5Special order part.
230 1E2230 FITTING PLATE, SIDE COVER, LOWER 5Special order part.
231 1E2231 FITTING PLATE, VENTILATION FAN 5Special order part.
243 1E2243 COVER, HOSE, FEED END 5Special order part.
244 1E2244 COVER, HOSE, D/F OVERFLOW 5Special order part.
275 1E2275 BRACKET, SWITCH 5Special order part.
278 1E2278 BRACKET, TRANSFORMER 5Special order part.
279 1E2279 BRACKET, FUSE 5Special order part.
280 1E2280 COVER, WIRING 5Special order part.
282 1E2282 BRACKET, BOX 5Special order part.
307 1E2307 HOSE, REPLENISHMENT, LONG 5Special order part.
312 1E2312 CONNECTOR, WASH DRAIN 5
313 1E2313 CONNECTOR, WASH OVERFLOW 5
314 1E2314 ORIFICE, WASH DRAIN, 0.045 5Not visible in graphic.
348 1E2348 TUBE, REPLENISHMENT, FILTER TO TANK 5Special order part.
349 1E2349 TUBE, REPLENISHMENT, SUPPLY TO FILTER 5Special order part.

SERVICE MANUAL
16 10SEP02 – 9B8949
404 1E2404 BLOWER, DRYER, FN52 5
425 1E2425 PUMP, REPLENISHMENT, DEVELOPER, M54 5
426 1E2426 PUMP, REPLENISHMENT, FIXER, M55 5
467 1E2467 VALVE, POPPET, REPLENISHMENT PUMP 5Not visible in graphic.
501 1E2501 TRANSFORMER, T51A, 1000A/1000J PROCESSORS 5
502 1E2502 TRANSFORMER, T51, 1000 PROCESSOR 5
503 1E2503 FILTER, EMI, NF51 5
504 1E2504 SWITCH, POWER, SW51 5
505 1E2505 CAPACITOR, Z51 5
506 1E2506 INLET CONNECTION 5
507 1E2507 TERMINAL BLOCK, TB51 5
508 1E2508 RELAY, SOLID STATE 5
511 1E2511 THERMOSTAT, OVERTEMPERATURE, DRYER, SW53 5
512 1E2512 FUSE HOLDER, F51A/F51 5
513 1E2513 FUSE, F51A, 15A, 1000A/1000J PROCESSORS 5
514 1E2514 FUSE, F51, 8A, 1000 PROCESSOR 5
519 1E2519 SENSOR, DRYER TEMPERATURE, SE52 5
535 1E2535 FAN, VENTILATION, FH51J, 1000J PROCESSOR 5
536 1E2536 FAN, VENTILATION, FN51A, 1000A PROCESSOR 5
537 1E2537 FAN, VENTILATION, FN51, 1000 PROCESSOR 5
543 1E2543 FUSE HOLDER, F52 5
544 1E2544 FUSE HOLDER, F53A/F53 5
546 1E2546 FUSE, 2.0 A, 1000A/1000J PROCESSORS 5
547 1E2547 FUSE, 1.6A, 1000 PROCESSOR 5
548 1E2548 FUSE, F52, 0.2A 5
Item Part No. Description Notes

Illustrated Parts List
9B8949 – 10SEP02 17

SERVICE MANUAL
18 10SEP02 – 9B8949
Figure 6 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 483 and above and 1000 PROCESSOR -
Serial No. 1243 and above
H164_0099EC
005 , 015
030
513 , 514
543
349
348
307
505
548
546 , 547
535 , 536 , 537
519
512
511
508
507
506
504
503
501 , 502
426
425
404
282
280
279
278
275
244
243
231
230
229
228
225
224
223
220
219
217
216
288
136
164
163
157
156
153
136
035
011
136
164
544
168
169
167
H164_0099ECA
301
228
287
286
320
330
005
011
015
030
035
136
153
156
157
163
164
167
168
169
216
217
219
220
223
224
225
228
229
230
231
243
244
275
278
279
280
282
286
287
288
301
307
320
330
348
349
404
425
426
501 502
503
504
505
506
507
508
511
512
513 514
519
535 536
543
544
546 547
548
136
228
136
164
537

