Kohler 40EOZDJ User manual

TT-1600 9/16a
INSTALLATION INSTRUCTIONS
Original Issue Date: 9/13
Model: 40EOZDJ/33EFOZDJ
Market: Marine
Subject: Sound Shield Kit GM86396-KP1 and
UMS Sound Shield Kit GM88266--KP1
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation. For sound
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Safety Precautions
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first. Reconnect the negative (--) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
WARNING
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
Carbon monoxide.
Can cause severe nausea,
fainting, or death.
The exhaust system must be
leakproof and routinely inspected.
WARNING
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.

2TT-1600 9/16
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
areinplace.
Moving parts.
WARNING
Short circuits. Hazardous voltage/current can cause
severe injury or death. Short circuits can cause bodily injury
and/or equipment damage.Do not contact electrical
connections with tools or jewelry while making adjustments or
repairs. Remove all jewelry before servicing the equipment.
Installation Procedure
See Figure 15 for the installed kit illustrations. Refer to
the generator set operation or service manual for items
not shown.
Note: Apply pipe sealant to the male threads of all pipe
fittings before installation.
1. Remove the generator set from service.
1.1 Press the generator set master control
OFF/RESET button.
1.2 Disconnect the power to the battery charger, if
equipped.
1.3 Disconnect the generator set engine starting
battery, the negative (--) lead first.
Note: Before installing the sound shield,
disconnect and route the battery leads
through the holes provided in the skid.
1.4 Remove the junction box panel(s) as needed to
access the wiring.
1.5 Remove the four controller panel screws.
Note: Clearly mark all disconnected leads from
the controller with tape to simplify
reconnection.
1.6 Disconnect the following controller connectors.
See the corresponding wiring diagram found in the
operation manual for more details on wiring.
DP1 (35-pin) connector
DP2 (14-pin) connector
DP3 (8-pin) connector
DP4 Ethernet connector
DAny other external leads to the controller.
1. P3 (8-pin) connector
2. P2 (14-pin) connector
3. P1 (35-pin) connector
4. P4 Ethernet connector
GM86969A-
12 3
4
Figure 1 Decision-Makerr3500 Controller
Connectors

3
TT-1600 9/16
1.7 Remove the controller. Save the hardware and
gasket to remount the controller into the sound
shield’s controller panel later in step 13.1.
1.8 Position the generator set onto the sound shield
base (GM86014) and secure the set with 4 bolts
(X-6238-3 or X-6238-11) and 4 washers
(X-25-37). See Figure 1.
For UMS Kit GM88266-KP1 only: Install 2 base
plates (GM88919) onto sound shield base
(GM86014).
GM86014-B
Top View of Base
1
1. Engine end
2. Mounting hole locations
2
Figure 1 Sound Shield Base Mounting Position
1.9 Remove the end bracket cover. See Figure 2.
Save the mounting hardware and discard the
cover.
GM79560-
1
1. End bracket cover
Figure 2 End Bracket Cover
1.10 Remove the belt guard by removing the belt guard
brackets and hardware.
2. Construct the framework.
GM86396A-
1. Rails (GM86079 qty. 4)
2. Internal rail (GM86084), bolts (X-6224-20 qty. 2), washers
(X-25-37 qty. 2), and nuts (X-6210-7 qty. 2)
3. Mounting bracket (GM86091), bolts (X-6224-20 qty. 4), and
nuts (X-6210-7 qty. 4) on each end of rail (GM86084)
4. Upper bulkhead (GM93272)
5. Internal rail (GM86085), mounting bracket (GM86091),
bolts (X-6224-20 qty. 3), and nuts (X-6210-7 qty. 3) on the
top of each rail. See Figure 11.
6. Extrusion mounting bracket (GM85876 qty. 3).
SeeFigure5.
7. LH bulkhead (GM86076)
8. RH bulkhead (GM86075)
9. Internal rail (GM86085). See Figure 5.
10. Mounting bracket (GM86091), bolts (X-6224-20 qty. 4), and
nuts (X-6210-7 qty. 4). See Figure 11.
11. Corner extrusion mounting brackets (GM85875 qty. 4).
SeeFigure4.
12. Internal rail (GM86082), mounting brackets (GM86091
qty. 2), bolts (X-6224-20 qty. 8), and nuts (X-6210-7 qty. 8)
1
5
11
6
1
9
2
7
8
12
4
3
3
6
10
Figure 3 Sound Shield Framework Installation
2.1 Cut foam (GM87549 or GM88912) to length and
insert into the 4 rails (GM86079). Save remaining
foam for later.
2.2 Secure the rails (GM86079 qty. 4) to each corner
using the mounting bracket and hardware
identified in Figure 4.

