Kongsberg cPAP MKII User manual

447979/A
November2019©KongsbergMaritimeAS
cPAPMKII
Transceiver
InstructionManual

KongsbergMaritimeAS
www.kongsberg.com
Documentinformation
•Product:KongsbergcPAPMKII
•Document:InstructionManual
•Documentpartnumber:447979
•Revision:A
•Dateofissue:4November2019
Copyright
TheinformationcontainedinthisdocumentremainsthesolepropertyofKongsberg
MaritimeAS.Nopartofthisdocumentmaybecopiedorreproducedinanyformorby
anymeans,andtheinformationcontainedwithinitisnottobecommunicatedtoathird
party,withoutthepriorwrittenconsentofKongsbergMaritimeAS.
Warning
Theequipmenttowhichthismanualappliesmustonlybeusedforthepurposefor
whichitwasdesigned.Improperuseormaintenancemaycausedamagetothe
equipmentand/orinjurytopersonnel.Youmustbefamiliarwiththecontentsofthe
appropriatemanualsbeforeattemptingtooperateorworkontheequipment.
KongsbergMaritimedisclaimsanyresponsibilityfordamageorinjurycausedby
improperinstallation,useormaintenanceoftheequipment.
Disclaimer
KongsbergMaritimeASendeavourstoensurethatallinformationinthisdocumentis
correctandfairlystated,butdoesnotacceptliabilityforanyerrorsoromissions.
Supportinformation
Ifyourequiremaintenanceorrepair,contactKongsbergMaritime’s
supportorganisation.Y oucanalsocontactususingthefollowingaddress:
[email protected].Ifyouneedinformationaboutourotherproducts,
visithttps://www.kongsberg.com/maritime.

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Tableofcontents
ABOUTTHISMANUAL..............................................................5
CPAPMKII...............................................................................6
Systemdescription.............................................................................................................7
Systemunits.......................................................................................................................7
Transceiver...............................................................................................................7
Remotetransducers..................................................................................................8
Scopeofsupply..................................................................................................................8
Generalsupplyconditions..................................................................................................9
Receipt,unpackingandstorage................................................................................9
Equipmentresponsibility..........................................................................................9
Supportinformation.........................................................................................................10
GETTINGSTARTED................................................................11
Installingthetransducer...................................................................................................12
Connectingpowerandgroundtothetransceiver............................................................13
ConnectingtoAPOS........................................................................................................13
Pre-deploymentchecks....................................................................................................14
Externalconnectorpinout................................................................................................15
Userconnectorpinout......................................................................................................16
MAINTENANCE......................................................................17
Cleaning...........................................................................................................................18
LubricatingSubConn®connectors...................................................................................18
TECHNICALSPECIFICATIONS................................................19
Performancespecications..............................................................................................20
Weightandoutlinedimensions........................................................................................21
Powerrequirements.........................................................................................................22
Environmentalrequirements............................................................................................22
SPAREPARTS........................................................................23
Transceiversparepart......................................................................................................24
TDR180sparepart...........................................................................................................24
TDR40Vsparepart..........................................................................................................24
TDR30Hsparepart..........................................................................................................24
Transducercablesparepart..............................................................................................24
Powercablesparepart.....................................................................................................25
Usercablesparepart........................................................................................................25
DRAWINGFILE......................................................................26
TELEGRAMSPECIFICATIONS.................................................36
InstructionManual

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Kongsbergtransceivertelegrams.....................................................................................37
TPItelegramformat.........................................................................................................37
TPRtelegramformat........................................................................................................38
PWRtelegramformat......................................................................................................39
PWAtelegramformat......................................................................................................40
VERtelegramformat.......................................................................................................41
VEAtelegramformat.......................................................................................................41
BATtelegramformat.......................................................................................................42
BAAtelegramformat......................................................................................................43
BATTERYSAFETY...................................................................44
SECTION1:Identication..............................................................................................45
SECTION2:Hazardsidentication................................................................................45
SECTION3:Composition..............................................................................................46
SECTION4:Firstaidmeasures......................................................................................46
SECTION5:Fireghtingmeasures................................................................................47
SECTION6:Accidentalreleasemeasures......................................................................47
SECTION7:Handlingandstorage.................................................................................48
SECTION8:Exposurecontrolandpersonalprotection.................................................48
SECTION9:Physicalandchemicalproperties..............................................................49
SECTION10:Stabilityandreactivity.............................................................................49
SECTION11:Toxicologicalinformation.......................................................................49
SECTION12:Ecologicalinformation............................................................................49
SECTION13:Disposalconsiderations...........................................................................50
SECTION14:Transportinformation..............................................................................50
SECTION15:Regulatoryinformation............................................................................51
SECTION16:Otherinformation....................................................................................51
cPAPMKII