Illustrated Parts List
9B8949 – 10SEP02 19
Figure 6 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 483 and above and 1000 PROCESSOR -
Serial No. 1243 and above
Item Part No. Description Notes
005 1E2005 HEATER, DRYER, H52A, 1000A/1000J PROCESSORS 6
011 1E2011 VALVE, SOLENOID, WATER, SL51 6
015 1E2015 HEATER, DRYER, H52, 1000 PROCESSOR 6
030 1E2030 VALVE, RED 6
035 1E2035 FILTER 6
136 1E2136 LEVELING SCREW 6
153 1E2153 BODY, LOWER 6Special order part.
156 1E2156 COVER, SIDE 6Special order part.
157 1E2157 CASE, FAN 6Special order part.
163 1E2163 SPACER, DRYER DUCT 6Special order part.
164 1E2164 SPACER, TRANSFORMER 6Special order part.
167 1E2167 ELECTRICAL COVER 6
168 1E2168 SUPPORT, FEED END 6
169 1E2169 SUPPORT, NON-FEED END 6
216 1E2216 FITTING, MAIN BODY, RIGHT 6Special order part.
217 1E2217 FITTING, MAIN BODY, LEFT 6Special order part.
219 1E2219 BRACKET, HINGE, RIGHT 6Special order part.
220 1E2220 BRACKET, HINGE, LEFT 6Special order part.
223 1E2223 BRACKET, DRYER BLOWER 6Special order part.
224 1E2224 DUCT, DRYER 6Special order part.
225 1E2225 FITTING PLATE, DRYER 6Special order part.
228 1E2228 NUT PLATE 6Special order part.
229 1E2229 FITTING PLATE, SIDE COVER, UPPER 6Special order part.
230 1E2230 FITTING PLATE, SIDE COVER, LOWER 6Special order part.
231 1E2231 FITTING PLATE, VENTILATION FAN 6Special order part.
243 1E2243 COVER, HOSE, FEED END 6Special order part.
244 1E2244 COVER, HOSE, D/F OVERFLOW 6Special order part.
275 1E2275 BRACKET, SWITCH 6Special order part.
278 1E2278 BRACKET, TRANSFORMER 6Special order part.
279 1E2279 BRACKET, FUSE 6Special order part.
280 1E2280 COVER, WIRING 6Special order part.
282 1E2282 BRACKET, BOX 6
286 1E2286 FITTING PLATE, WASH DRAIN VALVE LOWER 6
287 1E2287 FITTING PLATE, WASH DRAIN VALVE UPPER 6
288 1E2288 BRACKET, DRAIN TUBE SUPPORT 6
301 1E2301 HOSE CLAMP 6
307 1E2307 HOSE, REPLENISHMENT, LONG 6Special order part.
320 1E2320 TUBE, WASH DRAIN 6
330 1E2330 FIXER HOSE, SHORT 6
348 1E2348 TUBE, REPLENISHMENT, FILTER TO TANK 6Special order part.
349 1E2349 TUBE, REPLENISHMENT, SUPPLY TO FILTER 6Special order part.

SERVICE MANUAL
20 10SEP02 – 9B8949
404 1E2404 BLOWER, DRYER, FN52 6
425 1E2425 PUMP, REPLENISHMENT, DEVELOPER, M54 6
426 1E2426 PUMP, REPLENISHMENT, FIXER, M55 6
467 1E2467 VALVE, POPPET, REPLENISHMENT PUMP 6Not visible in graphic.
501 1E2501 TRANSFORMER, T51A, 1000A/1000J PROCESSORS 6
502 1E2502 TRANSFORMER, T51, 1000 PROCESSOR 6
503 1E2503 FILTER, EMI, NF51 6
504 1E2504 SWITCH, POWER, SW51 6
505 1E2505 CAPACITOR, Z51 6
506 1E2506 INLET CONNECTION 6
507 1E2507 TERMINAL BLOCK, TB51 6
508 1E2508 RELAY, SOLID STATE 6
511 1E2511 THERMOSTAT, OVERTEMPERATURE, DRYER, SW53 6
512 1E2512 FUSE HOLDER, F51A/F51 6
513 1E2513 FUSE, F51A, 15A, 1000A/1000J PROCESSORS 6
514 1E2514 FUSE, F51, 8A, 1000 PROCESSOR 6
519 1E2519 SENSOR, DRYER TEMPERATURE, SE52 6
535 1E2535 FAN, VENTILATION, FH51J, 1000J PROCESSOR 6
536 1E2536 FAN, VENTILATION, FN51A, 1000A PROCESSOR 6
537 1E2537 FAN, VENTILATION, FN51, 1000 PROCESSOR 6
543 1E2543 FUSE HOLDER, F52 6
544 1E2544 FUSE HOLDER, F53A/F53 6
546 1E2546 FUSE, 2.0 A, 1000A/1000J PROCESSORS 6
547 1E2547 FUSE, 1.6A, 1000 PROCESSOR 6
548 1E2548 FUSE, F52, 0.2A 6
Item Part No. Description Notes