4TT-1600 9/16
2.3 Position the internal rails (GM86085 qty. 2) at the
location shown in Figure 3 using the mounting
bracket and hardware identified in Figure 5.
Position a mounting bracket (GM86091) to the top
of each internal rail using three bolts (X-6224-20)
and three nuts (X-6210-7) per bracket. See
Figure 11 for more detail.
2.4 Position the internal rail (GM86085) at the location
shown in Figure 3 using the mounting bracket and
hardware identified in Figure 5.
Position a mounting bracket (GM86091) to the top
of the internal rail using four bolts (X-6224-20) and
four nuts (X-6210-7). See Figure 11 for more
detail.
Note: Do not final tighten at this time.
GM86396A-
1. Bolt (X-6238-3 or X-6238-11 qty. 4) and washer (X-25-37
qty. 4)
2. Bolt (X-6224-20 qty. 8), nut (X-6210-7 qty. 8), and washer
(X-25-37 qty. 8)
3. Corner extrusion mounting bracket (GM85875 qty. 4)
1
2
3
Figure 4 Corner Extrusion Mounting Bracket
Installation (Corner Rails to Base, 4 Places)
GM86396A-
1. Extrusion mounting bracket (GM85876 qty. 3)
2. Bolt (X-6224-20 qty. 6), nut (X-6210-7 qty. 6), and washer
(X-25-37 qty. 6)
3. Bolt (X-6238-3 or X-6238-11 qty. 6) and washer (X-25-37
qty. 6)
1
2
3
Figure 5 Extrusion Mounting Bracket Installation
(Rails to Base, 3 Places)
2.5 Position the LH and RH bulkheads (GM86075 and
GM86076) as shown in Figure 3 (items 7 and 8).
Secure the bottom of the bulkheads to the existing
skid using a screw (M933-06020-60), washer
(X-25-40) and nut (M6923-06-80) for each
bulkhead.
Secure the sides of the bulkheads to the two
internal rails using a bolt (X-6224-20), washer
(X-25-37), and nut (X-6210-7) for each bulkhead.
2.6 Position the upper bulkhead (GM93272) as shown
in Figure 3 (item 4).
Secure the bottom of the upper bulkhead to the LH
and RH bulkheads using two screws
(M933-06020-60), two washers (X-25-40) and
two nuts (M6923-06-80) for each bulkhead.
Secure the sides of the upper bulkhead to the
internal rails using a bolt (X-6224-20), washer
(X-25-37), and nut (X-6210-7) for each side rail.

5
TT-1600 9/16
2.7 Position the internal rail (GM86084) as shown in
Figure 3 (item 2).
Secure the internal rail to the upper bulkhead
panel using two bolts (X-6224-20), two washers
(X-25-37), and two nuts (X-6210-7).
On each end of the internal rail, secure a mounting
bracket (GM86091) using four bolts (X-6224-20)
and four nuts (X-6210-7) per bracket. See
Figure 11 for more detail.
2.8 Position the internal rail (GM86082) as shown in
Figure 3 (item 12).
Secure the internal rail to the corner rail using a
mounting bracket (GM86091), four bolts
(X-6224-20) and four nuts (X-6210-7). See
Figure 11 for more detail.
Secure the other end of the internal rail to the rail
using a mounting bracket (GM86091), four bolts
(X-6224-20) and four nuts (X-6210-7). See
Figure 11 for more detail.
Note: Do not final tighten at this time.
3. Attach the foam and seal on bulkhead.
DAttach the foam and seal to the bulkhead as shown
in Figure 6 or Figure 7.
1
GM86396-A
1. Insulation (GM87548 qty. 2)
2. Insulation (GM86092-28)
3. Insulation (GM86092-22)
4. Seal (X-6422-12)
5. Insulation (GM86092-15)
6. Insulation (GM86092-13)
2
3
5
6
4
Figure 6 Foam and Seal Installation for Kit
GM86396-KP1
1
GM88266
1. Insulation (GM88911 qty. 2)
2. Insulation (GM88906-31)
3. Insulation (GM88906-22)
4. Insulation (GM88906-19)
5. Seal (X-6422-12)
6. Insulation (GM88906-20)
7. Insulation (GM88906-18)
8. Insulation (GM88906-21)
2
3
5
6
4
7
8
Figure 7 Foam and Seal Installation for Kit
GM88266-KP1

