Kodak X-Omat 270 RA PROCESSOR User manual

Publication No. 2B6843
5/94
Supersedes 636715
4/91
INSTALLATION INSTRUCTIONS
for the
Kodak X-Omat 270 RA PROCESSOR
H104_0107DA
 Eastman Kodak Company, 1994

PLEASE NOTE
The information contained herein is based on the experience and knowledge relating to the subject matter gained by
Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express
or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or
special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or
other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use
caution to prevent damage during all service procedures.
Table of Contents
Description Page
Preliminary Items ...................................................................................................................................................3
Special Tools Required.....................................................................................................................................3
Electrostatic Discharge .....................................................................................................................................4
Preparing the Processor for Installation.............................................................................................................5
Unpacking the Processor..................................................................................................................................5
Moving the Processor into Position..................................................................................................................8
Installing the Light-Lock Gasket .......................................................................................................................9
Installing the Brackets.....................................................................................................................................10
Installing the Racks, Crossovers, and Water Disconnect..............................................................................11
Installing Floor Plates and Leveling the Processor........................................................................................12
Installing the Seismic Brackets.......................................................................................................................15
Connecting the Processor..................................................................................................................................16
Making the Electrical Connections .................................................................................................................16
Making the Plumbing Connections.................................................................................................................21
Installing and Adjusting the Feed Shelf............................................................................................................26
Checking for Correct Operation.........................................................................................................................27
Publication Change Table...................................................................................................................................29
2 2B6843

Preliminary Items
Special Tools Required
The following tools are required:
Tool or
Part No. Description
Portable Computer *
TL-1434 Level - approximately 30.5 cm (12 in.)
TL-2431 Air Meter
TL-4391 Interface Cable
TL-4430 PROM Extraction Tool
699574 Diagnostics Diskette
* The Portable Computer should meet the following requirements:
MS-DOS version 3.3 or higher
RS-232 serial communication port configured as COM1
3.5-inch, 720 kilobyte disk drive
640 kilobyte RAM
20 megabyte hard disk
IMPORTANT
• Use only qualified personnel to install the PROCESSOR.
• Before installing the PROCESSOR, review the Section ‘‘Electrostatic Discharge’’ on page 4 to ensure
that components do not become damaged while you are installing the JUMPERS in the PROCESSOR.
• Hardware is provided to secure the WALL BRACKETS to the PROCESSOR. Hardware to secure the
BRACKETS to the wall is provided by the customer. Check that the hardware is available before
beginning the installation.
2B6843 3

Electrostatic Discharge
Overview Preventive Measures
ESD--electrostatic discharge--is a primary source of: • Always look for an ESD warning label before doing
any procedure involving static-sensitive
components such as circuit boards. All
• product downtime static-sensitive components are marked with bright
• lost productivity graphic labels, which frequently include
• costly repairs instructions. Follow all label instructions.
• If the work area is carpeted, spray the carpet with
While one cannot feel a static charge of less than an antistatic solution. In low-humidity
3,500 volts, as few as 30 volts can damage or environments, spray carpets periodically with an
destroy essential components in electronic antistatic preparation, available at local stores.
equipment. • Wear a grounding strap when handling
Effective ESD control requires following these static-sensitive components. Always make certain
guidelines. that the clip remains attached to a properly
grounded, unpainted, clean surface.
• Repair static-sensitive components at an
Personnel Awareness ESD-protected work station or use a portable
grounding mat. For help in setting up an
Everyone within the organization needs to be aware ESD-protected work station, contact your Kodak
of ESD, because partial ESD control is no ESD representative.
control at all. Please note: • When moving static-sensitive components from one
area to another, insert and transport the
• ESD is a primary source of components in ESD-protective packaging.
frustrating equipment failures and Transparent antistatic bags are available from a
intermittent malfunctions. variety of manufacturers and will help shield
• ESD affects productivity and components from ESD damage.
profitability.
• ESD can be controlled.
General Precautions
•Do not store trash near static-sensitive equipment.
•Do not place plastic materials near electronic
components. Trash-can liners and styrofoam cups
generate static electricity, which can damage or
destroy electronic components.
4 2B6843

Preparing the Processor for Installation
Unpacking the Processor
[1] Cut and remove the bands around the outside
of the carton.
[2] Remove and discard the carton and the
plastic.
[3] Separate the carton for the PROCESSOR
from the carton for the STAND.
[4] Remove the carton that contains the
instruction manual and loose parts from the
top of the PROCESSOR.
[5] Remove the SPLASH GUARD and DRIP
TRAY located under the PROCESSOR.
[6] Remove:
(a) YOKE
H108_0035AA
SPLASH
GUARD
DRIP
TRAY
H108_0035ACC
(b) DEVELOPER/FIXER CROSSOVER
(c) FIXER/WASH CROSSOVER
(d) DETECTOR CROSSOVER
(e) TOP EXIT RACK
[7] Remove the packing material that protects the DEVELOPER RACK, FIXER RACK, and DRYER RACK.
[8] Remove the DRYER RACK.
H104_0227BA
H104_0227BCE
YOKE
DEVELOPER RACK
DEVELOPER/FIXER
CROSSOVER
FIXER RACK
FIXER/WASH
CROSSOVER
WASH RACK
DRYER RACK
DETECTOR
CROSSOVER
TOP EXIT RACK
Figure 1 Removing the Racks and Crossovers
2B6843 5

