Kohler K-18778T User manual

1
ã, 2004
Copyright Kohler China Ltd., 2004
368 201419
C
1036303-T01-B
A. Summary Of Key Requirements
Observe all local plumbing codes.
Install the unit to a level subfloor.
Provide properly-dimensioned framing.
!
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!Baths are designed for a variety of installations,
depending upon the model chosen.
A.
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B. Product Inspection
Uncrate and inspect bath for damage. Leave all
materials in carton during construction to prevent
damage.
B.
BEFORE YOU BEGINBEFORE YOU BEGIN
ACRYLIC BATH
INSTALLATION INSTRUCTIONS
K-18778T
EMERALD
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Please read these instructions carefully to
familiarize yourself with the required tools, materials,
and installation sequences. Follow the sections that
pertain to your particular installation. This will help
you avoid costly mistakes. In addition to proper
installation, read all operating and safety instructions.
All information is based on the latest product
information available at the time of publication.
Kohler China Ltd. reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain important care, cleaning,
and warranty information-please leave these
instructions for the consumer.
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PRODUCT REQUIREMENTSPRODUCT REQUIREMENTS
/
17295T-CP
ROUGHING-IN
A. :
Accessories/Hardware:
Drain
A.Ordering Information:
17295T-CP Optional

B.Product Information:
Fixture*: Basin area Top area Weight
Bathing Well
* Approximate measurements for comparison only.
To Overflow
Water depth Capacity
820x1160mm 1000x1400mm 31kg
350mm 286L
*
820x1160mm 1000x1400mm 31kg
350mm 286
*.
B. :
UNIT: mm
Roughing-in: :
INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS
B. Materials RequiredA. Tools Required B.
A.
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Adjustable pipe
wrench
Rule
Level
Safety shoes
Safety glasses
Square
Pliers
Utility knife
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Plumbers putty
Wall coverings, as necessary
Silicone sealant
Gypsum ciment (optional)
Construction adhesive
(optional)
Protective covering for
bathtub
Nails
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C. Clearance Requirements
Check the rough-in and room dimensions to provide
adequate available space for the bath unit.
C.
2
1036303-T01-B
60
45
450
50
1419
268 52(H=75)
1305
700
1305
490
:52
Diameter of overflow hole: 52
:50
Diameter of drain hole: 50

3
Old Bath
Floor Protection Boards
SITE REQUIREMENTSSITE REQUIREMENTS
A. Old Bath Removal
Disconnect the drain at the trap.
Remove the old wall material.
and slide the
old bath out of the recess as
illustrated.
Slip
boards under the old bath feet
to protect the floor,
A.
B. Subfloor Preparation
Check the flooring under the bath, and make repairs as
needed. Make sure the subfloor is level.
B.
C. Bath Area Construction Preparation
Possible framing arrangements are illustrated below.
Use the framing construction appropriate for your
particular bath model. Some modifications may be
needed for other types of construction, if preferred.
C.
Corner Installation
The suggested framing construction is illustrated.
1/16" (2mm) Gap Between
Bath Rim and Framing
2
Bath Rim
Framing
Construction
Finished Wall
Wall
D.D. Plumbing Preparation
Position the plumbing according to rough-in dimensions.
Cap the supplies and check for leaks.
BEFORE INSTALLING UNITBEFORE INSTALLING UNIT
A. Your new whirlpool has been manufactured to the
highest possible standards. However please inspect for
any possible damage that may have occurred in transit.
: Warranty does not cover damage to bath
caused in transit or installation.
NOTE
A.
B. The protective film original covering your whirlpool
has been removed to fit it's equipment, therefore,
carefully protect its surface during installation.
B.
C.C. Partially Install Bath Drain
Install the drain on the bath according to the drain
manufacturer's instructions.
1036303-T01-B

4
INSTALL BATH
1)1) Your new Hydrotherapy Massage Spa has been
manufactured to the highest possible standards, it has
been factory tested and approved.
2a) Locate bath in proposed position.
The protective film originally covering your whirlpool
has been removed to fit its equipment, therefore,
carefully protect its surface during installation.
2a)
1305
700
1305
1419
2b) : Whirlpool must be installed level on
all top edges.
2b)
IMPORTANT
1036303-T01-B
3)
A.
3) Fit timber batten supports or check into wall where
necessary. See diagrams below for typical installation
with tiled walls.
Floor should be flat, level and free of any bumps and
protrusions. Ensure support feet are fully supported.
A. Base Support
Brick
Support Wall
Bath Rim MUST Be Supported
Bricks allow access to waste fitting