6TT-1600 9/16
4. Connect the exhaust hose/tube.
4.1 Connect the exhaust hose (GM86937) to the
exhaust mixer. Secure the hose with a hose clamp
(291537).
4.2 Route the exhaust elbow (GM86938) through the
upper LH bulkhead panel and connect the exhaust
elbow (GM86938) to the exhaust hose installed in
step 4.1. Secure the fitting with a hose clamp
(291537).
5. Connect the fuel lines.
5.1 Connect the fuel-inlet line (GM86395) to the fuel
inlet on the engine.
5.2 Remove the fuel fitting from the fuel-return
connection point (nonservice side of the unit).
5.3 Connect the straight union fitting (X-695-2) to the
fuel-return connection point.
5.4 Connect the fuel-return line (GM86395) to the
straight union fitting installed in step 5.3.
5.5 Bleed the air from the fuel system according to the
procedure provided in the engine operation
manual.
1
GM86396-
1. Hose (X-6014-147) and hose clamp (X-426-9). Attach hose
to air cleaner inlet.
2. Flex fuel line (GM86395) and straight union (X-695-2).
Attach to fuel return on engine.
3. Hose (GM86937) and hose clamps (291537 qty. 2). Attach
hose to exhaust mixer.
4. Flex fuel line (GM86395). Attach to fuel inlet on engine.
5. Hose (X-6014-66) and hose clamps (X-426-19 qty. 2).
Attach to seawater inlet on engine.
6. Bulkhead connection panel (GM86854).
7. Exhaust elbow (GM86938)
23
4
5
6
7
Figure 8 Internal Connections
6. Connect the seawater hose.
6.1 Connect the seawater hose (X-6014-66) to the
seawater inlet on the engine and secure with a
hose clamp (X-426-19).
7. Connect the air cleaner hose.
7.1 Position the air cleaner hose (X-6014-147)
through the upper bulkhead as shown in Figure 8
(item 1) and secure the hose to the air cleaner inlet
using a hose clamp (X-426-2).
8. Install the bulkhead connection panel.
8.1 Route the exhaust tube outlet through the opening
in the bulkhead connection panel.
8.2 Connect the fuel-inlet line to the fuel-inlet opening
on the bulkhead connection panel.
8.3 Connect the fuel-return line to the fuel-return
opening on the bulkhead connection panel.
8.4 Connect the seawater hose to the seawater
connection on the bulkhead connection panel and
secure with a hose clamp (X-426-19).
8.5 Secure the bulkhead connection panel (GM86854
or GM88904) to the corner rails (GM86079) using
brackets (GM86091 qty. 2), bolts (X-6224-20
qty. 4) and nuts (X-6210-7 qty. 4). See Figure 9.
1
1. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 4), and
nuts (X-6210-7 qty. 4)
2. Bulkhead connection panel (GM86854 or GM88904)
GM86396-
2
Figure 9 Secure Bulkhead Connection Panel to
Corner Rails

7
TT-1600 9/16
9. Top Rails and Bracket Installation
2
GM86396-
1. Rail (GM86078 qty. 2). See Figure 11 for bracket location.
2. Rail (GM86080 qty. 2)
3. Corner (GM86035 qty. 4) and screw (X-67-141 qty. 24)
1
3
1
Figure 10 Top Rail and Bracket Installation
9.1 Cut foam (GM87549 or GM88912) to length and
insert into the rails (GM86078 qty. 2 and GM86080
qty. 2). See Figure 11.
9.2 Position the rails (GM86078 qty. 2 and GM86080
qty. 2) as shown in Figure 10.
9.3 Attach the brackets (GM86091 qty. 5) to the
service side rail (GM86080) using the hardware
specified at the locations shown in Figure 11.
9.4 Attach the brackets (GM86091 qty. 4) using the
hardware specified at the locations shown in
Figure 11.
9.5 Secure the corners (GM86035 qty. 4) to the rails
as shown in Figure 10 using six screws
(X-67-141) per corner.
9.6 Position the corner foam (GM87547 or GM88910)
as shown in Figure 11. Install three foam pieces
per corner.
GM86396B-B
1. Bracket (GM86091), bolts (X-6224-20 qty. 4), and nuts
(X-6210-7 qty. 4) also shown in Figure 3.
2. Wing nut (X-276-9 qty. 4) installed when installing alternator
roof.
3. Wing nut (X-276-9 qty. 2) installed when installing controller
panel.
4. Wing nut (X-276-9 qty. 2) installed when installing LH panel.
5. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 6), and nuts
(X-6210-7 qty. 6) also shown in Figure 3.
6. Brackets (GM86091 qty. 3), bolts (X-6224-20 qty. 6), and nuts
(X-6210-7 qty. 6)
7. Wing nut (X-276-9 qty. 3) installed when installing engine roof.
8. Brackets (GM86091 qty. 4), bolts (X-6224-20 qty. 8), and nuts
(X-6210-7 qty. 8)
9. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 8), and nuts
(X-6210-7 qty. 8) also shown in Figure 3.
10. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 4), and nuts
(X-6210-7 qty. 4)
11. Foam (GM87547 or GM88910 qty. 12). Install three per
corner.
12. Foam (GM87549 or GM88912). Cut to fit and insert into all
rails.
1
5
782
3
10
9
1
4
11
12
6
1
Figure 11 Bracket Location/Installation