[9] Remove the front DRYER COVER from the DRYER RACK.
[10] Remove the packing material from the front and back of the drive end of the AIR TUBES.
[11] Remove the DEVELOPER RACK, FIXER RACK, and WASH RACK. See the Figure 1 on page 5.
[12] Use the Packing List to check the contents of the carton that has the PROCESSOR.
H104_0542HA
side
drive
H104_0542HCA
AIR TUBES
COVER
DRYER
Figure 2 Unpacking the Dryer Rack
6 2B6843

[13] Remove the 2 HEAT EXCHANGER PROTECTORS.
[14] Remove the packing material from the bottom of the DEVELOPER TANK and FIXER TANK.
[15] Tighten all adjustable metal band HOSE CLAMPS.
IMPORTANT
All adjustable metal band HOSE CLAMPS in the PROCESSOR must be checked for tightness
when installing the PROCESSOR. The HOSE CLAMPS may be tight at the factory, but cold
temperatures or shrinkage of the plastic tubing can occur within 2 - 4 weeks.
H104_0183DA
HEAT EXCHANGER
PROTECTOR (2)
DEVELOPER TANK
FIXER TANK
WASH TANK
HEAT
EXCHANGER
H104_0183DCA
Figure 3 Removing the Packing Material from the Heat Exchangers
2B6843 7

Moving the Processor into Position
The weight of the PROCESSOR is 125 kg (275 lb).
[1] Unpack the STAND.
[2] Install the LEVELING SCREWS on the
STAND. See Figure 5.
[3] Remove the FRONT PANEL of the STAND.
[4] Place the PROCESSOR on the STAND.
[5] Insert each of the 4 MOUNTING BOLTS
through the STAND into the PROCESSOR
near the 4 corners.
[6] Tighten the 4 MOUNTING BOLTS.
H104_0544GA
H104_0544GCA
PROCESSOR
PANEL
FRONT
STAND
MOUNTING BOLT (4)
Figure 4 Installing the Processor on the Stand
H104_0224BA
H104_0224BCA
SCREW
LEVELING
STAND
Figure 5 Installing the Leveling Screws on the Stand
8 2B6843

Installing the Light-Lock Gasket
NOTE
This installation procedure assumes that a hole has already been made in the wall for the
PROCESSOR and the PLYWOOD mounted to the wall around the hole. Recommended
minimum size of the hole is 87 cm x 76 cm (34 x 30 in.) at the correct height from the floor. See
Figure 6 and the Site Specifications, Publication Part No. 2B6842.
[1] Install the LIGHT-LOCK GASKET to the MOLDING. See Figure 7 on page 10.
.
.
.
H104_0082DCA
wall
PLYWOOD
MOLDING
Top View
SCREW (2)
LOCK-LIGHT
PROCESSOR
GASKET
Figure 6 Installing the Light-Lock Gasket
2B6843 9

Installing the Brackets
[1] Install the 2 BRACKETS to the PROCESSOR. See Figure 7.
IMPORTANT
• 2 SCREWS, 2 LOCK WASHERS, and 2 WASHERS are provided to install each BRACKET to
the PROCESSOR.
• Hardware to install the BRACKETS to the PLYWOOD is provided by the customer.
•Do not install the BRACKETS to the PLYWOOD now.
H104_0113DA
H104_0113DCB
GASKET
LOCK-LIGHT
GASKET
LOCK-LIGHT
wall
wall
BRACKET (2)
SCREW (2)
PROCESSOR
MOLDING
PLYWOOD
Top View
MOLDING
PLYWOOD
BRACKET (2)
Figure 7 Installing the Brackets
10 2B6843

