Konica Minolta bizhub 200 User manual

SERVICE MANUAL
2005.082005.08
Ver. 1.0Ver. 1.0
FIELD SERVICE
The is available only for Inch area.The is available only for Inch area.

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FIELD SERVICE TOTAL CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1
IMPORTANT NOTICE ................................................................................................S-1
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1
SAFETY WARNINGS .................................................................................................S-2
WARNING INDICATIONS ON THE MACHINE ........................................................S-17
MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-20
Composition of the service manual ................................................................................. C-1
Notation of the service manual ....................................................................................... C-2
bizhub 200/250/350 Main Unit
General...........................................................................................................................1
Maintenance ...................................................................................................................7
Adjustment/Setting......................................................................................................111
Troubleshooting...........................................................................................................221
Appendix.....................................................................................................................273
Duplex Unit/Switchback Unit
General...........................................................................................................................1
Maintenance ...................................................................................................................3
Adjustment/Setting..........................................................................................................7
Troubleshooting.............................................................................................................11
Standard Controller
General...........................................................................................................................1
Maintenance ...................................................................................................................3
Troubleshooting...............................................................................................................5
FK-503
General...........................................................................................................................1
Maintenance ...................................................................................................................5
Adjustment/Setting........................................................................................................11
Troubleshooting...........................................................................................................161
DF-605
General...........................................................................................................................1
Maintenance ...................................................................................................................5
Adjustment/Setting........................................................................................................17
Troubleshooting.............................................................................................................27

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PC-102/PC-202
General........................................................................................................................... 1
Maintenance................................................................................................................... 3
Adjustment/Setting ....................................................................................................... 13
Troubleshooting ............................................................................................................ 21
PC-402
General........................................................................................................................... 1
Maintenance................................................................................................................... 3
Adjustment/Setting ....................................................................................................... 17
Troubleshooting ............................................................................................................ 25
JS-502
General........................................................................................................................... 1
Maintenance................................................................................................................... 3
Adjustment/Setting ......................................................................................................... 5
FS-508/PU-501/OT-601
General........................................................................................................................... 1
Maintenance................................................................................................................... 5
Adjustment/Setting ....................................................................................................... 23
Troubleshooting ............................................................................................................ 35
MT-501
General........................................................................................................................... 1
Maintenance................................................................................................................... 3
Adjustment/Setting ......................................................................................................... 7
Troubleshooting ............................................................................................................ 11
SD-502
General........................................................................................................................... 1
Maintenance................................................................................................................... 3
Adjustment/Setting ....................................................................................................... 19
Troubleshooting ............................................................................................................ 27

SERVICE MANUAL
2005.08
Ver. 1.0
FIELD SERVICE
Main Unit

bizhub 200/250/350GeneralMaintenanceAdjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Aug. 2005
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CONTENTS
bizhub 200/250/350 Main Unit
General
1. System configuration...............................................................................................1
2. Product specifications .............................................................................................3
3. Built-in Controllers...................................................................................................5
Maintenance
4. Periodical check ......................................................................................................7
4.1 Service schedule..................................................................................................7
4.1.1 bizhub 350 ....................................................................................................7
4.1.2 bizhub 250 ....................................................................................................7
4.1.3 bizhub 200 ....................................................................................................7
4.1.4 Option ...........................................................................................................8
4.2 Maintenance items................................................................................................8
4.2.1 bizhub 350 ....................................................................................................8
4.2.2 bizhub 250 ..................................................................................................10
4.2.3 bizhub 200 ..................................................................................................13
4.3 Maintenance parts..............................................................................................15
4.3.1 Replacement parts......................................................................................15
4.3.2 Cleaning parts.............................................................................................16
4.4 Concept of parts life............................................................................................17
4.5 Maintenance procedure (Periodical check parts) ...............................................18
4.5.1 Replacing the Bypass Tray Feed Roller......................................................18
4.5.2 Replacing the Bypass Tray Separation Roller Assy....................................19
4.5.3 Replacing the Tray 1 Feed Roller................................................................20
4.5.4 Replacing the Tray 1 Pick-up Roller............................................................21
4.5.5 Replacing the Tray 1 Separation Roller Assy..............................................23
4.5.6 Replacing the Tray 2 Feed Roller................................................................25
4.5.7 Replacing the Tray 2 Pick-up Roller............................................................26
4.5.8 Replacing the Tray 2 Separation Roller.......................................................28
4.5.9 Replacing of the Registration Roller Bearings and
Registration Roller Gears 1, 2.....................................................................30
4.5.10 Cleaning of the Paper Dust Remover..........................................................31
4.5.11 Replacing of the Toner Filter (Developing Unit)...........................................32
4.5.12 Replacing of the Toner Filter (Main Unit).....................................................33