8TT-1600 9/16
10. Corner Cover Installation
1
GM86396-
1. Corner cover (GM86036 qty. 4) and pan head machined
screws (M965A-06020-20 qty. 12)
Figure 12 Corner Covers
10.1 Position the corner covers (GM86036 qty. 4) as
shown in Figure 12 using 3 pan head machined
screws (M965A-06020-20) per corner cover.
11. Install the roofs.
1
GM86396-
1. Alternator roof (GM86102 or GM88901)
2. Engine roof (GM86097 or GM88898)
2
Figure 13 Roofs
11.1 Position the alternator roof (GM86102 or
GM88901) and engine roof (GM86097 or
GM88898) onto the sound enclosure as shown in
Figure 13.
Attach the alternator roof to the mounting brackets
in the top rail and secure using four wing nuts
(X-276-9). See Figure 11 for more detail.
Attach the engine roof to the mounting brackets in
the top rail and secure using three wing nuts
(X-276-9). See Figure 11 for more detail.
Note: Final tighten all hardware.

9
TT-1600 9/16
12. Install the remaining doors.
12.1 Align the pins with the holes in the bulkhead
connection panel and install the rear door
(GM86106 or GM88902) on the alternator end of
the unit. See Figure 14 (item 1).
12.2 Align the pins with the holes in the base and install
the LH alternator panel (GM86872 or GM88905)
on the nonservice, alternator side of the unit. See
Figure 14 (item 2).
12.3 Align the pins with the holes in the base and install
the LH panel (GM86851 or GM88903) on the
nonservice side of the unit See Figure 14 (item 3).
Attach the top of the LH panel to the mounting
brackets in the top rail and secure using two wing
nuts (X-276-9). See Figure 11 for more detail.
12.4 Align the pins with the holes in the base and install
the LH panel (GM86095 or GM88897) on the
nonservice side, engine end of the unit. See
Figure 14 (item 4).
12.5 Align the pins with the holes in the base and install
the front panel (GM86094 or GM88896) on the
engine end of the unit. See Figure 14 (item 5).
12.6 Align the pins with the holes in the base and install
the RH panel (GM86093 or GM88895) to the
service side, engine end of the unit. See Figure 14
(item 6).
12.7 Align the pins with the holes in the base and install
the RH alternator panel (GM93009 or GM93024)
to the service side, alternator end of the unit. Place
decal (GM93648) on RH alternator panel. See
Figure 14 (item 7).
12.8 Position the controller panel (GM93007) as shown
in Figure 14 and attach to the mounting brackets
in the top rail and secure using two wing nuts
(X-276-9). See Figure 11 for more detail.
13. Restore the generator set to service.
13.1 Reconnect the leads that were disconnected in
step 1.6. Position the controller into the controller
panel and secure using the existing hardware and
gasket(removedinstep1.7).
13.2 Check that the generator set master switch is in
the OFF position.
13.3 Reconnect the generator set engine starting
battery, the negative (--) lead last.

