Konnwei KW590 User manual

KW590

Table of Contents
1. Safety Precautions and Warnings ...................................................................................... 1
2. General Information ........................................................................................................ 2
2.1 On-Board Diagnostics(OBD) II .......................................................................... 2
2.2 Diagnostic Trouble Codes (DTCs) ..................................................................... 2
2.3 Location of the Data Link Connector (DLC)....................................................... 3
2.4 OBDII Readiness Monitors ................................................................................ 4
2.5 OBD II Monitor Readiness Status ...................................................................... 5
2.6 OBOII Definitions ............................................................................................. 6
3. Using the Scan Tool ........................................................................................................ 8
3.1 Toll Description ................................................................................................. 8
3.2 Specifl cations .................................................................................................. 10
3.3
Accessories Included.............................................................................. 10
3.4 Navigation Characters ...................................................................................... 10
3.5 Keyboard ......................................................................................................... 10
3.6
Extrnal Power ........................................................................................ 11
3.7 DTC Lookup .................................................................................................... 13
3.8 Product Setup ................................................................................................... 19
3.9 Tool Information .............................................................................................. 20
3.10 Vehicle Coverage ........................................................................................... .20
4. Review Data ................................................................................................................... 21
5. OBD II Diagnostics ........................................................................................................ 23
5.1 Reading Codes ................................................................................................. 25
5.2 Erasing Codes ................................................................................................. .27
5.3 Liye Data ........................................................................................................
29
5.4 Viewing Freeze Frame Data ............................................................................. 41
5.5 Retrieving I/M Readiness Status ....................................................................... 42
5.6 02 Monitor Test ............................................................................................... 44
5.7 On-Board Monitor Test .................................................................................... 46
5.8 Component Test ............................................................................................... 48
5.9 Viewing Vehicle Information ........................................................................... 50
5.10 Modules Present .............................................................................................. 51
6 LED and AUDIO .................................................................................................................. 52
6.1 LED Interpretation .............................................................................................. 52
6.2 Audio Tone Interpretation .................................................................................. 52
7. Print Data ....................................................................................................................... 53
8. Update Mode .................................................................................................................. 54
9. Service Procedures ......................................................................................................... 55

1.
Safety Precautions and Warnings
To prevent personal injury or damage to vehicles and/or the scan tool
, read this instruction manual first and observe the following safety
precautions at a minimum whenever working on a vehicle:
• Always perform automotive testing in a safe environment.
• Wear safety eye protection that meets ANSI standards.
• Keep clothing, hair, hands, tools, test equipment, etc. away from all
moving or hot engine parts.
• Operate the vehicle in a well ventilated work area: Exhaust gases are
poisonous.
• Put blocks in front of the drive wheels and never leave the vehicle
unattended while running tests.
• Use extreme caution when working around the ignition coil, distributor
cap, ignition wires and spark plugs. These components create
hazardous voltages when the engine is running.
• Put the transmission in PARK (for automatic transmission) or
NEUTRAL (for manual transmission) and make sure the parking brake
is engaged.
• Keep a fire extinguisher suitable for gasoline/chemical/ electrical fires
nearby.
• Don’t connect or disconnect any test equipment while the ignition is on
or the engine is running.
• Keep the scan tool dry
,
clean, free from oil/water or grease. Use a mild
detergent on a clean cloth to clean the outside of the scan tool, when
necessary.

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2. General Information
2.1 On-Board Diagnostics(OBD)II
The first generation of On-Board Diagnostics (called OBD i) was developed
by the California Air Resources Board (ARB) and implemented in 1988 to
monitor some of the emission control components on vehicles, As
technology evolved and the desire to improve the On-Board Diagnostic
system increased, a new generation of On-Board Diagnostic system was
developed, This second generation of On-Board Diagnostic regulations is
called" OBD II".
The OBD II system is designed to monitor emission control systems and key
egnine components by performing either continuous or periodic tests of specific
components and vehicle conditions. When a problem is detected, the OBD II
system turns on a warning lamp (MIL.) on the vehicle instrament panel to alert the
driver typically by the phrase of “Check Engine” or “Service Engine Soon”.The
system will also store important information about the detected malfunction so
that a technician can accurately find and fix the problem. Here below follow three
pieces of such valuable information
：
1) Whether the Malfunction Indicator Light (MIL) is commanded 'on' or 'off;
2) Which, if any, Diagnostic Trouble Codes (DTCs) are stored;
3) Readiness Monitor status.
2.2 Diagnostic Trouble Codes (DTCs)
OBD II Diagnostic Trouble Codes are codes that are stored by the
on—board computer diagnostic system in response to a problem found in
the vehicle, These codes identify a particular problem area and are intended
to provide you with a guide as to where a fault might be occurring within a
vehicle. OBD II Diagnostic Trouble Codes consist of a five-digit
alphanumeris code, The first character, a letter, identifies which control
system sets the code, The other four characters, all numbers, provide
additional information on where the DTC originated and the operating
conditions that caused it to set, Here below is an example to illustrate the
structure of the digits:

2.3 Location of the Data Link Connector (DLC)
The DLC (Data Link Connector or Diagnostic Link Connector) is the
standardized 16-cavity connector where diagnostic scan tools interface with
the vehicle’s on-board computer. The DLC is usually located 12 inches from
the center of the instrument panel (dash), under or around the driver’s side
for most vehicles, IF Data Link Connector is not located under dashboard, a
label should be there telling location, For some Asian and European vehicles,
the DLC is located behind the ashtray and the ashtray must be removed to
access the connect If the DLC cannot be found, refer to the vehicle’s service
manual for the location.
Identifying specific malfunctioning section of the systems
Code Type
Sub-systems
Generic (SAE):
l=Fuel and Air Metering
P0,P2,P34^P39
2=Fuel and Air Metering
B0.B3
3=Igmtion System or Engine Misfire
CO, C3
4=Auxiliary Emission Controls
U0,U3
5=Vehicle Speed Control and Idle
Manufacturer specific:
Controls
PI, P30-P33
6=Computer Output Circuits
B1,B2
7=Transmission Controls
C1,C2
8=Transmission Controls
U1,U2

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2.4 OBDII Readiness Monitors
An important part of a vehicle’ s OBD II system is the Readiness Monitors,
which are indicators used to find out if all of the emissions components have
been evaluated by the OBD II system. They are running periodic tests on
specific systems and components to ensure that they are performing within
allowable limits.
Currently, there are eleven OBD II Readiness Monitors (or I/M Monitors)
defined by the U.S. Environmental Protection Agency (EPA). Not all
monitors are supported by all vehicles and the exact number of monitors in
any vehicle depends on the motor vehicle manufacturer，s emissions
control strategy.
Continuous Monitors
一
Some of the vehicle components or systems are
continuously tested by the vehicle’s OBD II system, while others are tested
only under specific vehicle operating conditions. The continuously
monitored components listed below are always ready:
1) Misfire
2) Fuel System
3) Comprehensive Components (CCM)
Once the vehicle is running, the OBD II system is continuously checking the
above compunents, monitoring key engine sensors, watching for engine
misfire, and monitoring fuel demands.
Non-Continuous Monitors — Unlike the continuous monitors, many
emissions and engine system components require the vehicle to be operated
under specific conditions before the monitor is ready. These monitors are
termed non-contiauous monitors and are listed below:
1) EGR System
2) 02 Sensors

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3) Catalyst
4) Evaporative System
5) 02 Sensor Heater
6) Secondary air
7) Heated Catalyst
8) A/C system
2.5 OBDII Monitor Readiness Status
OBDII systems must indicate whether or not the vehicle * s PCM，s
monitor system has completed testing on each component. Components that
have been tested will be reported as “Ready”，or “Complete” , meaning
they have been tested by the OBD II system. The purpose of recording
readiness status is to allow inspectors to determine if the vehicle * s OBD II
system has tested all the components and/or systems.
The power train control module (PCM) sets a monitor to “Ready” or
“Complete” after an appropriate drive cycle has been performed. The drive
cycle that enables a monitor and sets readiness codes to “Ready” varies for
each individual minitor. Once a monitor is set as “Ready” or “Complete”，it
will remain in this state. A number of factors, including erasing of diagnostic
trouble codes (DTCs) with a scan tool , can result in Readiness Monitors
being set to “Not Ready” . Since the three continuous monitors are
constantly evaluating, they will be reported as “Ready” all of the time. If
testing of a particular supported non-continuous monitor has not been
completed, the monitor status will be reported as “Not Complete ” or ‘‘ Not
Ready ”
In order for the OBD monitor system to become ready, the vehicle should be
driven under a variety of normal operating conditions. These operating
conditions may include a mix of highway driving and stop and go, city type
driving, and at least one overnight—off period, For specific information on
getting your vehicle* s OBD monitor system ready, please consult your
vehicle owner* s manual.
2.6 OBD II Definitions
Power train Control Module (PCM) -- O BD II terminology for the on-board
computer that controls engine and drive train.
Malfunction Indicator Light (MIL) -- Malfunction Indicator Light (Service
Engine Soon, Check Engine) is a term used for the light on the instrument
panel. It is to alert the driver and/or the repair technician that there is a
problem with one or more of vehicle's systems and may cause emissions to