Installing the Racks, Crossovers, and Water Disconnect
[1] Install: [2] Connect the WATER DISCONNECT for the
WASH RACK to the FITTING.
• DEVELOPER RACK [3] Check that all parts are seated correctly.
• FIXER RACK
• WASH RACK NOTE
• DRYER RACK An optional conversion kit is available
• DETECTOR CROSSOVER to convert the film exit path from the
• DEVELOPER/FIXER CROSSOVER top of the PROCESSOR to the feed
• FIXER/WASH CROSSOVER end. Order CAT No. 815-1367.
• TOP EXIT RACK
• YOKE
H104_0197BA
FITTING
DISCONNECT
WATER
H104_0197BCB
Figure 8 Installing the Water Disconnect for the Wash Rack
H104_0227BA
H104_0227BCE
YOKE
DEVELOPER RACK
DEVELOPER/FIXER
CROSSOVER
FIXER RACK
FIXER/WASH
CROSSOVER
WASH RACK
DRYER RACK
DETECTOR
CROSSOVER
TOP EXIT RACK
Figure 9 Installing the Racks, Crossovers, and Yoke
2B6843 11

Installing Floor Plates and Leveling the Processor
The weight of the PROCESSOR is 125 kg (275 lb).
[1] Move the PROCESSOR against the wall.
[2] Install the FLOOR PLATES under the
LEVELING SCREWS.
[3] Check that the LIGHT-LOCK GASKET is tight
against the PLYWOOD and the
PROCESSOR.
H108_0030AA
H108_0030ACB
wall
PROCESSOR
Figure 10 Moving the Processor against the Wall
H104_0131BA
H104_0131BCD
FLOOR PLATE (4)
LEVELING
SCREW (4)
Figure 11 Installing the Floor Plates
12 2B6843

The edge of the LEVEL could cause damage to the surface of a ROLLER.
[4] Place the LEVEL TL-1434 on the TIE RODS to level the PROCESSOR from side to side and front to
back.
H104_0028AA H104_0027AA
H104_0027ACA
TIE RODS
LEVEL
LEVEL
H104_0028ACA
Figure 12 Leveling the Processor Side to Side Figure 13 Leveling the Processor Front to Back
To prevent damage to the LEVELING
SCREWS or to the PROCESSOR, do
not allow more than 2.5 cm (1 in.)
between the bottom of the STAND and
the HEAD of the LEVELING SCREW.
[5] Adjust the LEVELING SCREWS to level the
PROCESSOR in both directions.
[6] Install the BRACKETS to the PLYWOOD.
See Figure 7 on page 10.
H108_0036AA
LEVELING
SCREW
HEAD
H108_0036ACA
Figure 14 Adjusting the Leveling Screws
2B6843 13

[7] Install the 2 EVAPORATION COVERS and WET SECTION COVER.
H104_0467HA
RACK
DRYER
TOP EXIT
RACK
EVAPORATION
COVER (2)
FIXER/
CROSSOVER
RACK
WASH WASH FIXER
RACK
H104_0467HCA
DEVELOPER/FIXER
CROSSOVER
DETECTOR
DEVELOPER
CROSSOVE
R
RACK
WET SECTION
COVER
Figure 15 Installing the Evaporation Covers and Wet Section Cover
14 2B6843

Installing the Seismic Brackets
[1] If local codes require SEISMIC BRACKETS, install them over the LEVELING SCREWS.
H104_0543BA
H104_0543BCA
PLATE (4)
FLOOR
SCREW (4)
LEVELING
BRACKET (4)
SEISMIC
customers
by
supplied
Figure 16 Installing the Seismic Brackets
Seismic Kit Part No.
Processor only 914894
Processor with Stand 914895
NOTE
The Seismic Kit contains 4 SEISMIC BRACKETS and installation instructions only.
2B6843 15

Connecting the Processor
Making the Electrical Connections
Dangerous Voltage.
[1] Determine the customer’s electrical service. See the table below.
Service Options
Voltage Frequency Service
volts Hz
200 50/60 2-wire, single phase
220 50/60 2-wire, single phase
230 50/60 2-wire, single phase
240 50/60 2-wire, single phase
100/200 50/60 3-wire, single phase
120/240 50/60 3-wire, single phase
120/208 60 3-wire, 3-phase*, wye
127/220 50 3-wire, 3-phase*, wye
220/380 50 3-wire, 3-phase*, wye
230/400 50 3-wire, 3-phase*, wye
240/415 50 3-wire, 3-phase*, wye
200 50/60 3-wire, 3-phase, delta
120/208 60 4-wire, 3-phase, wye
127/220 50 4-wire, 3-phase, wye
220/380 50 4-wire, 3-phase, wye
230/400 50 4-wire, 3-phase, wye
240/415 50 4-wire, 3-phase, wye
NOTE
* L1, L2, and Neutral used in this configuration are sometimes referred to as Single Phase Connections.
16 2B6843

[2] Move the customer’s wall power switch to the
‘‘O’’ position and lock it in position.
[3] Check that the CIRCUIT BREAKER CB1 on
the PROCESSOR is in the ‘‘OFF’’ or ‘‘O’’
position.
IMPORTANT
All electrical services, including earth
ground, must comply with all
applicable electrical codes.
[4] Remove the FEED END ACCESS PANEL.
[5] Install the STRAIN RELIEF. See Figure 18
on page 18.
[6] Insert the customer’s power line for the power
source through the STRAIN RELIEF.
[7] Locate the customer’s electrical service in the
figures on pages 19 - 20.
H104_0035CA
PANEL
CIRCUIT
BREAKER
CB1
FEED END
ACCESS
H104_0035CCD
Figure 17 Locating CB1 and the Feed End
Access Panel
2B6843 17