10 TT-1600 9/16
GM86396-
1
34
5
1. Rear panel (GM86106 or GM88902)
2. LH alternator panel (GM86872 or GM88905)
3. LH panel (GM86851 or GM88903)
4. LH panel (GM86095 or GM88897)
5. Front panel (GM86094 or GM88896)
6. RH panel (GM86093 or GM88895)
7. RH alternator panel (GM93009 or GM93024)
8. Controller panel (GM93007)
6
2
7
8
Figure 14 Panel Identification

11
TT-1600 9/16
1. Engine roof (GM86097 or GM88898)
2. Alternator roof (GM86102 or GM88901)
3. Rear Panel (GM86106 or GM88902)
4. Bulkhead connection panel (GM86854 or GM88904)
5. Alternator panel (LH) (GM86872 or GM88905)
6. Panel (LH) (GM86851 or GM88903)
7. Panel (LH) (GM86095 or GM88897)
8. Corner cover (GM86036 qty. 4) and screws
(M965A-06020-20 qty. 12)
9. Front panel (GM86094 or GM88896)
10. Panel (RH) (GM86093 or GM88895)
11. Base (GM86014)
12. Alternator panel (RH) (GM93009 or GM93024)
13. Controller panel (GM93007)
GM86396B-
2
1
4
5
6
7
8
9
10
11
12
13
3
Figure 15 Sound Shield

12 TT-1600 9/16
Sound Shield Kit
Kit: GM86396-KP1
Qty. Description Part Number
2Clamp, hose (3.75/4.06 in.) 291537
4Bracket, corner extrusion mounting GM85875
3Bracket, extrusion mounting GM85876
1Base (64.3 x 30.2 in.) GM86014
4Corner, sound shield GM86035
4Cover, sound shield corner GM86036
1 Bulkhead, upper sound shield
(28.5 x 25.1 in.) GM93272
1Bulkhead, sound shield (RH)
(10.0 x 7.6 in.) GM86075
1Bulkhead, sound shield (LH)
(10.0 x 7.6 in.) GM86076
2Rail, sound shield (21.9 in.) GM86078
4Rail, sound shield (35.0 in.) GM86079
2Rail, sound shield (56.0 in.) GM86080
1Rail, internal sound shield (14.7 in.) GM86082
1Rail, internal sound shield (21.9 in.) GM86084
3Rail, internal sound shield (35.0 in.) GM86085
18 Bracket, sound shield
(1.7 x 1.7 in.) GM86091
1 Panel (RH) (41.1 x 35.9 in.) GM86093
1Panel (front) (23.7 x 35.9 in.) GM86094
1 Panel (LH) (29.6 x 35.9 in.) GM86095
1Roof, engine (41.1 x 23.7 in.) GM86097
1Panel, alternator (RH)
(16.6 x 25.2 in.) GM93009
1Panel, controller (16.6 x 10.6 in.) GM93007
1Roof, alternator (16.6 x 23.7 in.) GM86102
1 Panel, rear (23.7 x 29.9 in.) GM86106
2Fuel line, flex. (70 in.) GM86395
1Panel (LH) (11.4 x 35.9 in.) GM86851
1Panel, bulkhead connection
(23.7 x 5.9 in.) GM86854
1Panel, alternator (LH)
(16.6 x 35.9 in.) GM86872
1Hose, molded wet exhaust
14.2 in.) GM86937
1Elbow exhaust (25.7 in.) GM86938
Qty. Description Part Number
6Nut, hex (6 mm) M6923-06-80
6Screw, hex cap (M6 x 20 mm) M933-06020-60
12 Screw, Pan head mach.
(M6 x 20 mm) M965A-06020-20
34 Washer, plain
(0.406 ID x 0.812 in. OD) X-25-37
24 Screw, hex washer, thread-forming X-67-141
11 Nut, wing (1/4-20) X-276-9
2Clamp, hose (1/2 in.) X-426-19
1Clamp, hose (2.31/3.25 in.) X-426-2
1Union, straight X-695-2
1Hose (1.25 in. ID x 62.5 in.) X-6014-66
1Hose (2.5 in. ID x 5.0 in.) X-6014-147
68 Nut, flange spiralock (5/16-18) X-6210-7
68 Bolt, carriage (5/16-18 x 0.75 in.) X-6224-20
14 Bolt, hex cap (3/8-16 x 0.875 in.) X-6238-3
6Washer, plain
(0.281 ID x 0.625 in. OD) X-25-40
1Seal, push-on trim X-6422-12
1Foam (28.4 x 25 in.) GM86092-28
1Foam (10 x 7.6 in.) GM86092-13
1Foam (26.3 x 5.3 in.) GM86092-15
1Foam (10 x 7.6 in.) GM86092-22
12 Foam (3.6 x 3.6 in.) GM87547
2Foam (5 x 5 in.) GM87548
5Foam (54 x 4.5 in.) GM87549
1Decal GM93648