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exceed federal standards. If the MIL illuminates with a steady light, it
indicates that a problem has been detected and the vehicle should be
serviced as soon as possible. Under certain conditions, the dashboard light
will blink or flash. This indicates a severe problem and flashing is intended
to discourage vehicle operation. The vehicle on board diagnostic system can
not turn the MIL off until the necessary repairs are completed or the
condition no longer exists.
DTC --Diagnostic Trouble Codes (DTC) that idenify which section of the
emission control system has malfunctioned.
Enabling Criteria -- Also termed Enabling Conditions. They are the
vehicle-specific events or conditions that must occur within the engine
before the various monitors will set, or run. Some monitors require the
vehicle to follow a prescribed “drive cycle” routine as part of the enabling
criteria. Drive cycles vary among vehicles and for each monitor in any
particular vehicle.
OBD II Drive Cycle - - A specific mode of vehicle operation that provides
conditions required to set all the readiness monitors applicable to the vehicle
to the “ready” condition. The purpose of completing an OBD II drive cycle
is to force the vehicle to run its on board diagnostics. Some form of a drive
cycle needs to be performed after DTCs have been erased from the PCM's
memory. Running through a vehicle's complete drive cycle will “set” the
readiness monitors so that future faults can be detected. Drive cycles vary
depending on the vehicle and the monitor that needs to be reset. For vehicle
specific drive cycle, consult the vehicle’s Owner’ s Manual
Freeze Frame Data --When an emissions related fault occurs, the OBD II system
not only sets a code but also records a snapshot of the vehicle operating parameter
to help in identifying the problem. This set of values is referred to as Freeze Frame
Data and may include t engine parameters such as engine RPM, vehicle speed, air
flow, engine load, fuel pressure, fuel trim value, engine coolant s, ignition timing
advance, or closed loop status.

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3. Using the Scan Tool
3.1 Tool Description
1) GREEN LED - Indicates that engine systems are running normally
(The number of monitors on the vehicle which are active and performing
their diagnostic testing is in the allowed limit, and no DTCs are present).

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2) YELLOW LED
-
Indicates there is a possible problem. A “pending”
DTC is present and/or some of the vehicle’s emission monitors have not
run their diagnostic testings
3) RED LED - Indicates there is a problem in one or more of the
Vehicle’s systems
〇
The red LED is also used to show that DTCs are
。present DTCs are shown on the Scan Tool’s emission monitors
have not run their diagnostic testing 。
4) ESC BUTTON - Returns to previous menu .
5) ENTER BUTTON - Confirms a selection (or action) from a menu
list
。
6) UP SCROLL BUTTON — Moves UP through menu and sub menu
items in menu mode. When more than one screen of data is retrieved,
moves UP through the current screen to next screens for additional data.
7) DOWN SCROLL BUTTON — Moves down through menu and sub
menu items in menu mode. When more than one screen of data is retrieved,
moves down through the current screen to next screens for additional data.
It is also used as the language setup hot key when pressed.
8) OBD II CONNECTOR — Connects the scan tool to the vehicle’s Data
Link Connector (DLC).
9) RUBBER BOOT Protects the scan tool from drop, abrasion and etc.