[8] Connect the wires from the power line to TB1. Check that the wires are connected firmly.
[9] Connect wires 1 - 4 from the PROCESSOR to TB1.
[10] Install the JUMPERS packed with the PROCESSOR to TB2 and TB3. See pages 19 - 20.
[11] Connect the ground wire that is in the power line to the GROUNDING LUG.
[12] Install the FEED END ACCESS PANEL.
[13] Install the correct UL/CSA or VDE LABEL on the inside of the processing TANK, on the drive side.
H104_0119BA
STRAIN
RELIEF TB2 TB3 TB1
H104_0119BCA
GROUNDING
LUG
Figure 18 Connecting the Electrical Supply
KODAK
X-OMAT 270RA Processor
SERVICE
CODE SERIAL
NUMBER
3059
LISTED 115B
Made in USA by
Eastman Kodak Company
Rochester, New York 14650
200V-23 AMP 50/60Hz 3PH 3W 220V-23 AMP 50/60Hz 1PH 2W
230V-23 AMP 50/60Hz 1PH 2W 240V-23 AMP 50/60Hz 1PH 2W
100/200V-23 AMP 50/60Hz 1PH 3W 120/240V-23 AMP 60Hz 1PH 3W
120/208V-24 AMP 60Hz 3PH 4W 127/220V-23 AMP 50Hz 3PH 4W
220/380V-12 AMP 50Hz 3PH 4W 230/400V0-13 AMP 50Hz 3PH 4W
240/415V-13 AMP 50Hz 3PH 4W
H104_0546BA
H104_0546BCA
side
drive here
label
apply
Figure 19 Applying the UL/CSA or VDE Label
18 2B6843

POWER
INCOMING PROCESSOR
WIRES
4
3
2
1
E1
200 VOLTS LINE TO NEUTRAL
LINE 1 AND NEUTRAL
TB1
TB3 JUMPERS
TB2 JUMPERS
1234567899 8
7
65
4
3
2
1 1 234567899 8
7
65
4
3
2
1
TB2 JUMPERS TB3 JUMPERS
TB1
LINE 1 AND NEUTRAL
220 VOLTS LINE TO NEUTRAL
E1
1
2
3
4
WIRES
PROCESSORINCOMING
POWER
POWER
INCOMING PROCESSOR
WIRES
4
3
2
1
E1
230 VOLTS LINE TO NEUTRAL
LINE 1 AND NEUTRAL
TB1
TB3 JUMPERS
TB2 JUMPERS
1234567899
8
7
6
5
4
32
1
PROCESSOR
WIRES
4
3
2
1
E1
240 VOLTS LINE TO NEUTRAL
LINE 1 AND NEUTRAL
TB1
TB3 JUMPERSTB2 JUMPERS
1234567899 8
7
6
54
3
2
1
LINE 1
NEUTRAL NEUTRAL
LINE 1
NEUTRAL
LINE 1
NEUTRAL
LINE 1
INCOMING
POWER
H104_9041EC
L4L3L2L1
L1 L2 L3 L4
L4L3L2L1
L4L3L2L1
2B6843 19

POWER
INCOMING PROCESSOR
WIRES
4
3
2
1
E1
200 VOLTS LINE TO LINE
LINE 1 AND LINE
TB1
TB3 JUMPERS
TB2 JUMPERS
1234567899 8
7
65
4
3
2
1 1 234567899 8
7
65
4
3
2
1
TB2 JUMPERS TB3 JUMPERS
TB1
LINE 1 AND LINE
208 VOLTS LINE TO LINE
E1
1
2
3
4
WIRES
PROCESSORINCOMING
POWER
POWER
INCOMING PROCESSOR
WIRES
4
3
2
1
E1
220 VOLTS LINE TO LINE
LINE 1 AND LINE
TB1
TB3 JUMPERS
TB2 JUMPERS
1234567899
8
7
6
5
4
32
1
PROCESSOR
WIRES
4
3
2
1
E1
240 VOLTS LINE TO LINE
LINE 1 AND LINE
TB1
TB3 JUMPERSTB2 JUMPERS
1234567899 8
7
6
54
3
2
1
LINE 1
LINE 2 LINE 2
LINE 1
LINE 2
LINE 1
LINE 2
LINE 1
INCOMING
POWER
H104_9042EC
L4L3L2L1
L1 L2 L3 L4
L4L3L2L1
L4L3L2L1
20 2B6843