13
TT-1600 9/16
UMS Sound Shield Kit
Kit: GM88266-KP1
Qty. Description Part Number
2Clamp, hose (3.75/4.06 in.) 291537
4Bracket, corner extrusion mounting GM85875
3Bracket, extrusion mounting GM85876
1Base (64.3 x 30.2 in.) GM86014
4Corner, sound shield GM86035
4Cover, sound shield corner GM86036
1 Bulkhead, upper sound shield
(28.5 x 25.1 in.) GM93272
1Bulkhead, sound shield (RH)
(10.0 x 7.6 in.) GM86075
1Bulkhead, sound shield (LH)
(10.0 x 7.6 in.) GM86076
2Rail, sound shield (21.9 in.) GM86078
4Rail, sound shield (35.0 in.) GM86079
2Rail, sound shield (56.0 in.) GM86080
1Rail, internal sound shield (14.7 in.) GM86082
1Rail, internal sound shield (21.9 in.) GM86084
3Rail, internal sound shield (35.0 in.) GM86085
18 Bracket, sound shield
(1.7 x 1.7 in.) GM86091
1 Panel (RH) (41.1 x 35.9 in.) GM88895
1Panel (front) (23.7 x 35.9 in.) GM88896
1 Panel (LH) (29.6 x 35.9 in.) GM88897
1Roof, engine (41.1 x 23.7 in.) GM88898
1Panel, alternator (RH)
(16.6 x 25.2 in.) GM93024
1Panel, controller (16.6 x 10.6 in.) GM93007
1Roof, alternator (16.6 x 23.7 in.) GM88901
1 Panel, rear (23.7 x 29.9 in.) GM88902
2Fuel line, flex. (70 in.) GM86395
1Panel (LH) (11.4 x 35.9 in.) GM88903
1Panel, bulkhead connection
(23.7 x 5.9 in.) GM88904
1Panel, alternator (LH)
(16.6 x 35.9 in.) GM88905
1Hose, molded wet exhaust
14.2 in.) GM86937
1Elbow exhaust (25.7 in.) GM86938
Qty. Description Part Number
6Nut, hex (6 mm) M6923-06-80
6Screw, hex cap (M6 x 20 mm) M933-06020-60
12 Screw, Pan head mach.
(M6 x 20 mm) M965A-06020-20
34 Washer, plain
(0.406 ID x 0.812 in. OD) X-25-37
24 Screw, hex washer, thread-forming X-67-141
11 Nut, wing (1/4-20) X-276-9
2Clamp, hose (1/2 in.) X-426-19
1Clamp, hose (2.31/3.25 in.) X-426-2
1Union, straight X-695-2
1Hose (1.25 in. ID x 62.5 in.) X-6014-66
1Hose (2.5 in. ID x 5.0 in.) X-6014-147
68 Nut, flange spiralock (5/16-18) X-6210-7
68 Bolt, carriage (5/16-18 x 0.75 in.) X-6224-20
14 Bolt, hex cap (3/8-16 x 1.0 in.) X-6238-11
6Washer, plain
(0.281 ID x 0.625 in. OD) X-25-40
1Seal, push-on trim X-6422-12
12 Foam (3.6 x 3.6 in.) GM88910
2Foam (5 x 5 in.) GM88911
6Foam (48 x 4.5 in.) GM88912
1Foam (8.46 x 7.6 in.) GM88906-18
1Foam (8.46 x 7.6 in.) GM88906-19
1Foam (26.3 x 5.3 in.) GM88906-20
1Foam (11.4 x 8.6 in.) GM88906-21
1Foam (7.3 x 8.6 in.) GM88906-22
1Foam (28.4 x 16.4 in.) GM88906-31
2Base Plate (32.1 x 30.2 in.) GM88919
1Decal GM93648

14 TT-1600 9/16
Notes

15
TT-1600 9/16
Notes

16 TT-1600 9/16
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone [phone], Fax [phone]
For the nearest sales and service outlet in the
US and Canada, phone [phone]
KOHLERPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone [phone], Fax [phone]
Availability is subject to change without notice. Kohler Co. reserves the
right to change the design or specifications without notice and without any
obligation or liability whatsoever. Contact your local Kohlerrgenerator
set distributor for availability.
2013 and 2016 by Kohler Co. All rights reserved.