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3.2 Specifications
1) Display: Back lit, 128 x 64 pixel display with contrast adjustment
2) Operating Temperature: 0 to 60^(32 to 140 F° )
3) Storage Temperature:-20 to 701 (-4 to 158 F° )
4) External Power: 8.0 to 18.0 V power provided via vehicle battery
5) Dimensions:
Length Width Height
127mm(5.
0 0
") 78mm(3.07") 20mm(0.79")
6) NW:0.23kg(0.501b), GW:0.31Kg(0.68 lb)
3.3 Accessories Included
1) User's Manual -- Instructions on tool operations
2) OBD2 cable -- Provides power to tool and communicates between
tool and vehicle
3) Carry case ——A nylon case to store the scan tool when not in use.
3.4 Keyboard
No solvents such as alcohol are allowed to clean the keypad or display.
Use a mild nonabrasive detergent and a soft cotton cloth. Do not soak the
keypad as the keypad is not waterproof.
3.5 Extrnal Power
External power of the scan tool is provided via the vehicle Data Link
Connector (DLC). Just follow the steps below to turn on the scan tool;
1) Connect the OBDII Cable to scan tool.
2) Find DLC on vehicle.
A plastic DLC cover may be found for some vehicles and you need to
remove it before plugging the OBD2 cable.
3) Plug OBD II cable to the vehicle ’s DLC.
3.6 DTC Look up
The DTC Look up function is used to search for definitions of
DTCs stored in built-in DTC library.

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1) From Main Menu, use UP/DOWN scroll button to select DTC Lookup
and press ENTER button.
• The number “x/x” to the right indicates total number of items under
this menu and sequence of highlighted item.
• The"?" to the right indicates help in formation available.Press HELP
button to view help information for selected item..
2) From DTC Lookup menu, use DOWN button to move to the desired
character, use UP button to change selected digit/ character and press
ENTER button to confirm.
3) View the DTC definition on screen. When DTC definition covers more
than one screen, use DOWN button to view additional information on
previous/next screens.
• For manufacturer specific codes, you need to select a vehicle make on
an additional screen to look for DTC defionitions.
• If definition could not be found (SAE or Manufacturer Specific), the
scan tool displays “DTC definition not found! Please refer to vehicle
service manual! ”
4) To view next or previous DTC in the built-in DTC library, use UP
button.

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5) To enter another DTC, press ESC button to return to previous screen.
6) To exit to Main Menu, press ESC button.

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3.7 Product Setup
The scan tool allows you to make the following adjustments and
settings:
1) Language:Selects the desired language.
2) Contrast adjustment: Adjusts the contrast of the LCD display.
3) Unit of measure:Sets the unit of measure to English or Metric.
4) Auto Power-OW:Sets automatic power-off Limits.
5) Beep Set:Tums on/off beep.
6) Tool self-test:Checks if the LCD display and keyboard are working
normally.
Settings of the unit will remain until change to the existing settings
is made.
To enter the setup menu mode
From the keyboard: Press ESC button to enter System Setup menu.
Follow the instructions to make adjustments and settings as described in
the following setup options.
From the Main Menu:Use the UP/DOWN scroll button to select System
Setup, and press ENTER button. Follow the instructions to make
adjustments and settings as described in the following setup options.

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Unit of Measure Auto
Power-off Beep Set
Tool Self-test
Langusge Setup
English is the default langupge.
1) From System Setup menu, use UP/DOWN scroll button to select
Language, and press ENTER button.
2) Use UP/DOWN scroll button to select the desired language and press
NETER button to save your selection and return to previous menu.
Contrast Adjustment
1) From System Setup menu, use UP/DOWN scroll button to select
Contrast, and press ENTER button.

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2) From Contrast menu, use UP/DOWN scroll button to increase or
decrease contrast.
3) Press ENTER button to save your settings and return to previous menu.
Unit of Measurement
Metric is the default measurement unit.
1) From System Setup menu, use UP/DOWN scroll button to select Unit of
Measure and press ENTER button.
2) From Unit of Measure menu, use UP/DOWN scroll button to select the
desired unit of measurement.
3) Press ENTER button to save your selection and return to previous menu.

Beep Set
15
The default setting is Beep On.
1) From System Setup menu, use UP/DOWN scroll button to select Beep Set
and press ENTER button.
From Beep Set menu, use UP/DOWN scroll button to select Beep
ON or Beep OFF to turn on/off the beep.
3) Press ENTER button to save your selection and return to previous
menu.
Tool Self-test
The Tool Self-test function checks if the display and keyboard are working
properly.
A. Display test
The Display Test function checks if the LCD display is working normally.
1) From System Setup menu, use UP/DOWN scroll button to select Tool

Tool Self -
test
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Self-test, and press ENTER button.
2) Select Display Test from Tool Self-test menu and press ENTER button.
3) Press ENTER button again to start test. Look for missing spots in the
solid black characters.
4) When completed, press ESC button to return.