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Aboutthismanual
Thepurposeofthismanualistoprovidethedescriptions,proceduresanddetailed
parameterexplanationsrequiredtoallowforsafeandefcientuseofthecPAPMKII.
Targetaudience
ThismanualisintendedforallusersofthecPAPMKII.
Onlineinformation
Allend-usermanualsprovidedforoperationandinstallationofyourcPAPMKIIcanbe
downloadedfromourwebsite.
https://www.kongsberg.com/maritime
Registeredtrademarks
Observetheregisteredtrademarksthatapply.
Windows®isaregisteredtrademarkofMicrosoftCorporationintheUnitedStatesand
othercountries.
cPAP®isaregisteredtrademarkofKongsbergMaritimeASinNorwayandother
countries.
Aboutthismanual

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cPAPMKII
Topics
Systemdescription,page7
Systemunits,page7
Scopeofsupply,page8
Generalsupplyconditions,page9
Supportinformation,page10
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Systemdescription
ThecPAPMKIItransceiverisdesignedforLBLpositioningofROVandotherumbilical
cordconnectedvehicleormodule.
ThecPAPMKIITransceiveriscompatiblewithboth
Cymbalacousticprotocolforpositioninganddatalink,
andFSKchannelsandtelemetry.
Ithasanacoustictelemetrylinkforcommandanddata
transfer.Thesubseatransceiverunitisdesignedsothatthetransducercanbereplaced
individuallytosuititspurpose.
Systemunits
Transceiver
Thetransceiverisprovidedtotransmitacousticenergythroughwater.Thistransmission
andreceptionarecommonlyreferredtoasaping.
Thesubseatransceiverisasmallaluminiumtubethatcontainsthe
systemelectronicmodulesandabattery.Thetransceiverisdesigned
tobeinstalledonaremotelyoperatedvesselthatisconnectedwith
anumbilicalcordtoamothership.Ithasaconnectorforaremote
transducer,aconnectorforAPOSuseandaconnectorforuserswithout
APOS.
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Remotetransducers
Theremotetransducerisconnectedtothetopofthetransceiverwithacable.
TDR180
Thetransducerhasa180°omnidirectionalbeamwidth.Itis
availableinaluminium.
TDR40V
Thetransducerhasa40°verticalbeamwidth.Itisavailablein
aluminium.
TDR30H
Thetransducerhasa30°horizontalbeamwidth.Itisavailablein
aluminium.
Transducercable
ThetransducercablehastwoSubconnconnectors;MCIL4Fand
MCIL4M.Thecableconnectstheremotetransducertothetransceiver.
Scopeofsupply
Themainunitsrequiredareprovidedwiththestandarddelivery.
•Transceiver
•Remotetransducer
•Transducercable
•Powerandsignalpigtailcable
•QuickReferenceGuide
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Generalsupplyconditions
Receipt,unpackingandstorage
Uponacceptingshipmentoftheequipment,theshipyardand/orthedealermustensure
thatthedeliveryiscompleteandinspecteachshippingcontainerforevidenceofphysical
damage.
Detaileddescriptionsandproceduresforthereceipt,unpackingandstorageofthe
equipmentarefoundinthechapterforEquipmenthandling.
Equipmentresponsibility
Unlessotherwisestatedinthecontract,theshipyarddoingtheinstallationand/or
equipmentdealerbecomesfullyresponsiblefortheequipmentuponreceipt.
Thedurationofresponsibilitycover:
•Theperiodoftimetheequipmentisstoredlocallybeforeinstallation
•Theentireinstallationprocess
•Commissioning
•Theperiodoftimebetweencommissioningandthenalacceptanceoftheequipment
bytheenduserorowner
Unlessotherarrangementshavebeenmadeinthecontract,theKongsbergcPAPMKII
warrantyperiod(asspeciedinthecontract)beginswhentheacceptancedocuments
havebeensigned.
cPAPMKII

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Supportinformation
ShouldyouneedtechnicalsupportforyourcPAPMKIIyoumustcontactaKongsberg
Maritimeofce.Alistofallourofcesisprovidedonourwebsite.Y oucanalsocontact
ourmainsupportofceinNorway.
Manualsandtechnicalinformationcanbedownloadedfromoursupportwebsite.
CompanynameKongsbergMaritimeAS
AddressStrandpromenaden50,3183Horten,Norway
Telephone[phone]
Telephone24hsupport+4733032407
Telefax+4733047619
Websitehttps://www.kongsberg.com/maritime/
SupportwebsiteProductsupportAtoZ
E-mailaddress[email protected]
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Gettingstarted
Topics
Installingthetransducer,page12
Connectingpowerandgroundtothetransceiver,page13
ConnectingtoAPOS,page13
Pre-deploymentchecks,page14
Externalconnectorpinout,page15
Userconnectorpinout,page16
Gettingstarted

