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  9. Kohler KDW 2204/T User manual

Kohler KDW 2204/T User manual

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4 Cylinders • 2199 cc • 48.0 kW/64.4 hp • 3000 rpm • 140.1 ft lbs @ 1800 rpm
Certifi cation
• EPA TIER 3
• 97/68/CE
• ECE R24-03
Features
• 4-Stroke Diesel Engine
• Liquid-Cooled with Axial Fan
• Indirect Fuel Injection
• Water-Oil Heat Exchanger
• Turbocharger
• Double PTO on Crankshaft
• Counterclockwise Rotation (PTO Side)
• Full-Pressure Lubrication
• Automatic Extra-Fuel Starting Device
• Full-Flow Oil Filter
• Variable-Speed Governor
• Cast-Iron Engine Block with
Reborable Cylinders
• Cast-Iron Cylinder Head
• Hydraulic Valve Lifters
Applications
• Forklift
• Excavator
• Generator
• Compressor
• Sweeper
• Tractor
KOHLER® Diesel
Model KDW2204T
High-Speed Open Power Unit
1 of 4
© 2010 by Kohler Co.
Relentless Power.
Legendary Performance.
Specifi cations
Cylinders
Displacement
Bore
Stroke
Compression Ratio
Rating kW/HP
Maximum Torque
Maximum Torque 3 PTO
Minimum Idling Speed rpm
Water Pump Delivery @ 3000 rpm
Oil Consumption
Oil Capacity
with Dynamic Horizontal Stabilizer
without Dynamic Horizontal Stabilizer
Maximum Allowable Angle of Operation (Peak Values)
Volume of Air Required for Correct Combustion @ 3000 rpm
Volume of Air Required for Correct Cooling @ 3000 rpm
Dry Weight
Recommended Minimum Battery Size
Minimum Pulley Diameters for Belt Drive
No. of Cylinders 4
cc/cu in 2199/134.2
mm/in 88/3.5
mm/in 90.4/3.6
22.8:1
N (80/1269/CEE) ISO 1585 48.0/64.4
NB ISO 3046 IFN 44.3/59.4
NA ISO 3046 ICXN 40.8/54.7
Nm/ft lbs @ 1800 rpm 190/140.1
Nm/ft lbs 39.2/29
900
liters/min/gpm 128/34
kg/h/lb/h 0.032/0.071
liters/quarts 4.5/4.8
liters/quarts 5.7/6.0
25˚ (35˚)
liters/min/cfm 4200/148
m3/min/cfm 180/6357
kg/lb 219/482.8
V/CCA Standard, Heavy-Duty 12/660, 900
Sound Pressure Level dBA
Sound Pressure Level Polar
Diagram Open Field at 7 Meters –
No Load Running Engine
dBA
3000 rpm2500 rpm2000 rpm1500 rpm1000 rpm
65
75
85
V-Belt D (mm) ≥ 73 [L1 + 118] N (kW)
n (RPM)
Cogged D (mm) ≥ 46 [L2 + 118] N (kW)
Belt n (RPM)
Maximum Allowable Axial Load in Both Directions
A-B = 300 kg/661 lb C - Allowable Zone for Radial Load
KOHLER® Diesel
Model KDW2204T
High-Speed Open Power Unit
2 of 4 KohlerEngines.com
© 2010 by Kohler Co.
SERIE CHD
hp kW Nm Kgm
hp kW Nm Kgm hp kW Nm Kgm
g/kWh - g/hph
Nm Kgm
g/kWh - g/HPh
g/kWh - g/hph
rpm rpm
rpm
Curves
KDW2204T @ 3000 rpm KDW2204T B1 @ 2800 rpm
KDW2204T B3 @ 2400 rpm
KOHLER® Diesel
Model KDW2204T
High-Speed Open Power Unit
Engine Power kW
rpm Intermittent (NB) Continuous (NA)
3000 35.0 31.8
1800 31.5 28.6
1500 26.0 23.6
N Power Curve – 80/1269/CEE – ISO 1585
NB Power Curve – ISO 3046/1 – IFN
NA Power Curve – ISO 3046/1 – ICXN
MN Torque Curve – (N Curve)
MB (B Curve) – MA (A Curve)
C Specifi c Fuel Consumption – (NB Curve)
Output Power for Fixed-Speed Application
(Including Generator Sets)
KohlerEngines.com 3 of 4
© 2010 by Kohler Co.
EPA TIER 3
97/68/CE
ECE R24-03
Technical Drawings
KOHLER® Diesel
Model KDW2204T
High-Speed Open Power Unit
KOHLER Co., Kohler, Wisconsin 53044 • Tel: 920-457-4441
800-544-2444 • Fax: 920-459-1570 • KohlerEngines.com
4 of 4
Form E-2159 12/10
© 2010 by Kohler Co.
Printed in U.S.A.
Standard Features (Open Power Unit)
• Base Engine
• Mounted Top Tank Radiator
• Radiator Fan Guard
• Suction Fan
• Mounted Air Cleaner
• Muffl er and Guard
• 12 V Electric Starter
• 45 Amp External Alternator
• Fuel Filter with Valve
• Mounting Feet
• Mounted Control Panel
• Group 5 Interchange Housing
• 3000 rpm
• Safety Shutdown Low Oil Pressure and High Coolant Temperature
Accessories
• Optional Charging Systems • Suction and Pusher Fans
• SAE Housings and Drives • High-Capacity Oil Sump
• Shaft Extensions • 2nd PTO Two-Groove Pulley
• Hydraulic Drives • Wiring Harness Extension
• Dry Air Cleaners • Extended Dipstick
• Various Muffl ers and Manifolds
• Various Muffl er Guards and Flanges
• Remote Oil Filter
• Top Tank and Crossfl ow Radiators