5
1036303-T01-B
B. Bath Rim Support
Drop-In Models:
Risk of product damage. Do not support the
weight of the bath by the rim.
After the bath is securely positioned and bath rim well
supported, please complete step 7). Install the
plumbing and thoroughly check the unit for leaks. When
you are satisfied with the result, proceed with step (1)
and step (2) below.
(1). Install the ceramic or marble tiles. Seal the joints
between the bath rim and the finished tiled wall using
silicone sealant. RTV (Room Temperature Vulcanizing)
sealant is recommended.
(2). For sunken type installation, construct the ceramic
or marble tiles. Seal the joints between the bath rim
and the tiled wall with silicone sealant.
CAUTION:
Paste Mortar
Tile
Ng Silicone
Sealant
Tiling Bead
Brick
Rebated Into Wall
Ng Silicone
Sealant
50 25mm
Timber
Batten
Paste Mortar
Tile
Packed Out From Wall
Paste Mortar
Tile
Brick
Under Flange Tiling
Ng Silicone
Sealant
Tile
Paste Mortar
Brick
Hob Mount Tiling Flush Front Tiling
Brick
Paste Mortar
Tile
B.
7). :
(1) (2)
(1). ( )
(2).
A.
B.
C.
D.
CAUTION:
NOTE: An access panel will simplify future
maintenance.
Risk of damage to bath bottom and subfloor,
Ensure a watertight seal on the bath drain connections.
A. When the bath is securely positioned, connect the
drain to the trap.
B. Install the faucet valving and spout tee. When drilling
bathtub for faucet, ensure sufficient clearance to avoid
brick support wall. Open the hot and cold water valves
and check the supply connections for leaks.
C. Run water into the bath and check the drain
connections for leaks.
D. Fill the bathtub up to the overflow level and check
overflow unit for leaks.
INSTALL PLUMBING

6
F. Fill bathtub with water to approximately 40 mm
above the jets and trial run pump for 10-15 minutes.
Check all the fittings for leaks and test the control
functions. Switch off the spa pump and leave the unit
filled with water (pump is not running) for at least
another two minutes. Check the pump and pipes union
connections for leaks. Hand tighten union connections
if required.
F. 40mm
10-15
()2
UNION CONNECTIONS
E. Connect power supply (10 AMPS supply) to motor.
This should be a separate line, direct from the
switchboard and should be protected by an earth
leakage circuit breaker(RCD).
To make this unit "child proof" it is recommended to
connect the mains power supply using a PDL 681 VWP
Switch mounted beside the light switch. When spa is
idle this switch should be on OFF.
The electrical connections must comply with local
authority regulations and must be done by an
authorized electrician. Please refer to Spa Pump
Installation & Operation Instructions sheet.
E. 10
(RCD)
PDL681 VMP
IMPORTANT: Your spa has been factory tested and
approved. It is the responsability of the installer to test
run the spa check all the fittings for leaks and test the
control functions.
NON OBSERVANCE WILL INVALIDATE FACTORY
WARRANTY.
1036303-T01-B
DIRLLING AND CUTTING ACRYLIC
DRILLING:
NOTE:
CUTTING:
Small holes can be drilled with a twist drill,
but the cutting edge MUST be backed off with an oil
stone (the sharp edge dulled). Large holes must be
drilled with a hole saw. Maximum drill size-12mm. Drill
speeds-6mm x 1800 RPM-12 mm x 900 RPM.
Always drill from acrylic surface.
If for any reason the acrylic requires cutting,
use a fine tooth hacksaw and proceed with caution.
Edges can be smoothed with a second-cut file and
medium-fine sandpaper. If the surface of the acrylic
should happen to be damaged, it can be restored by
polishing with an abrasive cleaner . Deep scratches
can be removed by rubbing with 600 grade wet & dry
sandpaper then polishing.
12mm 6mmx180 / 12mmx900
600
/

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1036303-T01-B
CLEAN-UP AFTER INSTALLATION
IMPORTANT CONSUMER INFORMATION
When cleaning up after installation, do not use abrasive
cleansers as they may scratch and dull the surface.
Use warm water and liquid, non-abrasive detergent to
clean the surface.
Stubborn stains, paint, or tar can be removed with
mineral spirits. Do not use cleaners containing solvent.
Plaster can be removed by scraping with wood edge.
Do not use metal scrapers, wire brushes, or other metal
tools. One of the powder type detergents may be used
on a damp cloth to provide mild abrasive action to the
residual plaster.
A.
2
Mequiars 28 ( )
()
A. Consumer Responsibilities
Cleaning Acrylic Surfaces: Do not use abrasive
cleansers on any acrylic surfaces, as they will scratch
and dull the surface. Wipe out the bath after each use
to prevent a build-up of soap and scum.
If the acrylic surface becomes dull, an automotive type
rubbing compound may be used on the unit, followed
by an application of paste wax.
We recommended:
Rubbing compound mequiars mirror glaze 28 metal
polish (import product) or "green oil".

8
LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY
(
)
()
138
19
200021
Plumbing Fixtures and Fittings Limited
One-year Warranty
Kohler plumbing fixtures and fittings are warranted to
be free of manufacturing defects.
This product is warranted for one year from date of
purchase. Kohler China will be responsible for any
problems caused by manufacturing defects provided
with the invoice. Kohler China will, at its election, repair,
replace or make appropriate adjustment where Kohler
China inspection discloses any such defects occurring
in normal usage within one year after purchase.
Implied warranties including that of merchantability and
fitness for a particular purpose are expressly limited in
duration to the duration of this warranty, Kohler China
disclaims any liability for special, incidental or
consequential damages. Damages to the product
caused by misuse, abuse and installation that is not in
accordance with the owner's manual are not covered
by this warranty.
To obtain quick warranty service, please contact your
dealer, or write to Kohler China. (Original sales receipt
must be provided as the proof of purchase.)
Kohler China Investment Company Ltd.
Central Customer Service Center
19/F, Shanghai Square, 138 Huai Hai
Road, Luwan District, Shanghai, PRC
Zip Code: 200021
This is our exclusive written warranty.
1036303-T01-B