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Installingthetransducer
ThetransducerneedstobeprotectedduringlaunchandrecoveryoftheROV .
Prerequisites
ItisimportanttogetagoodlineofsighttotheLBLtransponderswhiletheROVis
navigatingclosetotheseabed.
Thiscanbesolvedbyusingahydraulicramtoraiseandlowerthetransducerasneeded.
Example
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Connectingpowerandgroundtothe
transceiver
Thetransceivermustbeconnectedtoasuitablepowersourceandmustbeproperly
grounded.
Context
Externalconnectorpinout,page15
Procedure
1Connectwire6and8inthepigtail.
When6-8arelinked,thetransceiverisON.
2Connectwire7topower.
Makesurethattheexternalpowersupply24VDCisbetween20and28VDC.
3Connectwire8toground.
ConnectingtoAPOS
SystemswithoutAPOSmustconnecttotheUserconnector.
Context
Externalconnectorpinout,page15
Procedure
1ConnecttheRS-232Txwire1fromcPAPtotheRS-232RxfromAPOS.
Gettingstarted

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2ConnecttheRS-232Rxwire3fromcPAPtotheRS-232TxfromAPOS.
3ConnecttheRS-232groundwire2fromcPAPtotheRS-232groundfromAPOS.
Pre-deploymentchecks
Context
Beforedeployingthetransceiver,itisimportanttodothefollowingcheckstomake
suretheoperationgoessmoothly.
Procedure
1Makesuretheinterfacecableisproperlyfastenedandthatadummyplugis
installedontheunusedbulkheadconnector.
2Pushthepressurereliefvalveintoconrmthatitisushwiththeendcap.
3PerformacommunicationcheckwithAPOSbeforelaunching.
4Makesuretherewillbeafreelineofsightbetweenthetransceiver’stransducer
andtheseabedtransponders.
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Externalconnectorpinout
TheexternalconnectorisforpowerandconnectiontoAPOS.
Thisisthepincongurationforamaleconnector,asseentowardstheconnector(face
view).
PinnumberSignal
1RS-232Tx
2Ground
3RS-232Rx
4Notconnected
5Notconnected
6On/Off
7Externalpower(24VDC)
8Ground
Connectingpowerandgroundtothetransceiver,page13
ConnectingtoAPOS,page13
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Userconnectorpinout
TheuserconnectorisforsystemswithoutAPOS.Usetheexternalconnectorforpower
andground.
Thisisthepincongurationforafemaleplug,asseentowardstheplug(faceview).
PinnumberSignal
1RS-232Tx
2RS-232Rx
3Ground
4Notconnected
5Notconnected
6Notconnected
7Notconnected
8Notconnected
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Maintenance
Topics
Cleaning,page18
LubricatingSubConn®connectors,page18
Maintenance

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Cleaning
Thetransceiverandtransducermustbecleanedafteruse.
Context
Afterretrievingtheunitfromsaltwater,itshouldbethoroughlyrinsedwithfreshwater
asusualwiththiskindofequipment.
Procedure
1Rinseorsoakthoroughlywithfreshwater,thelongerthebetter.
Lukewarmwaterispreferableifavailable.
Payparticularattentiontonooksandcrannies(aroundboltheads,connectorsandso
on).
2Ifaconnectorhasbeendisconnectedforopenfacerinsing,leaveittodryproperly
beforereconnecting.
LubricatingSubConn®connectors
Underwaterconnectorsmustbekeptcleanandlubricatedandshouldbeinspected
regularlyfordamagesandcorrosion.
Context
SubConn®connectorsshouldnotbeexposedtoextendedperiodsofheatordirect
sunlight.Ifaconnectorbecomesverydry,itshouldbesoakedinfreshwaterbeforeuse.
Procedure
1GreasetheconnectorwithMolykote44Mediumorequivalentgrease.
Alayerofgreasecorrespondingtominimum1/10ofthesocketdepthshouldbe
appliedtothefemaleconnector.
2Checkthattheinneredgeofallsocketsiscompletelycovered,andathintransparent
layerofgreaseisvisibleonthefaceoftheconnector.
3Fullymatethemaleandfemaleconnectorinordertosecureoptimaldistributionof
greaseonpinsandinsockets.
4Openandcheckforgreaseoneverymalepin,toconrmthatenoughgreaseis
applied.
Addmoreifnecessary.
5Connectandtightenthelockingsleeve.
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Technicalspecications
Topics
Performancespecications,page20
Weightandoutlinedimensions,page21
Powerrequirements,page22
Environmentalrequirements,page22
Technicalspecications

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Performancespecications
Theseperformancespecicationssummarizethemainfunctionalandoperational
characteristicsofthecPAPMKIITransceiver.
Transceiver
•Maximumdepth:4000m
•Operationalfrequency:MF21–31kHz
•Externalconnector:
–SeaconMCBH8MDO
–SeaconMCBH4FAS
Transducer
•Transducerbeam:180degrees
•Triggerlevel:<85dB
•Sourcelevel:188dB
•Transducerbeam:40°V ertical
•Triggerlevel:<80dB
•Sourcelevel:203dB
cPAPMKIIInstructionManual